Container outlet type modular laser cutting machine

Abstract

The utility model provides a packaging outlet type modularized laser cutting machine. Relates to the field of laser cutting machines, and aims to solve the problem of low reassembly and debugging efficiency caused by disassembly and transportation of the whole laser cutting machine at present, a front lathe bed module and a rear lathe bed module which are detachably connected are adopted and can be separately packed after being disassembled, and the positions of a drag chain and a walking mechanism on the front lathe bed module are adjusted; the two ends of the front lathe bed module in the lathe bed width direction are the maximum width positions, and the drag chain frame is arranged above the sliding mechanism, so that the width size is effectively reduced, the encasement requirement is met, the front lathe bed module does not need to be disassembled, and the transportation efficiency and the installation efficiency are improved.

Description

Technical Field

[0001] The utility model relates to the field of laser cutting machines, and particularly relates to a modular laser cutting machine for containerized export. Background Art

[0002] When the laser cutting machine is shipped over a long distance, it needs to be disassembled and loaded into a container for transportation. Although the equipment has been debugged in the workshop in the early stage, when shipping, in order to adapt to the container packing size or reduce the number of containers to meet the economic requirements, the debugged equipment still needs to be disassembled and re-integrated for unit packing and transportation. The laser cutting machine mainly consists of a front bed body, a rear bed body / switching table, a table top, a cross beam, a cutting head, a large surrounding sheet metal, a laser, a water chiller, a dust collector, a fan, etc. When the existing equipment is transported, the large surrounding sheet metal needs to be removed and packed separately in a unit; the rear bed body / switching table is disassembled in the factory and placed in the front bed body for fixation before shipping.

[0003] When shipping in the factory, the preliminarily debugged equipment needs to be disassembled and shipped in units, which wastes manpower and material resources. Moreover, when transported to the user site, it needs to be disassembled and reassembled and debugged again, resulting in a reduction in the accuracy of the debugged equipment and the need for re-precision calibration. In addition, it leads to an overly long equipment installation cycle and a reduction in the installation efficiency. In the prior art, there is an optimization of the equipment structure and adjustment of the external dimensions of the laser cutting machine according to the container packing size to reduce the overall size of the machine to fit the container size, but it will make it difficult for the adapted workpieces to meet the standard requirements and reduce the applicable range. Summary of the Utility Model

[0004] The purpose of the utility model is to provide a modular laser cutting machine for containerized export aiming at the defects existing in the prior art. By adopting a detachable connection between the front bed body module and the rear bed body module, it can be disassembled and packed separately, and the positions of the drag chain and the traveling mechanism on the front bed body module can be adjusted so that both ends in the bed body width direction of the front bed body module are at the maximum width positions, and the drag chain is arranged above the sliding mechanism, thereby effectively reducing the width dimension, meeting the packing requirements, without disassembling the front bed body module, and improving the transportation efficiency and the installation efficiency.

[0005] To achieve the above purpose, the following technical solutions are adopted:

[0006] A containerized export-type modular laser cutting machine comprises a front bed module and a rear bed module which are detachably connected. The front bed module comprises a bed and a gantry. A laser is mounted on the gantry. The gantry is mounted on the bed through a sliding mechanism. A walking mechanism is mounted on the gantry. The output end of the walking mechanism cooperates with the bed to drive the gantry to slide along the bed. A pallet is mounted above the sliding mechanism. A drag chain is carried on the pallet. The fixed ends of the drag chain are distributed on the pallet. The movable end of the drag chain is connected to the gantry to move with the gantry. The movable end is located above the pallet and the fixed end. Side panels are respectively installed at both ends of the bed in the width direction of the bed. The pallet, bed, gantry, walking mechanism and sliding mechanism are all located between two side panels corresponding to the two ends of the bed.

[0007] Furthermore, the walking mechanism includes a motor, a reducer, and a gear rack mechanism. The gear rack mechanism includes matching racks and gears. The rack is installed on the bed, the motor is connected to the gear through the reducer, the motor is installed on the gantry, and the rack is distributed parallel to the sliding direction of the gantry.

[0008] Furthermore, the two ends of the gantry are respectively equipped with walking mechanisms, and the two racks corresponding to the walking mechanisms at the two ends are distributed in parallel, and the racks are arranged along the entire length of the sliding stroke of the gantry along the bed.

[0009] Furthermore, the gantry and the bed are respectively provided with surrounding plates, and the side plates serve as components of the bed surrounding plates.

[0010] Furthermore, the support plate is installed on the inner side of the surrounding plate, and the support plate is distributed along the sliding direction of the gantry.

[0011] Furthermore, a support is provided on the lower side of the support plate, and a plurality of supports are arranged in sequence and spaced apart along the distribution direction of the support plate. The support cooperates with the connecting piece to be installed on the surrounding plate so that the support plate is fixed to the surrounding plate.

[0012] Furthermore, the top of the drag chain is located below the top of the front bed module.

[0013] Furthermore, an exchange workbench is slidably mounted on the bed, and a driving mechanism is provided on one side of the exchange workbench to drive the exchange workbench to move relative to the bed.

[0014] Furthermore, the cables corresponding to the front bed module and the rear bed module are butted, and the butting position adopts a detachable connection.

[0015] Furthermore, the cables on the front bed module and the cables on the rear bed module are connected by using cable plugs.

[0016] Compared with the prior art, the utility model has the following advantages and positive effects:

[0017] (1) Aiming at the problem of low efficiency in reassembly and debugging caused by the disassembly and transportation of the whole laser cutting machine, a detachable front bed module and a rear bed module are adopted. They can be boxed separately after disassembly, and the positions of the drag chain and the walking mechanism on the front bed module are adjusted so that both ends in the width direction of the front bed module are at the maximum width position. The drag chain is installed above the sliding mechanism, effectively reducing the width dimension to meet the boxing requirements without disassembling the front bed module, thus improving the transportation efficiency and the installation efficiency.

[0018] (2) To meet the requirements of rapid installation and quick transfer, the water pipes of the water circuit, the cables of the electric circuit, and the air pipes of the air circuit of the equipment adopt a quick-insert design between the front bed module and the rear bed module during transportation. Whether it is unit packaging before factory boxing or unit disassembly at the user site, the equipment installation and debugging greatly reduce the waste of ineffective time compared with the previous equipment.

[0019] (3) The overall width and height of the machine are designed according to the container transportation standard, ensuring that the equipment can be efficiently loaded into the container, reducing the number of containers used, and further reducing the transportation cost. Description of the Drawings

[0020] The schematic diagrams in the specification forming a part of the present utility model are used to provide a further understanding of the present utility model. The schematic embodiments of the present utility model and their descriptions are used to explain the present utility model and do not constitute an improper limitation of the present utility model.

[0021] Figure 1 It is a schematic diagram of a container export modular laser cutting machine in an embodiment of the present utility model.

[0022] Figure 2 It is a front view schematic diagram of the front bed module in an embodiment of the present utility model.

[0023] Figure 3 It is a top view schematic diagram of the front bed module in an embodiment of the present utility model.

[0024] In the figure, 1. Rear bed module, 2. Front bed module, 3. Bed enclosure panel, 4. Drag chain, 5. Slide rail, 6. Pallet, 7. Motor, 8. Gantry, 9. Gantry enclosure panel, 10. Side panel, 11. Driving mechanism, 12. Exchange workbench, 13. Bed. Detailed Embodiment

[0025] In a typical embodiment of the present utility model, as Figures 1 - 3 shown, a container export modular laser cutting machine is proposed.

[0026] As Figure 1As shown in the figure, this embodiment provides a container export type modular laser cutting machine, which meets the requirements of container transportation through modularization, detachable connection, and structural optimization, and improves the transportation and installation efficiency.

[0027] Specifically, the container export type modular laser cutting machine includes a front bed module 2 and a rear bed module 1, and adopts a design of detachable connection between the front bed module 2 and the rear bed module 1. The modular design enables the device to be disassembled into two independent units for packing during transportation, thus adapting to the size limitations of the container and reducing transportation costs. At the same time, the modular design also facilitates the installation, debugging, and maintenance of the device.

[0028] The front bed module 2 includes a bed body 13 and a gantry 8. A laser is installed on the gantry 8. The gantry 8 is installed on the bed body 13 through a sliding mechanism. A traveling mechanism is installed on the gantry 8, and the output end of the traveling mechanism cooperates with the bed body 13 to drive the gantry 8 to slide along the bed body 13. The sliding mechanism is composed of a slide rail 5 and a slider at the bottom of the gantry 8. The slide rail 5 is distributed along the length direction of the bed body 13, that is Figure 1 the left-right direction in the figure, and the width direction of the bed body 13 is Figure 3 the up-down direction in the shown state, and the height direction of the bed body 13 is Figure 1 the up-down direction in the shown state.

[0029] When carrying out long-distance transportation, it is mainly restricted by the width that the laser cutting machine is difficult to be packed. In order to effectively reduce the width dimension of the front bed module 2 and meet the packing requirements, in this embodiment, the positions of the drag chain 4 and the sliding mechanism are adjusted. Specifically, the drag chain 4 is installed above the sliding mechanism, and its moving end is connected to the gantry 8 to move with the gantry 8, and is located above the pallet 6 and the fixed end at the same time. This not only reduces the occupation of the width of the bed body 13 by the drag chain 4, but also improves the movement stability and reliability of the drag chain 4.

[0030] A pallet 6 is installed above the sliding mechanism. The drag chain 4 is carried on the pallet 6. The fixed ends of the drag chain 4 are distributed on the pallet 6. The moving end of the drag chain 4 is connected to the gantry 8 to move with the gantry 8, and the moving end is located above the pallet 6 and the fixed end.

[0031] In addition, the widths of the gantry 8, the traveling mechanism, and the sliding mechanism are also controlled. On the width direction of the bed body 13, side plates 10 are respectively installed at both ends of the bed body 13. The pallet 6, the bed body 13, the gantry 8, the traveling mechanism, and the sliding mechanism are all located between these two side plates 10. This makes the bed body 13 show the characteristic of the maximum width at both ends in the width direction, which is convenient for position control of the components carried on the bed body 13, avoiding protruding outside the side plates 10, and helps to make better use of the space of the container during packing.

[0032] Due to the adoption of the above structural optimization measures, the front bed module 2 does not need to be disassembled during transportation, and only the drag chain 4 and other components need to be simply fixed before packing. This not only reduces the workload of disassembly before transportation, but also avoids the risk of errors and damage that may be introduced due to disassembly and reassembly. Modular design and structural optimization make the equipment more efficient during transportation and installation. During transportation, the two modules can be packed independently, reducing the number of containers used; during installation, the two modules only need to be combined according to size, and simple connection and debugging can be put into use.

[0033] The maximum width of the front bed module 2 and the rear bed module 1 is constrained within 2200 mm, and the maximum vertical height is constrained within 2500 mm. In this embodiment, the width of the front bed module 2 is 2100 mm.

[0034] like Figure 2 and Figure 3 As shown, the walking mechanism includes a motor 7, a reducer, and a rack-and-pinion mechanism, the rack-and-pinion mechanism is composed of a matching rack and a gear, the rack is installed on the bed 13, the motor 7 is connected to the gear through the reducer, and the motor 7 is installed on the gantry 8. The rack is distributed parallel to the sliding direction of the gantry 8 to ensure that the gantry 8 can slide smoothly along the bed 13. It provides a power source and a precise control mechanism for the gantry 8 to slide along the bed 13.

[0035] Through the cooperation of the motor 7, the reducer and the gear rack mechanism, the gantry 8 can move accurately in the X-axis direction, improving the cutting accuracy, enhancing the motion stability and cutting accuracy of the equipment, simplifying the movement control of the gantry 8, and improving the automation of the equipment.

[0036] The two ends of the gantry 8 are respectively equipped with walking mechanisms, and the two sets of racks corresponding to the walking mechanisms at the two ends are spaced and distributed on the bed 13, ensuring the stability and balance of the gantry 8 during movement. The gantry 8 is prevented from deflecting or shaking during movement by the synchronous operation of the walking mechanisms at the two ends.

[0037] The support plate 6 is mounted on the side plate 10 and distributed along the sliding direction of the gantry 8. A support is provided on the support plate 6. A plurality of supports are sequentially arranged at intervals along the distribution direction of the support plate 6. The support is mounted on the side plate 10 in conjunction with the connector to fix the support plate 6. A stable support platform for the drag chain 4 is provided, ensuring the stability and reliability of the drag chain 4 in the process of following the movement of the gantry 8. The vibration and noise of the drag chain 4 in the process of movement are reduced.

[0038] The top of the drag chain 4 is located below the top of the front bed module 2, which reduces the overall height of the equipment occupied by the drag chain 4 and avoids the collision of the drag chain 4 with containers or other objects during transportation and installation, thereby improving the packing efficiency and transportation safety of the equipment.

[0039] The exchange workbench 12 is slidably installed on the bed body 13, and a driving mechanism 11 is arranged on one side of the exchange workbench 12. The rapid replacement of the workbench is realized, and the production efficiency is improved.

[0040] In this embodiment, in order to reduce the width of the front bed body module 2, first, the driving mechanism 11 of the exchange workbench 12 is changed from the original double drive to a single drive, reducing a certain width space dimension. For example, Figure 3 as shown, the driving mechanism 11 is located between the two side plates 10 of the bed body 13. Second, the drag chain 4 is adjusted from the original structure on the side of the bed body 13 to the height space position inside the bed body 13, and the installation position of the drag chain 4 is adjusted. Third, the distribution position of the traveling mechanism of the gantry 8 is adjusted. In the original structure, the motor 7 and the reducer are located outside the slide rail 5. In order to effectively reduce the width dimension, the motor 7 and the reducer are adjusted to the inside of the slide rail 5 distributed on the bed body 13.

[0041] Enclosure plates are respectively arranged outside the gantry 8 and the bed body 13. A gantry enclosure plate 9 is arranged on the gantry 8, and a bed body enclosure plate 3 is arranged on the bed body 13. The side plate 10 is used as a part of the bed body enclosure plate 3. The safety and protection performance of the equipment are improved, and the pollution and damage of internal components of the equipment by dust, chips and other sundries are reduced.

[0042] In this embodiment, the cables of the front bed body module 2 and the rear bed body module 1 are butt-connected, and the butt-connection position adopts a detachable connection. The cables on the front bed body module 2 and the rear bed body module 1 are connected by cable plugs.

[0043] In other optional embodiments, the front bed body module 2 and the rear bed body module 1 may also be connected through water pipes and air pipes. In this regard, the corresponding water pipes, cables and air pipes of the front bed body module 2 and the rear bed body module 1 are respectively butted, and the butt-connection position adopts a detachable connection. The water pipes on the front bed body module 2 and the rear bed body module 1 are connected by quick connectors, the cables on the front bed body module 2 and the rear bed body module 1 are connected by cable plugs, and the air pipes on the front bed body module 2 and the rear bed body module 1 are connected by quick connectors. The rapid connection and separation between the front bed body module 2 and the rear bed body module 1 are realized, and the transportation, installation and commissioning processes of the equipment are simplified.

[0044] The overall width and height of the machine are designed according to the container transportation standard, ensuring that the equipment can be efficiently loaded into the container, reducing the number of containers used, and further reducing the transportation cost.

[0045] The above are only the preferred embodiments of the present utility model and are not intended to limit the present utility model. For those skilled in the art, various modifications and variations can be made to the present utility model. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present utility model shall be included within the protection scope of the present utility model.

Claims

1. A containerized export-type modular laser cutting machine, characterized in that: It includes a detachably connected front bed module and a rear bed module, the front bed module includes a bed and a gantry, a laser is installed on the gantry, the gantry is installed on the bed through a sliding mechanism, a walking mechanism is installed on the gantry, the output end of the walking mechanism cooperates with the bed to drive the gantry to slide along the bed, a pallet is arranged above the sliding mechanism, a drag chain is carried on the pallet, the fixed ends of the drag chain are distributed on the pallet, the moving end of the drag chain is connected to the gantry to move with the gantry, the moving end is located above the pallet and the fixed end, and side panels are respectively installed at both ends of the bed in the width direction of the bed, the pallet, bed, gantry, walking mechanism and sliding mechanism are all located between two side panels corresponding to the two ends of the bed.

2. The containerized export-type modular laser cutting machine according to claim 1, characterized in that: The walking mechanism includes a motor, a reducer, and a gear rack mechanism. The gear rack mechanism includes a matching rack and gear. The rack is installed on the bed. The motor is connected to the gear through the reducer. The motor is installed on the gantry. The rack is distributed parallel to the sliding direction of the gantry.

3. The containerized export-type modular laser cutting machine according to claim 2, characterized in that: The two ends of the gantry are respectively matched with walking mechanisms, and the two racks corresponding to the walking mechanisms at the two ends are distributed in parallel, and the racks are arranged along the entire length of the sliding stroke of the gantry along the bed.

4. The containerized export-type modular laser cutting machine according to claim 1, characterized in that: Surrounding plates are respectively arranged outside the gantry and the bed, and the side plates serve as components of the surrounding plates of the bed.

5. The containerized export-type modular laser cutting machine according to claim 4, characterized in that: The support plates are installed on the inner side of the surrounding plates, and are distributed along the sliding direction of the gantry.

6. The containerized export-type modular laser cutting machine according to claim 5, characterized in that: A support is provided at the lower side of the support plate, and a plurality of supports are arranged in sequence and at intervals along the distribution direction of the support plate. The support cooperates with the connecting piece to be installed on the surrounding plate so that the support plate is fixed to the surrounding plate.

7. The containerized export-type modular laser cutting machine according to claim 4, 5 or 6, characterized in that: The top end of the drag chain is located below the top end of the front bed module.

8. The containerized export-type modular laser cutting machine according to claim 1, characterized in that: An exchange workbench is slidably mounted on the bed, and a driving mechanism is provided on one side of the exchange workbench to drive the exchange workbench to move relative to the bed.

9. The containerized export-type modular laser cutting machine according to claim 1, characterized in that: The cables corresponding to the front bed module and the rear bed module are butted, and the butt joint position adopts a detachable connection.

10. The containerized export-type modular laser cutting machine according to claim 9, characterized in that: The cable on the front bed module and the cable on the rear bed module are connected by a cable plug.

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