Welding device with dust and slag removal functions for welding
By setting up a lifting frame and rotary drive parts on the inner side of the bracket of the welding device, the rotation of the slag removal rod and the removal of the welding slag is achieved, which solves the problem of the welding device lacking the welding slag removal structure and improves the welding quality.
Patent Information
- Application Number
- CN202422175484.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-05
- Publication Date
- 2025-07-01
- Estimated Expiration
- 2034-09-05
AI Technical Summary
The existing welding devices lack a structure to remove welding slag, which leads to the inability to effectively remove welding slag at the welding site after welding, affecting the welding quality.
By providing a longitudinally movable lift frame on the inside of the bracket of the welding device, and a first rotary driving member and a slag removal rod are provided at the bottom of the sliding sleeve. The second rotary driving member is used to drive the first rotary driving member to rotate and adjust the angle, so as to realize the rotation of the slag removal rod and the removal of the welding slag.
The welding slag generated at the welding site is effectively removed, which improves the welding quality and solves the problem that the welding device cannot remove welding slag.
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Figure CN223043909U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of welding devices, and specifically relates to a welding device with dust removal and slag removal functions for welding. Background Art
[0002] A welding device refers to the equipment required to implement the welding process, mainly including a welding machine, welding process equipment, and welding auxiliary appliances. Among them, the welding machine is the core part of the welding device, and there are various types, mainly including electric welding machines, flame welding equipment, and other welding equipment. The welding equipment can quickly and accurately complete the welding task and ensure the quality of the weld seam, and is widely used in the automotive manufacturing industry, aerospace industry, construction engineering, energy industry, steel industry, etc.
[0003] Chinese Patent CN116618895A discloses a welding device with dust removal and slag removal functions for welding, including a workbench, support legs fixedly installed at the bottom of the workbench, a fixed frame fixedly installed on the right side of the workbench, a first connecting column fixedly installed on one side of the fixed frame, a welding table arranged at one end of the first connecting column, a base arranged on one side of the workbench, a suction fan fixedly installed on the base, and a processing component arranged on the workbench. The processing component includes a dust removal mechanism arranged on the base, a rotating mechanism arranged on the welding table, a collection mechanism arranged on the workbench, a motor fixedly installed on the outer wall of the workbench, the top of the threaded rod is rotatably connected to the pressing plate through a bearing, and the pressing plate is slidably connected to the C-shaped fixed seat through the threaded rod. The above welding device solves the problem that the dust removal filter element cannot be cleaned, which in turn leads to a deterioration in the dust removal effect of the welding device, but there are still the following deficiencies.
[0004] After the existing welding device welds a workpiece, an oxide layer skin, commonly known as welding slag, usually appears at the welded part of the workpiece. However, the welding device lacks a structure for removing welding slag. Therefore, the inventor has proposed a welding device with dust removal and slag removal functions for welding to solve the above problems. Summary of the Utility Model
[0005] In view of the above problems, a welding device with dust removal and slag removal functions for welding is provided. The slag removal rod at the output end is driven to rotate by the first rotation driving member. By installing a second rotation driving member on the other side of the sliding sleeve and fixedly connecting the output end of the second rotation driving member to the first rotation driving member, the second rotation driving member drives the first rotation driving member to rotate and adjust the angle, realizing the removal of the welding slag generated at the welding part while the slag removal rod rotates. Moreover, the second rotation driving member can drive the first rotation driving member to rotate and adjust the angle, solving the problem that the welding device cannot remove welding slag.
[0006] To solve the problems of the existing technology, the utility model provides a welding device with dust removal and slag removal functions for welding, including a base. At the centers of both ends of the upper end surface of the base, brackets are vertically installed. A number of chutes are longitudinally arranged on the outside of the brackets, and a lifting frame capable of longitudinal movement is slidably arranged inside the brackets. A sliding sleeve capable of transverse movement is movably installed on the lifting frame. On one side of the bottom of the sliding sleeve, a first rotating driving member capable of rotating is provided. The output end of the first rotating driving member is rotatably provided with a slag removal rod, and on the other side of the bottom of the sliding sleeve, a second rotating driving member for driving the first rotating driving member to rotate is provided, so as to remove the welding slag generated at the welding place while the slag removal rod rotates, and the second rotating driving member drives the first rotating driving member to rotate to adjust the angle.
[0007] As a technical solution of the utility model, flanges are symmetrically arranged at both ends of the lifting frame. A number of limiting blocks adapted to the chutes are arranged on one side of the flanges, so that the limiting blocks slide along the inside of the chutes when the lifting frame descends.
[0008] As a technical solution of the utility model, a second electric slide rail for driving the sliding sleeve to move is horizontally arranged at the bottom of the lifting frame, so that the sliding sleeve can move horizontally along the second electric slide rail.
[0009] As a technical solution of the utility model, a welding device is arranged inside the top end of the bracket, so that the welding device can weld the workpiece through a welding torch capable of telescoping inside.
[0010] As a technical solution of the utility model, the welding device includes a bottom plate fixed to the inside of the bracket. At both ends of the upper end surface of the bottom plate, second telescopic components for driving the lifting frame to move longitudinally are longitudinally installed, so that the second telescopic components drive the lifting frame to move longitudinally through the flanges.
[0011] As a technical solution of the utility model, an installation groove is arranged at the center of the bottom plate. A protective grille is installed inside the bottom end of the installation groove, and a blower for dust suction is installed inside the top end of the installation groove. A housing is fixed at the center of the upper end surface of the bottom plate, and a purification filter element for filtering air is installed at a position near the top at the rear side of the housing, so that the blower sucks the harmful gases generated during welding into the inside of the bottom plate, and then the harmful substances in the gas are filtered by the purification filter element and discharged, avoiding environmental pollution.
[0012] As a technical solution of the utility model, a first guide rail is arranged at the center of the upper end surface of the base. A sliding table is slidably arranged outside the first guide rail. A first electric slide rail is horizontally arranged on the upper end surface of the sliding table. A workbench is slidably arranged outside the first electric slide rail, so that the sliding table and the workbench cooperate to drive the workpiece to adjust the processing position.
[0013] As a technical solution of the present utility model, a first telescopic assembly is installed on one side of the upper end surface of the base close to the first to guide rails, and the output end of the first telescopic assembly is indeterminately connected to the lower end surface of the sliding table, so that the first telescopic assembly drives the sliding table to slide along the first to guide rails.
[0014] The beneficial effects of the present utility model compared with the prior art are:
[0015] In this application, a lifting frame capable of longitudinal movement is arranged inside the bracket, the second electric slide rail is movably installed at the front end of the lifting frame, then a first rotary drive is arranged on one side of the bottom of the sliding sleeve, and a slag removal rod is rotatably arranged at the output end of the first rotary drive, so that the lifting frame drives the first rotary drive to move longitudinally through the sliding sleeve, making the slag removal rod at the output end of the first rotary drive contact the welding joint of the workpiece. At the same time, the first rotary drive drives the slag removal rod at the output end to rotate. By installing a second rotary drive on the other side of the sliding sleeve, and the output end of the second rotary drive is fixedly connected to the first rotary drive, the second rotary drive drives the first rotary drive to rotate and adjust the angle, realizing the removal of welding slag generated at the welding place while the slag removal rod rotates, and the second rotary drive can drive the first rotary drive to rotate and adjust the angle, solving the problem that the welding device cannot remove welding slag. Description of the Drawings
[0016] Figure 1 is a three-dimensional structural schematic diagram of a welding device with dust removal and slag removal functions for welding Figure One .
[0017] Figure 2 is a three-dimensional structural schematic diagram of a welding device with dust removal and slag removal functions for welding Figure Two .
[0018] Figure 3 is an exploded view of the bracket in a welding device with dust removal and slag removal functions for welding.
[0019] Figure 4 is a three-dimensional view of the workbench in a welding device with dust removal and slag removal functions for welding.
[0020] Figure 5 is a three-dimensional view of the slag removal device in a welding device with dust removal and slag removal functions for welding.
[0021] Figure 6 is an exploded view of the purification device in a welding device with dust removal and slag removal functions for welding.
[0022] The reference numerals in the figure are: 1, base; 101, first to guide rails; 102, workbench; 103, first telescopic assembly; 104, sliding table; 105, first electric slide rail; 2, bracket; 201, chute; 3, welding device; 301, bottom plate; 302, installation groove; 303, protective grille; 304, fan; 305, housing; 306, purification filter element; 4, lifting frame; 401, second electric slide rail; 402, flange; 403, limit block; 404, sliding sleeve; 405, first rotation drive member; 406, slag removal rod; 407, second rotation drive member; 5, second telescopic assembly. Detailed implementation manner
[0023] To further understand the features, technical means, and specific purposes and functions achieved by the present invention, the present invention will be further described in detail below in conjunction with the accompanying drawings and specific implementation manners.
[0024] See Figures 1 - 6 As shown, the present invention provides a welding device with dust removal and slag removal functions for welding, including a base 1. At the centers of both ends of the upper end surface of the base 1, brackets 2 are vertically installed. A number of chutes 201 are longitudinally arranged outside the brackets 2, and a lifting frame 4 that can move longitudinally is slidably arranged inside the brackets 2. A sliding sleeve 404 that can move horizontally is movably installed on the lifting frame 4. On one side of the bottom of the sliding sleeve 404, a first rotation drive member 405 that can rotate is provided. The output end of the first rotation drive member 405 is rotatably provided with a slag removal rod 406, and on the other side of the bottom of the sliding sleeve 404, a second rotation drive member 407 for driving the first rotation drive member 405 to rotate is provided.
[0025] During use, by arranging a lifting frame 4 that can move longitudinally inside the bracket 2, and movably installing the second electric slide rail 401 at the front end of the lifting frame 4, then arranging a first rotation drive member 405 on one side of the bottom of the sliding sleeve 404, and rotatably arranging a slag removal rod 406 at the output end of the first rotation drive member 405, the lifting frame 4 drives the first rotation drive member 405 to move longitudinally through the sliding sleeve 404. The slag removal rod 406 at the output end of the first rotation drive member 405 contacts the weld joint of the workpiece. At the same time, the first rotation drive member 405 drives the slag removal rod 406 at the output end to rotate, so that while the slag removal rod 406 rotates, the slag produced at the welding place is removed. By installing a second rotation drive member 407 on the other side of the sliding sleeve 404, and the output end of the second rotation drive member 407 is fixedly connected to the first rotation drive member 405, the second rotation drive member 407 drives the first rotation drive member 405 to rotate and adjust the angle.
[0026] See Figure 5 As shown, flanges 402 are symmetrically arranged at both ends of the lifting frame 4, and a number of limit blocks 403 adapted to the chutes 201 are arranged on one side of the flanges 402.
[0027] During use, by arranging a plurality of limiting blocks 403 on one side of the flanges 402 at both ends of the lifting frame 4, when the lifting frame 4 descends, the limiting blocks 403 slide inside the chute 201, so that the lifting frame 4 can move stably.
[0028] See Figure 5 As shown, a second electric slide rail 401 for driving the sliding sleeve 404 to move is horizontally arranged at the bottom of the lifting frame 4.
[0029] During use, by arranging the second electric slide rail 401 at the bottom of the lifting frame 4, the sliding sleeve 404 moves horizontally along the second electric slide rail 401.
[0030] See Figure 1 and Figure 2 As shown, a welding device 3 is arranged inside the top end of the bracket 2.
[0031] During use, by fixing the welding device 3 at the center of the top of the bracket 2, the welding device 3 welds the workpiece through a welding torch that can be telescoped inside.
[0032] See Figure 3 As shown, the welding device 3 includes a bottom plate 301 fixed to the inside of the bracket 2. At both ends of the upper end surface of the bottom plate 301, a second telescopic assembly 5 for driving the lifting frame 4 to move longitudinally is installed longitudinally.
[0033] During use, by fixing the second telescopic assembly 5 at both ends of the upper end surface of the welding device 3 and fixing the output end of the second telescopic assembly 5 to the flange 402, the second telescopic assembly 5 drives the lifting frame 4 to move longitudinally through the flange 402.
[0034] See Figure 3 and Figure 6 As shown, an installation groove 302 is arranged at the center of the bottom plate 301. A protective grille 303 is installed inside the bottom end of the installation groove 302, and a blower 304 for dust collection is installed inside the top end of the installation groove 302. A housing 305 is fixed at the center of the upper end surface of the bottom plate 301, and a purification filter element 306 for filtering air is installed at a position near the top at the rear side of the housing 305.
[0035] During use, by fixing the blower 304 at the top of the installation groove 302, arranging the protective grille 303 for protection at the bottom of the installation groove 302, and then arranging the purification filter element 306 at a position near the top at the rear side of the bottom plate 301, the blower 304 inhales the harmful gases generated during welding into the inside of the bottom plate 301, and then the harmful substances in the gas are filtered by the purification filter element 306 and discharged, avoiding environmental pollution.
[0036] See Figure 4As shown in the figure, a first guide rail 101 is provided at the center of the upper end face of the base 1. A sliding table 104 is slidably arranged outside the first guide rail 101. A first electric slide rail 105 is transversely arranged on the upper end face of the sliding table 104. A workbench 102 is slidably arranged outside the first electric slide rail 105.
[0037] During use, it is fixed at the center of the upper end face of the base 1 through the first guide rail 101, and the sliding table 104 is slidably installed at the top of the first guide rail 101, so that the sliding table 104 moves along the first guide rail 101. By arranging the first electric slide rail 105 on the upper end face of the sliding table 104 and slidingly installing the workbench 102 on the top of the first electric slide rail 105, the workbench 102 moves transversely along the first electric slide rail 105, so that the sliding table 104 and the workbench 102 cooperate to drive the workpiece to adjust the processing position.
[0038] See Figure 4 As shown in the figure, a first telescopic assembly 103 is installed on one side of the upper end face of the base 1 close to the first guide rail 101, and the output end of the first telescopic assembly 103 is fixedly connected to the lower end face of the sliding table 104.
[0039] During use, by arranging the first telescopic assembly 103 on one side of the upper end face of the base 1 close to the first guide rail 101, the first telescopic assembly 103 drives the sliding table 104 to slide along the first guide rail 101.
[0040] The above embodiments only represent one or several implementation manners of the present invention. The description is relatively specific and detailed, but it should not be construed as a limitation on the scope of the present invention. It should be noted that for those of ordinary skill in the art, without departing from the concept of the present invention, several modifications and improvements can still be made, and these all belong to the protection scope of the present invention. Therefore, the protection scope of the present invention should be subject to the appended claims.
Claims
1. A welding device with dust and slag removal functions, comprising a base (1), characterized in that: A bracket (2) is vertically mounted at the center of both ends of the upper end surface of the base (1); a plurality of slide grooves (201) are longitudinally arranged on the outside of the bracket (2); and a lifting frame (4) capable of longitudinal movement is slidably arranged on the inner side of the bracket (2); a sliding sleeve (404) capable of transverse movement is movably mounted on the lifting frame (4); a first rotating driving member (405) capable of rotation is arranged on one side of the bottom of the sliding sleeve (404); a slag removal rod (406) is rotatably arranged on the output end of the first rotating driving member (405); and a second rotating driving member (407) for driving the first rotating driving member (405) to rotate is arranged on the other side of the bottom of the sliding sleeve (404).
2. A welding device with dust and slag removal function for welding according to claim 1, characterized in that: Flanges (402) are symmetrically arranged at both ends of the lifting frame (4), and a plurality of limit blocks (403) adapted to the slide groove (201) are arranged on one side of the flange (402).
3. A welding device with dust and slag removal function for welding according to claim 1, characterized in that: A second electric slide rail (401) is horizontally arranged at the bottom of the lifting frame (4) for driving the slide sleeve (404) to move.
4. A welding device with dust and slag removal function for welding according to claim 1, characterized in that: A welding device (3) is provided on the inner side of the top end of the bracket (2).
5. A welding device with dust and slag removal function for welding according to claim 4, characterized in that: The welding device (3) comprises a bottom plate (301) fixed to the inner side of the bracket (2), and second telescopic components (5) for driving the lifting frame (4) to move longitudinally are longitudinally mounted at both ends of the upper end surface of the bottom plate (301).
6. A welding device with dust and slag removal function for welding according to claim 5, characterized in that: A mounting groove (302) is provided at the center of the bottom plate (301), a protective grille (303) is installed inside the bottom end of the mounting groove (302), and a fan (304) for dust collection is installed inside the top end of the mounting groove (302), a housing (305) is fixed at the center of the upper end surface of the bottom plate (301), and a purification filter element (306) for filtering air is installed at the rear side of the housing (305) near the top.
7. A welding device with dust and slag removal functions for welding according to claim 1, characterized in that: A first guide rail (101) is arranged at the center of the upper end surface of the base (1); a slide table (104) is slidably arranged outside the first guide rail (101); a first electric slide rail (105) is transversely arranged on the upper end surface of the slide table (104); and a workbench (102) is slidably arranged outside the first electric slide rail (105).
8. The welding device with dust and slag removal function for welding according to claim 1, characterized in that: A first telescopic assembly (103) is installed on a side of the upper end surface of the base (1) close to the first guide rail (101), and an output end of the first telescopic assembly (103) is indefinitely connected to a lower end surface of a slide table (104).
Citation Information
Patent Citations
Welding device with dust and slag removal functions for welding
CN116618895A