Welding device for right-angle steel structure
By designing a welding device for right-angle steel structures, the stable clamping and adjustment of angle steel is achieved using components such as fixed seats and double-headed screws, solving the problem of angle steel offset during welding and improving welding quality.
Patent Information
- Application Number
- CN202422043670.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-22
- Publication Date
- 2025-07-01
- Estimated Expiration
- 2034-08-22
AI Technical Summary
When welding right-angle steel structures, there is a lack of effective limiting and fixing measures, which leads to dislocation of angle steel and affects welding quality.
A welding device including a base, a fixed seat, a clamping groove, a double-headed screw and a laser welding head is designed. The longitudinal angle steel is clamped through a fixed seat, the double-headed screw is adjusted to adjust the distance, and the automatic three-axis gantry and a laser welding head are used for stable welding.
Ensure the stability of angle steel during welding, avoid deviation, and improve welding quality.
Smart Images

Figure CN223043959U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of welding equipment, and particularly relates to a welding device for a right-angle steel structure. Background Technique
[0002] Right-angle steel is a kind of steel with a right-angled cross-section, which has good strength and stiffness, and is easy to process and weld. A right-angle steel structure is a structure processed by welding and other processes using right-angle steel as raw materials; Figure 1 It is a common steel frame structure on the market. This steel frame structure is composed of multiple horizontally and vertically coordinated angle steels welded together, that is, multiple horizontal angle steels are fixed between two vertically parallel angle steels, and the horizontal angle steels and the vertical angle steels are fixed by welding.
[0003] At the present stage, when using welding equipment to weld this steel frame structure, the staff will directly place multiple angle steels between the angle steels on both sides and then directly weld and fix them. However, during the welding process, due to the lack of effective limiting and fixing measures, the multiple angle steels are very likely to shift and misalign, which will lead to the problem of welding deviation and seriously affect the processing quality of the steel frame structure. In view of this, we propose a welding device for a right-angle steel structure. Content of the Utility Model
[0004] The purpose of the utility model is to provide a welding device for a right-angle steel structure to solve the problems proposed in the above background technique.
[0005] To achieve the above purpose, the utility model provides the following technical solutions:
[0006] A welding device for a right-angle steel structure includes a base. A notch is opened at the center of the top of the base. A threaded rod is rotatably installed in the notch along the width direction. An installation groove is opened on one side of the notch, and a second motor for driving the threaded rod to rotate is installed at the installation groove; grooves are opened on both the left and right sides of the notch on the top of the base.
[0007] A connecting frame is fixed to the bottom of the base. A double-headed screw rod is rotatably installed in the opening of the connecting frame along the length direction. A first motor for driving the double-headed screw rod to rotate is installed on the front end face of the connecting frame; connecting seats are threadedly connected to the outer sides of both ends of the double-headed screw rod. The tops of the two connecting seats respectively pass through the two grooves and extend to the outside and are both fixed with fixing seats. Clamping grooves are opened on the opposite side surfaces of the two fixing seats, and horizontally and longitudinally arranged first angle steels are placed in the two clamping grooves; brackets are fixed at both ends of each fixing seat, and a first electric cylinder is installed on the outer wall of each bracket. A clamping block is installed on the piston rod of each first electric cylinder, and the clamping block can press against the first angle steel and limit the first angle steel in the clamping groove.
[0008] A fixing part is installed on the top of the base and above the notch. The fixing part includes a movable seat. The bottom of the movable seat is inserted into the notch and is threadedly connected to the threaded rod. A strip-shaped groove is formed in the movable seat, and a liftable connecting block is slidably installed in the strip-shaped groove. Two second electric cylinders for driving the connecting block to lift are installed on the top of the movable seat. A fixing frame is fixed to the front side of the connecting block. The inner bottom of the opening of the fixing frame is used for placing a second angle steel arranged horizontally and transversely. Two third electric cylinders are installed on the top of the fixing frame. The piston rods of the two third electric cylinders both slide through the top of the fixing frame and extend to the inside, and a pressing block is fixed between the ends of the piston rods of the two third electric cylinders, and the pressing block is used to limit the second angle steel at the inner bottom of the fixing frame.
[0009] An automatic three-axis gantry is also installed on the top of the base. A laser welding head for welding is installed on the slide of the automatic three-axis gantry.
[0010] As a preferred technical solution of the present utility model, two first guide rods are fixedly connected in the notch by bolts. The two first guide rods are located on both sides of the threaded rod. Both first guide rods pass through the bottom of the movable seat located in the notch and are slidably connected to the movable seat.
[0011] As a preferred technical solution of the present utility model, two second guide rods are fixedly connected in the groove by bolts. The two ends of the second guide rods respectively pass through the two connecting seats and are slidably connected to the connecting seats.
[0012] As a preferred technical solution of the present utility model, the cross-sectional shape of the connecting seat is T-shaped, and the connecting seat is fixedly connected to the fixed seat by bolts.
[0013] As a preferred technical solution of the present utility model, the cross-sectional shape of the connecting frame is square-shaped, and the connecting frame is fixedly connected to the base by bolts.
[0014] As a preferred technical solution of the present utility model, feet are fixed at the four corners of the bottom of the base, and the feet are fixedly connected to the base by bolts.
[0015] As a preferred technical solution of the present utility model, the cross-sectional shape of the fixed seat is L-shaped. The two fixed seats are symmetrically arranged, and the fixed seat is fixedly connected to the bracket by bolts.
[0016] As a preferred technical solution of the present utility model, the cross-sectional shape of the fixing frame is U-shaped, and the fixing frame is fixedly connected to the connecting block by bolts.
[0017] Compared with the prior art, the beneficial effects of the present utility model:
[0018] The utility model facilitates the clamping and fixing of two longitudinally arranged angle steels on both sides through the fixed seats arranged on both sides. Meanwhile, by rotating the double-headed screw rod, it is convenient to adjust the distance between the two longitudinally arranged angle steels, thereby facilitating the connection between the longitudinally arranged angle steels on both sides and the transversely arranged angle steel in the middle, and facilitating the subsequent welding operation; through the arranged fixing plate, it is convenient to fix the transversely arranged angle steel between the longitudinally arranged angle steels on both sides. When welding the steel frame structure, the longitudinally arranged angle steels on both sides and the transversely arranged angle steel in the middle are in a fixed state, thus ensuring the stability during the welding operation, avoiding the situation of angle steel deviation during the welding process, and ensuring the welding quality. Description of the Drawings
[0019] Figure 1 It is a schematic diagram of a steel frame structure in the prior art;
[0020] Figure 2 It is a schematic diagram of the overall structure of the utility model;
[0021] Figure 3 It is a schematic diagram of the base in the utility model;
[0022] Figure 4 It is a schematic diagram of a partial structure in the utility model;
[0023] Figure 5 It is a schematic diagram of the fixed seat in the utility model;
[0024] Figure 6 It is one of the schematic diagrams of the fixing part in the utility model;
[0025] Figure 7 It is the second schematic diagram of the fixing part in the utility model;
[0026] In the figure:
[0027] 1. Base; 10. Notch; 101. First guide rod; 11. Threaded rod; 12. Groove; 121. Second guide rod; 13. Connecting frame; 130. First motor; 14. Double-headed screw rod; 15. Connecting seat; 16. Fixed seat; 17. Bracket; 18. First electric cylinder; 181. Clamping block; 19. Second motor;
[0028] 2. Fixing part; 20. Movable seat; 201. Strip-shaped groove; 21. Connecting block; 22. Second electric cylinder; 23. Fixed frame; 24. Third electric cylinder; 25. Pressing block;
[0029] 3. Automatic three-axis gantry; 30. Laser welding head;
[0030] 4. Support leg. Detailed implementation manners
[0031] The following will clearly and completely describe the technical solutions in the embodiments of the present utility model in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the protection scope of the present utility model.
[0032] This embodiment provides a technical solution:
[0033] Please refer to Figures 2 - 7 As shown, a welding device for a right-angle steel structure includes a base 1. A notch 10 is formed at the center of the top of the base 1. A threaded rod 11 is rotatably installed in the notch 10 along the width direction. An installation groove is formed on one side of the notch 10, and a second motor 19 for driving the threaded rod 11 to rotate is installed at the installation groove. Grooves 12 are formed on the top of the base 1 and on both the left and right sides of the notch 10.
[0034] A connecting frame 13 is fixed to the bottom of the base 1. A double-headed lead screw 14 is rotatably installed in the opening of the connecting frame 13 along the length direction. A first motor 130 for driving the double-headed lead screw 14 to rotate is installed on the front end face of the connecting frame 13. Connecting seats 15 are threadedly connected to the outer sides of both ends of the double-headed lead screw 14. The tops of the two connecting seats 15 respectively pass through the two grooves 12 and extend to the outside and are both fixed with fixing seats 16. Clamping grooves are formed on the opposite side surfaces of the two fixing seats 16, and a horizontally and longitudinally arranged first angle steel is placed in the two clamping grooves. Brackets 17 are fixed at both ends of each fixing seat 16. A first electric cylinder 18 is installed on the outer wall of each bracket 17. The piston rod of each first electric cylinder 18 slidably penetrates through the outer wall of the bracket 17 and extends to the clamping groove and is installed with a clamping block 181, and the clamping block 181 can press against the first angle steel and limit the first angle steel in the clamping groove.
[0035] A fixing part 2 is installed on the top of the base 1 and above the notch 10. The fixing part 2 includes a movable seat 20. The bottom of the movable seat 20 is inserted into the notch 10 and is threadedly connected to the threaded rod 11. A strip-shaped groove 201 is formed in the movable seat 20, and a liftable connecting block 21 is slidably installed in the strip-shaped groove 201. Two second electric cylinders 22 for driving the connecting block 21 to lift are installed on the top of the movable seat 20. A fixing frame 23 is fixed to the front side of the connecting block 21. The inner bottom of the opening of the fixing frame 23 is used for placing a second angle steel arranged horizontally and transversely. Two third electric cylinders 24 are installed on the top of the fixing frame 23. The piston rods of the two third electric cylinders 24 both slide through the top of the fixing frame 23 and extend to the inside. A pressing block 25 is fixed between the ends of the piston rods of the two third electric cylinders 24, and the pressing block 25 is used to limit the second angle steel at the inner bottom of the fixing frame 23. An automatic three-axis gantry 3 is also installed on the top of the base 1, and a laser welding head 30 for welding is installed on the sliding table of the automatic three-axis gantry 3.
[0036] In this embodiment, two first guide rods 101 are fixedly connected to the notch 10 by bolts. The two first guide rods 101 are located on both sides of the threaded rod 11. Both of the two first guide rods 101 pass through the bottom of the movable seat 20 located in the notch 10 and are slidably connected to the movable seat 20. This design can ensure the stability of the movable seat 20 during movement, reducing shaking and deviation.
[0037] In this embodiment, two second guide rods 121 are fixedly connected to the groove 12 by bolts. The two ends of the second guide rod 121 respectively pass through and are slidably connected to the two ends of the connecting seat 15. This structure enhances the overall stability and makes the connecting seat 15 move more smoothly.
[0038] In this embodiment, the cross-sectional shape of the connecting seat 15 is T-shaped, and the connecting seat 15 is fixedly connected to the fixed seat 16 by bolts. The T-shaped cross-sectional design provides a larger contact area, enhancing the connection strength between the connecting seat 15 and the fixed seat 16. And the bolt fixing method also has the advantage of being easy to disassemble and assemble.
[0039] In this embodiment, the cross-sectional shape of the connecting frame 13 is square-shaped, and the connecting frame 13 is fixedly connected to the base 1 by bolts. The square-shaped cross-sectional design enables the connecting frame 13 to have stronger load-bearing capacity, and at the same time, this design is conducive to the installation of the double-headed lead screw 14.
[0040] In this embodiment, feet 4 are fixed to the four corners of the bottom of the base 1, and the feet 4 are fixedly connected to the base 1 by bolts. The feet 4 provide a stable support foundation to ensure that the entire device does not shake during operation.
[0041] In this embodiment, the cross-sectional shape of the fixed seat 16 is L-shaped, and the two fixed seats 16 are symmetrically arranged. The fixed seat 16 and the bracket 17 are fixedly connected by bolts. The L-shaped setting facilitates the placement and fixation of the first angle steel, and the bolt fixation method has the advantages of reliable connection and easy disassembly and assembly.
[0042] In this embodiment, the cross-sectional shape of the fixing frame 23 is U-shaped, and the fixing frame 23 is fixedly connected to the connecting block 21 by bolts. The U-shaped design facilitates the placement and fixation of the second angle steel, and the bolt fixation method ensures the reliable installation of the fixing frame 23.
[0043] It should be added that the automatic three-axis gantry 3 is a device widely used in the field of industrial automation. It is usually composed of motion mechanisms in the X, Y, and Z axes, forming a gantry frame structure. This structure enables the device to perform precise movement and positioning in three-dimensional space and is suitable for various occasions requiring high-precision and high-efficiency processing or assembly. The above is the existing conventional technology and will not be elaborated here. In this embodiment, the laser welding head 30 is installed on the slide table of the automatic three-axis gantry 3, which facilitates the adjustment of the position of the laser welding head 30, thereby meeting the welding requirements of the laser welding head 30 for the angle steel at different positions.
[0044] It is worth noting that the first motor 130 and the second motor 19 involved in this embodiment are existing conventional technologies and will not be elaborated here.
[0045] Before actual use, the user first passes the two first angle steels through the clamping grooves on the two fixing seats 16 respectively. Subsequently, the user turns on the power supply of the first electric cylinder 18. The piston rod of the first electric cylinder 18 extends and drives the clamping block 181 to move. When the clamping block 181 abuts against the first angle steel, the power supply of the first electric cylinder 18 is stopped. Then the user places the second angle steel at the inner bottom of the fixing frame 23 and turns on the power supply of the third electric cylinder 24. The piston rod of the third electric cylinder 24 extends and drives the pressing block 25 to move downward. When the pressing block 25 abuts against the second angle steel, the power supply of the third electric cylinder 24 is stopped; Next, the user turns on the power supply of the first motor 130. The first motor 130 starts to work. The output shaft of the first motor 130 rotates to drive the double-headed lead screw 14 to rotate. At this time, the two connecting seats 15 move synchronously towards each other, and drive the two fixing seats 16 and the two first angle steels to move towards the second angle steel; When the first angle steel contacts both ends of the second angle steel, the power supply of the first motor 130 is stopped. At this time, the user turns on the power supply of the second motor 19. The output shaft of the second motor 19 rotates to drive the threaded rod 11 to rotate. As the threaded rod 11 rotates, the movable seat 20 moves horizontally and drives the second angle steel to move. When the second angle steel moves to the appropriate position, the power supply of the second motor 19 is stopped. Finally, the user turns on the power supply of the second electric cylinder 22. The piston rod of the second electric cylinder 22 extends and drives the fixing frame 23 to move up and down. When the bottom of the second angle steel abuts against the first angle steel, the power supply of the second electric cylinder 22 is stopped;
[0046] During actual welding, the user operates the automatic three-axis gantry 3 to move the laser welding head 30 to the connection between the second angle steel and the first angle steel, and then welding operations can be carried out.
[0047] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited by the above embodiments. The above embodiments and the descriptions in the specification are only preferred examples of the present invention and are not used to limit the present invention. Without departing from the spirit and scope of the present invention, the present invention will have various changes and improvements, and these changes and improvements all fall within the scope of the present invention claimed. The scope of protection claimed by the present invention is defined by the appended claims and their equivalents.
Claims
1. A welding device for a right-angle steel structure, comprising a base (1), characterized in that: A notch (10) is provided at the center of the top of the base (1), a threaded rod (11) is rotatably installed in the notch (10) along the width direction, a mounting groove is provided on one side of the notch (10), and a second motor (19) for driving the threaded rod (11) to rotate is installed in the mounting groove; grooves (12) are provided at the top of the base (1) and on both left and right sides of the notch (10); A connecting frame (13) is fixed at the bottom of the base (1), a double-headed screw (14) is rotatably installed in the opening of the connecting frame (13) along the length direction, and a first motor (130) for driving the double-headed screw (14) to rotate is installed on the front end surface of the connecting frame (13); the outer sides of both ends of the double-headed screw (14) are threadedly connected with connecting seats (15), the tops of the two connecting seats (15) respectively pass through the two grooves (12) to extend to the outside and are fixed with fixed seats (16), and the two opposite side surfaces of the two fixed seats (16) are provided with clamping grooves, and the two clamping grooves are used to place first angle steels arranged horizontally and longitudinally; brackets (17) are fixed at both ends of each fixed seat (16), and the outer wall of each bracket (17) is installed with a first electric cylinder (18), and the piston rod of each first electric cylinder (18) is installed with a clamping block (181), and the clamping block (181) can press against the first angle steel and restrict the first angle steel in the clamping groove; A fixing part (2) is installed on the top of the base (1) and above the notch (10), the fixing part (2) comprising a movable seat (20), the bottom of the movable seat (20) is inserted into the notch (10) and is threadedly connected to the threaded rod (11), a strip groove (201) is provided on the movable seat (20), a lifting and lowering connection block (21) is slidably installed in the strip groove (201), two second electric cylinders (22) for driving the connection block (21) to lift and lower are installed on the top of the movable seat (20), and the connection block A fixing frame (23) is fixed on the front side of (21), and the inner bottom of the opening of the fixing frame (23) is used to place a second angle steel arranged horizontally; two third electric cylinders (24) are installed on the top of the fixing frame (23), and the piston rods of the two third electric cylinders (24) are slidably penetrate the top of the fixing frame (23) and extend to the inner side, and a pressure block (25) is fixed between the ends of the piston rods of the two third electric cylinders (24), and the pressure block (25) is used to limit the second angle steel to the inner bottom of the fixing frame (23); An automatic three-axis gantry (3) is also installed on the top of the base (1), and a laser welding head (30) for welding is installed on the slide table of the automatic three-axis gantry (3).
2. The welding device for right-angle steel structure according to claim 1, characterized in that: Two first guide rods (101) are fixedly connected in the notch (10) by bolts. The two first guide rods (101) are located on both sides of the threaded rod (11). The two first guide rods (101) both pass through the bottom of the movable seat (20) located in the notch (10) and are slidably connected to the movable seat (20).
3. The welding device for right-angle steel structure according to claim 1, characterized in that: Two second guide rods (121) are fixedly connected in the groove (12) by means of bolts, and two ends of the second guide rods (121) respectively pass through two connecting seats (15) and are slidably connected to the connecting seats (15).
4. The welding device for right-angle steel structure according to claim 1, characterized in that: The cross-sectional shape of the connecting seat (15) is T-shaped, and the connecting seat (15) is fixedly connected to the fixing seat (16) by means of bolts.
5. The welding device for right-angle steel structure according to claim 1, characterized in that: The cross-sectional shape of the connecting frame (13) is in the shape of a square, and the connecting frame (13) is fixedly connected to the base (1) by means of bolts.
6. The welding device for right-angle steel structure according to claim 1, characterized in that: Support feet (4) are fixed at the four corners of the bottom of the base (1), and the support feet (4) are fixedly connected to the base (1) by bolts.
7. The welding device for right-angle steel structure according to claim 1, characterized in that: The cross-sectional shape of the fixing seat (16) is L-shaped, the two fixing seats (16) are symmetrically arranged, and the fixing seat (16) and the bracket (17) are fixedly connected by bolts.
8. The welding device for right-angle steel structure according to claim 1, characterized in that: The cross-sectional shape of the fixing frame (23) is U-shaped, and the fixing frame (23) is fixedly connected to the connecting block (21) by means of bolts.