Polishing device for automobile part machining

By designing a grinding device for processing automobile parts, the close contact between the grinding roller and the inner ring of the gear and the spray cooling technology are used to solve the problem of friction heat during the gear grinding process, and the grinding effect and the service life of the equipment are improved.

CN223044227UActive Publication Date: 2025-07-01ANHUI JIUXIN STEEL CO LTD
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Patent Information

Application Number
CN202421895254.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-07
Publication Date
2025-07-01
Estimated Expiration
2034-08-07

AI Technical Summary

Technical Problem

The prior art generates a large amount of friction heat during the grinding process of gears, causing the temperature of the grinding roller and workpiece to increase, affecting the grinding effect and workpiece accuracy.

Method used

A grinding device for processing automobile parts is designed. Through the grinding rollers, the grinding rollers penetrate the inner ring of the gear, combined with the design of the electric telescopic rod and the rotating seat, the grinding rollers are always in contact with the inner ring of the gear, and spray cooling of the grinding rollers and gears through the spray holes.

Benefits of technology

It effectively reduces the friction heat during the grinding process, improves the grinding effect and the service life of the grinding roller, and also adapts to grinding the inner surface of the gears of different sizes.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a polishing device for machining automobile parts, which comprises a water tank, spraying holes are arranged on the surface of the water tank, a plurality of groups of L-shaped plates are slidably mounted on the upper surface and the lower surface of the water tank, rotating shafts are rotatably mounted on the opposite surfaces of the L-shaped plates, polishing rollers are fixedly mounted on the surfaces of the rotating shafts, and fixing blocks are arranged on one sides of the L-shaped plates. And an electric telescopic rod is fixedly mounted between the fixed block and the L-shaped plate. A grinding roller penetrates through an inner ring of a gear, an electric telescopic rod pushes an L-shaped plate to move forwards, so that the grinding roller makes contact with the inner ring of the gear all the time, a rotating base drives the gear to rotate in the opposite direction of a scraper, then a motor drives the grinding roller to rotate, the grinding roller grinds the interior of the gear, and meanwhile spraying holes conduct spraying cooling on the grinding roller and the gear; according to the design, the grinding roller can be attached to the inner ring of the gear, the gear and the grinding roller can be cooled at the same time, the grinding effect is improved, and the service life of the grinding roller is prolonged.
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Description

Technical Field

[0001] The utility model belongs to the technical field of automobile component processing, and in particular relates to a grinding device for automobile component processing. Background Art

[0002] Gears are wheel-shaped mechanical parts that transmit torque by meshing teeth. Gears can achieve functions such as changing speed and torque, changing movement direction and movement form by interacting with other tooth-shaped mechanical parts. Due to the advantages of high transmission efficiency, accurate transmission ratio and large power range, gear mechanisms are widely used in industrial products. In the automotive industry, gears are the main basic transmission elements. Before the manufacturing is completed, the inner ring of the gear has many bumps or burrs. If they are not polished, they will not only scratch the staff during installation and use, but also cause looseness and shaking during installation.

[0003] In the prior art, a Chinese utility model patent with patent number CN218427299U discloses a gear inner surface grinding device, which belongs to the technical field of gear processing equipment to solve the problem that the prior art has poor gear inner surface grinding effect when grinding gears. The device includes: a table body; a telescopic grinding mechanism, which is fixedly connected to the table body, and includes a motor, a telescopic transmission component connected to the motor, and a flexible grinding head connected to the telescopic transmission component; a clamping mechanism, which is arranged on one side of the flexible grinding head, and is used to fix the gear and grind the inner circumference of the gear through the flexible grinding head.

[0004] In the above-mentioned prior art, although it is possible to grind gears efficiently, the inner surface grinding effect of gears is good, and it can adapt to the inner surface grinding of gears within a certain size range, it has strong adaptability and is suitable for industrial applications. However, a large amount of friction heat will be generated during the grinding process, resulting in an increase in the temperature of the grinding roller and the workpiece. The high temperature will damage the material properties of the grinding roller and the workpiece, thereby affecting the grinding effect and the accuracy of the workpiece. Utility Model Content

[0005] The utility model provides a grinding device for automobile parts processing in order to solve the technical problem that a large amount of friction heat is generated during the grinding process, resulting in an increase in the temperature of the grinding roller and the workpiece, the high temperature will damage the material properties of the grinding roller and the workpiece, and further affect the grinding effect and the accuracy of the workpiece.

[0006] In order to achieve the above-mentioned purpose, the utility model provides the following technical solutions: a grinding device for automobile parts processing, a base and a water tank, a plurality of spray holes are opened on the surface of the water tank, a plurality of groups of L-shaped plates are slidably installed on the upper and lower surfaces of the water tank, a rotating shaft is rotatably installed on the opposite surfaces of one group of the L-shaped plates, and a grinding roller is fixedly installed on the surface of the rotating shaft,

[0007] Fixing blocks located on one side of the L-shaped plate are fixedly installed on the upper and lower surfaces of the water tank, and electric telescopic rods are fixedly installed between the fixing blocks and the L-shaped plate.

[0008] Optionally, a plurality of scraping plates are fixedly installed on the outer surface of the water tank, and scraping grooves are formed inside the scraping plates.

[0009] Optionally, four support plates are fixedly installed on the upper surface of the base, positioning cylinders are fixedly installed on the inner surfaces of the support plates, and a top block is fixedly connected to the output end of the positioning cylinder.

[0010] Optionally, a rotating seat is fixedly installed on the top of the base, a fixing seat is fixedly installed on the top of the rotating seat, a through hole is formed inside the fixing seat, and an electric suction cup is fixedly installed on the top of the fixing seat.

[0011] Optionally, a column is fixedly installed on the upper surface of the base, a top plate is fixedly installed at the top of the column, and a lifting cylinder is fixedly installed in the middle of the top plate.

[0012] Optionally, an installation seat is fixedly installed at the output end of the lifting cylinder, a water inlet pipe is communicated with one side of the installation seat, and the bottom of the installation seat is communicated with the water tank.

[0013] In summary, compared with the prior art, a grinding device for machining automotive parts provided by the present utility model has the following beneficial effects:

[0014] In the present utility model, the grinding roller penetrates through the inner ring of the gear, the electric telescopic rod pushes the L-shaped plate forward, so that the grinding roller is always in contact with the inner ring of the gear, the rotating seat drives the gear to rotate in the opposite direction of the scraping plate, and then the motor drives the grinding roller to rotate, so that the grinding roller grinds the inside of the gear. At the same time, the spray holes spray and cool the grinding roller and the gear. This design can make the grinding roller fit the inner ring of the gear, and can also cool the gear and the grinding roller at the same time, improving the grinding effect and the service life of the grinding roller. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 is a three-dimensional structural schematic diagram of the present utility model;

[0016] Figure 2 is a structural schematic diagram of the fixing seat of the present utility model;

[0017] Figure 3 is a structural schematic diagram of the connection between the gear and the top block of the present utility model;

[0018] Figure 4 is a structural schematic diagram of the water tank of the present utility model;

[0019] Figure 5 is the present utility modelFigure 4 Schematic enlarged structure diagram at position A in the middle.

[0020] In the figure: 1, base; 2, rotating seat; 3, fixed seat; 4, through hole; 5, electric suction cup; 6, gear; 7, support plate; 8, positioning cylinder; 9, top block; 10, column; 11, top plate; 12, lifting cylinder; 13, mounting seat; 14, water inlet pipe; 15, water tank; 16, spray hole; 17, fixed block; 18, L-shaped plate; 19, electric telescopic rod; 22, motor; 23, rotating shaft; 24, grinding roller; 25, scraping plate; 26, scraping groove. Specific implementation mode

[0021] In order to enable the personnel in the technical field to better understand the solution of the present utility model, the technical solutions in the embodiments of the present utility model will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present utility model.

[0022] Refer to Figures 1-3 , a grinding device for processing automotive parts, including a base 1. A rotating seat 2 is fixedly installed on the top of the base 1. The rotating seat 2 is a hollow rotating platform, which is a prior art and can be driven by a motor to achieve automation. And a fixed seat 3 is fixedly installed on the top of the rotating seat 2. A through hole 4 is opened inside the fixed seat 3 for discharging the debris and cooling water generated during grinding. And an electric suction cup 5 is fixedly installed on the top of the fixed seat 3. The electric suction cup 5 is a prior art. Its working principle is to use the power generated by the motor to drive the internal mechanism, so as to form a vacuum environment inside the suction cup, and use the atmospheric pressure to firmly adsorb the object on the surface of the suction cup. The processed gear 6 can be placed on the surface of the electric suction cup 5, and the rotating seat 2 drives the gear 6 to rotate.

[0023] Refer to Figure 3 , four cooperating support plates 7 are fixedly installed on the upper surface of the base 1. A positioning cylinder 8 is fixedly installed on the inner surface of the support plate 7. The output end of the positioning cylinder 8 is fixedly connected to a top block 9 corresponding to the teeth of the gear 6. When in use, first place the gear 6 on the upper surface of the electric suction cup 5. The positioning cylinder 8 simultaneously pushes the top plate 11 to hold the gear 6, so as to quickly position the gear 6. Then use the electric suction cup 5 to adsorb and fix the gear 6. Subsequently, the top block 9 resets, and it does not affect the rotation and grinding of the gear 6. There is no need for manual operation by the operator, which improves the work efficiency.

[0024] Refer to Figure 1 , columns 10 are symmetrically and fixedly installed on the upper surface of the base 1 and outside the support plates 7. The top of the column 10 is fixedly installed with a top plate 11. A lifting cylinder 12 is fixedly installed in the middle of the top plate 11.

[0025] Refer to Figure 1 and Figure 4, the output end of the lifting cylinder 12 penetrates through the surface of the top plate 11 for sliding fit, and a mounting seat 13 is fixedly installed on its lower end surface. A water inlet pipe 14 is communicated with one side of the mounting seat 13, and a water tank 15 is communicated with the bottom of the mounting seat 13. A plurality of spray holes 16 are formed on the surface of the water tank 15, which are used to cool and reduce dust on the grinding surface when the gear 6 is being ground.

[0026] Reference Figure 4 and Figure 5 , a plurality of groups of L-shaped plates 18 are slidably installed on the upper and lower surfaces of the water tank 15. A rotating shaft 23 is rotatably installed on the opposite surfaces of a group of L-shaped plates 18. A grinding roller 24 is fixedly installed on the surface of the rotating shaft 23. The grinding roller 24 faces one group of spray holes 16, so that the spray holes 16 can cool the grinding roller 24 while cooling the gear 6, improving the service life and grinding effect of the grinding roller 24. A motor 22 for driving the rotating shaft 23 is fixedly installed on the upper surface of the L-shaped plate 18. During use, the motor 22 drives the grinding roller 24 to rotate, thereby grinding the inner ring of the rotating gear 6.

[0027] Reference Figure 5 , fixing blocks 17 are fixedly installed on the upper and lower surfaces of the water tank 15 on one side of the L-shaped plate 18. An electric telescopic rod 19 is fixedly installed between the fixing block 17 and the L-shaped plate 18. The output end of the electric telescopic rod 19 pushes the L-shaped plate to slide. During use, the electric telescopic rod 19 pushes the L-shaped plate 18 forward, so that the grinding roller 24 is always in contact with the inner ring of the gear 6, improving the grinding effect and also being able to adapt to the grinding of the inner surface of gears 6 within a certain size range.

[0028] Reference Figure 4 , a plurality of scraping plates 25 corresponding to the inner ring of the gear 6 are fixedly installed on the outer surface of the water tank 15 to scrape off the residual debris on the inner ring of the gear 6, further enhancing the grinding effect. The scraping plate 25 is made of rubber material, so that the scraping plate 25 is always in contact with the inner ring of the gear 6, further enhancing the cleaning effect. A scraping groove 26 is formed inside the scraping plate 25, so that the upper and lower ends of the scraping plate 25 are in contact with the upper and lower surfaces of the gear 6, removing the debris splashed on the end face of the gear 6 more thoroughly, reducing the trouble of subsequent processing. During use, the scraping groove 26 is stuck on the upper and lower end faces of the gear 6, and the debris and cooling water generated by the grinding of the inner ring of the gear 6 during rotation are scraped off.

[0029] Further, compress the grinding roller 24 so that the grinding roller 24 penetrates through the inner ring of the gear 6. The electric telescopic rod 19 pushes the grinding roller 24 to always be in contact with the inner ring of the gear 6. The rotating seat 2 drives the gear 6 to rotate in the opposite direction of the scraping plate 25, and then the motor 22 drives the grinding roller 24 to rotate, so that the grinding roller 24 grinds the inside of the gear 6. At the same time, the spray holes 16 spray and cool the grinding roller 24 and the gear 6. Secondly, the scraping plate 25 scrapes off the debris and cooling water generated by the grinding of the inner ring of the gear 6.

[0030] As used in the specification and claims, certain terms are used to refer to specific components. Those skilled in the art should understand that hardware manufacturers may use different terms to refer to the same component. The specification and claims do not distinguish components by the difference in names, but by the difference in functions of the components. As used throughout the specification and claims, the term "comprising" is an open-ended term and should be interpreted as "including but not limited to". "Substantially" means within an acceptable error range. Those skilled in the art can solve the technical problem within a certain error range and basically achieve the technical effect.

[0031] It should be noted that the term "including", "comprising" or any other variant thereof is intended to cover non-exclusive inclusion, so that a commodity or system including a series of elements not only includes those elements, but also includes other elements not explicitly listed, or also includes elements inherent in such a commodity or system. Without further limitation, an element defined by the statement "including one..." does not exclude the existence of another identical element in the commodity or system including the said element.

[0032] The above description shows and describes several preferred embodiments of the present application. However, as mentioned above, it should be understood that the present application is not limited to the forms disclosed herein, should not be regarded as excluding other embodiments, but can be used in various other combinations, modifications and environments, and can be changed within the scope of the application concept described herein through the above teachings or the technology or knowledge in the relevant field. And any changes and variations made by those skilled in the art without departing from the spirit and scope of the present application shall fall within the protection scope of the appended claims of the present application.

Claims

1. A grinding device for automobile parts processing, characterized in that: A base (1) and a water tank (15), wherein a plurality of spray holes (16) are provided on the surface of the water tank (15), and a plurality of groups of L-shaped plates (18) are slidably mounted on the upper and lower surfaces of the water tank (15), wherein a rotating shaft (23) is rotatably mounted on opposite surfaces of one group of the L-shaped plates (18), and a grinding roller (24) is fixedly mounted on the surface of the rotating shaft (23). A fixing block (17) located on one side of the L-shaped plate (18) is fixedly mounted on the upper and lower surfaces of the water tank (15), and an electric telescopic rod (19) is fixedly mounted between the fixing block (17) and the L-shaped plate (18).

2. A grinding device for automobile parts processing according to claim 1, characterized in that: A plurality of scrapers (25) are fixedly mounted on the outer surface of the water tank (15), and a scraping groove (26) is formed inside the scraper (25).

3. A grinding device for automobile parts processing according to claim 1, characterized in that: Four support plates (7) are fixedly mounted on the upper surface of the base (1), a positioning cylinder (8) is fixedly mounted on the inner surface of the support plate (7), and a top block (9) is fixedly connected to the output end of the positioning cylinder (8).

4. A grinding device for automobile parts processing according to claim 3, characterized in that: A rotating seat (2) is fixedly mounted on the top of the base (1), a fixed seat (3) is fixedly mounted on the top of the rotating seat (2), a through hole (4) is provided inside the fixed seat (3), and an electric suction cup (5) is fixedly mounted on the top of the fixed seat (3).

5. A grinding device for automobile parts processing according to claim 4, characterized in that: A column (10) is fixedly mounted on the upper surface of the base (1), a top plate (11) is fixedly mounted on the top of the column (10), and a lifting cylinder (12) is fixedly mounted in the middle of the top plate (11).

6. A grinding device for automobile parts processing according to claim 5, characterized in that: A mounting seat (13) is fixedly mounted on the output end of the lifting cylinder (12); one side of the mounting seat (13) is connected to a water inlet pipe (14); and the bottom of the mounting seat (13) is connected to a water tank (15).

Citation Information

Patent Citations

  • Gear inner surface grinding device

    CN218427299U