Metal bent pipe surface treatment device

By designing a metal bend surface treatment device with electric slider and arc-shaped grinding roller, the problems of unsatisfactory fixing effect and low processing efficiency of the existing device are solved, and a stable and efficient surface treatment effect is achieved.

CN223044294UActive Publication Date: 2025-07-01HUANGSHI FENGDA TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202421847096.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-31
Publication Date
2025-07-01
Estimated Expiration
2034-07-31

AI Technical Summary

Technical Problem

The existing metal bent surface treatment device has a simple structure, poor fixing effect, and is prone to displacement, resulting in inability to effectively perform surface treatment, and causes damage to the metal bent, increasing production costs and reducing working efficiency.

Method used

A metal bent surface treatment device is designed to clamp and position the metal steel pipes through positioning seats at both ends of the inner wall of the upper support seat, and use an electric slider to slide curvedly on the inner side of the electric slide rail, and combine a U-frame and an arc-shaped grinding roller to polish and clean the outer wall of the metal steel pipe.

Benefits of technology

The stability and efficiency of metal bent surface treatment is achieved, offset phenomenon is avoided, the normal operation of internal accessories is ensured, the surface treatment effect and yield rate are improved, and the production cost is reduced.

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Abstract

The utility model relates to the technical field of metal bent pipes, and discloses a metal bent pipe surface treatment device which is characterized in that a material receiving plate is arranged on the bottom surface of a material collecting frame, an electric sliding rail is arranged on the inner side of a supporting seat, electric sliding blocks are arranged on the inner side of the electric sliding rail, U-shaped frames are arranged between the electric sliding blocks, and an arc-shaped polishing roller is arranged between the U-shaped frames; reinforcing plates are arranged at the two ends of the arc-shaped polishing roller. According to the metal bent pipe surface treatment device, the two ends of a metal steel pipe are clamped and positioned through positioning seats at the two ends of the inner walls of a supporting seat and an upper supporting seat correspondingly, electric sliding blocks slide on the inner sides of electric sliding rails in a curve mode, and a U-shaped frame is fixedly connected between the electric sliding blocks, so that an arc-shaped grinding roller in the middle of the U-shaped frame grinds the outer wall of the metal steel pipe; and meanwhile, the angle between the electric sliding rails corresponds to the angle between the metal steel pipes, so that the electric sliding blocks normally slide between the electric sliding rails, and normal operation of internal accessories is guaranteed.
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Description

Technical Field

[0001] The utility model relates to the technical field of metal bent pipes, in particular to a surface treatment device for metal bent pipes. Background Technique

[0002] Metal bent pipes are bent by using a complete set of bending equipment, which are divided into two processes: cold bending and hot pushing. They are mainly used for oil transportation, gas transportation, and liquid transportation. Due to factors such as terrain, equipment layout, and transportation path, it is necessary to cooperate with metal straight pipes through metal bent pipes to form corresponding pipeline lines.

[0003] For the surface grinding and cleaning of metal bent pipes, a conveying device is often used to slowly convey the metal bent pipes. During the conveying process, the metal bent pipes pass through the grinding device and are subjected to circumferential grinding treatment. During this process, the stability of the metal bent pipes themselves and the grinding performance of the grinding device will affect the grinding and cleaning effects of the metal bent pipes. Due to the special shape of the metal bent pipes, even a small horizontal or vertical offset of the metal bent pipes will cause the docking offset between the metal bent pipes and the grinding device and the cleaning device, affecting the circumferential grinding and cleaning operations.

[0004] The fixing devices used for the surface treatment of bent pipes at the present stage have a simple structure and an unsatisfactory fixing effect. Displacement is likely to occur during surface treatment, so that the surface treatment of metal bent pipes cannot be carried out. At the same time, due to unstable fixing inside the treatment device, the metal bent pipes are prone to being unable to carry out normal surface treatment work, and at the same time, the metal bent pipes are damaged, thereby increasing the production cost of the metal bent pipes, reducing the working efficiency of the surface treatment device, and having a poor surface treatment effect, affecting the yield rate of the finished bent pipes. There is a need for a surface treatment device for metal bent pipes to solve the above technical problems. Content of the Utility Model

[0005] (1) Technical Problems to be Solved

[0006] In view of the deficiencies of the prior art, the utility model provides a surface treatment device for metal bent pipes, which has the advantages of clamping and positioning the two ends of the metal steel pipe respectively through the support seat and the positioning seats at both ends of the inner wall of the upper support seat, using the electric slider to slide in a curve inside the electric slide rail, and the U-shaped frame is fixedly connected between the electric sliders, so that the arc-shaped grinding roller in the middle of the U-shaped frame grinds the outer wall of the metal steel pipe, cleaning the impurities on its outer wall. At the same time, the angle between the electric slide rails corresponds to the angle between the metal steel pipes, so that the electric slider slides normally along the electric slide rails, thereby ensuring the normal operation of the internal components, etc., and solving the above technical problems.

[0007] (2) Technical Solution

[0008] To achieve the above object, the present utility model provides the following technical solution: A surface treatment device for metal bent pipes, including a support base, on the top surface of the support base is provided an upper support base, on the front surface of the upper support base is provided an arc-shaped groove, on the side surface of the upper support base is provided a control panel, on the side surface of the upper support base is provided a limiting groove, at both ends of the inner wall of the upper support base are provided positioning seats, at the bottom surface of the positioning seat is provided an aggregate frame, at the bottom surface of the aggregate frame is provided a material receiving plate, inside the support base is provided an electric slide rail, inside the electric slide rail is provided an electric slider, between the electric sliders is provided a U-shaped frame, between the U-shaped frames is provided an arc-shaped grinding roller, at both ends of the arc-shaped grinding roller are provided reinforcement plates, inside the electric slide rail is provided a chute, and on the side surface of the electric slider is provided a roller.

[0009] Preferably, the upper support base and the support base are fixed by hinges, and the upper support base is closed and installed on the top surface of the support base. The support base and the upper support base are symmetrically installed, and the control panel is fixedly connected to the side surface of the upper support base.

[0010] Through the above technical solution, the upper support base is lifted from the top surface of the support base and statically placed on the top surface of the positioning seat according to the placement position of the electric slide rail. Then, the upper support base is closed on the top surface of the support base, and the positioning seats at both ends of the inner walls of the support base and the upper support base respectively clamp and position both ends of the metal steel pipe. And the metal steel pipe is statically placed inside the support base. The electric slide rail is started by using the control panel to drive the electric slider to slide in a curve inside the electric slide rail. While the U-shaped frame is fixedly connected between the electric sliders, the arc-shaped grinding roller in the middle of the U-shaped frame grinds the outer wall of the metal steel pipe to clean the impurities on its outer wall.

[0011] Preferably, the arc-shaped grooves are respectively opened at both ends of the upper support base, and lower arc-shaped grooves are correspondingly opened at both ends of the support base. The material receiving plate is inserted into the inner side of the limiting groove. A metal bent pipe is arranged between the arc-shaped grooves and is detachably installed.

[0012] Through the above technical solution, the angle between the electric slide rails corresponds to that of the metal steel pipe, so that the electric slider slides along between the electric slide rails, and the arc-shaped grinding rollers slide corresponding to the outer side of the metal steel pipe, which can grind the impurities on the outer wall of the metal steel pipe clean. The metal steel pipe is ground under the condition of static limiting to avoid deviation, which affects the normal sliding of the electric slide rail driving the arc-shaped grinding roller, thus ensuring the stability of the internal fittings of the support base and the upper support base, and further ensuring the normal operation of the internal fittings.

[0013] Preferably, aggregate frames are respectively fixedly connected to both ends of the inner walls of the support base and the upper support base, and a semi-circular groove is opened inside the aggregate frame. Both ends of the aggregate frame are respectively fixedly connected to the inner wall of the support base, and a discharge chute is opened in the middle of the aggregate frame.

[0014] Through the above technical solution, the positioning seats at both ends of the inner walls of the support seat and the upper support seat respectively clamp and position both ends of the metal steel pipe. The electric slider slides along the inner curve of the electric slide rail, and a U-shaped frame is fixedly connected between the electric sliders, so that the arc-shaped grinding roller in the middle of the U-shaped frame grinds the outer wall of the metal steel pipe, cleaning the impurities on its outer wall. At the same time, the angle between the electric slide rails corresponds to the angle between the metal steel pipes, enabling the electric slider to slide normally along the electric slide rails, thereby ensuring the normal operation of the internal components.

[0015] Preferably, a U-shaped frame is fixedly connected between the electric sliders, and an arc-shaped grinding roller is fixedly connected between the U-shaped frames. The upper arc-shaped grinding rollers are symmetrically installed on the top surface of the arc-shaped grinding roller.

[0016] Through the above technical solution, when the arc-shaped grinding roller processes the outer wall of the metal bent pipe, the aggregate box can directly receive the impurities ground by the arc-shaped grinding roller, and the impurities are concentrated in the middle position of the aggregate box. And through the discharge chute at its bottom end, the impurities directly fall into the inner side of the receiving plate for centralized collection. After completion, it is extracted from the bottom end of the support seat for cleaning, avoiding the accumulation of impurities inside the support seat and the upper support seat and affecting the normal operation of the components.

[0017] Compared with the prior art, the present utility model provides a surface treatment device for metal bent pipes, having the following beneficial effects:

[0018] 1. In the present utility model, the positioning seats at both ends of the inner walls of the support seat and the upper support seat respectively clamp and position both ends of the metal steel pipe. The electric slider slides along the inner curve of the electric slide rail, and a U-shaped frame is fixedly connected between the electric sliders, so that the arc-shaped grinding roller in the middle of the U-shaped frame grinds the outer wall of the metal steel pipe, cleaning the impurities on its outer wall. At the same time, the angle between the electric slide rails corresponds to the angle between the metal steel pipes, enabling the electric slider to slide normally along the electric slide rails, thereby ensuring the normal operation of the internal components.

[0019] 2. In the present utility model, when the arc-shaped grinding roller processes the outer wall of the metal bent pipe, the aggregate box can directly receive the impurities ground by the arc-shaped grinding roller, and the impurities are concentrated in the middle position of the aggregate box. And through the discharge chute at its bottom end, the impurities directly fall into the inner side of the receiving plate for centralized collection. After completion, it is extracted from the bottom end of the support seat for cleaning, avoiding the accumulation of impurities inside the support seat and the upper support seat and affecting the normal operation of the components. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a three-dimensional structural schematic diagram of the support seat of the present utility model;

[0021] Figure 2 It is a front sectional structural schematic diagram of the support seat and the upper support seat of the present utility model;

[0022] Figure 3 This is a schematic side-sectional view of the support base and the upper support base of the present utility model.

[0023] Wherein: 1. Support base; 2. Upper support base; 3. Arc-shaped groove; 4. Control panel; 5. Limit groove; 6. Positioning seat; 7. Aggregate frame; 8. Material receiving plate; 9. Electric slide rail; 10. Electric slider; 11. U-shaped frame; 12. Arc-shaped grinding roller; 13. Reinforcement plate; 14. Chute; 15. Roller. Specific embodiments

[0024] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all of the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0025] Please refer to Figures 1-3 , a metal bent pipe surface treatment device, including a support base 1, an upper support base 2 is arranged on the top surface of the support base 1, an arc-shaped groove 3 is opened on the front surface of the upper support base 2, a control panel 4 is arranged on the side surface of the upper support base 2, a limit groove 5 is arranged on the side surface of the upper support base 2, positioning seats 6 are arranged at both ends of the inner wall of the upper support base 2, an aggregate frame 7 is arranged on the bottom surface of the positioning seat 6, a material receiving plate 8 is arranged on the bottom surface of the aggregate frame 7, an electric slide rail 9 is arranged inside the support base 1, an electric slider 10 is arranged inside the electric slide rail 9, a U-shaped frame 11 is arranged between the electric sliders 10, an arc-shaped grinding roller 12 is arranged between the U-shaped frames 11, reinforcement plates 13 are arranged at both ends of the arc-shaped grinding roller 12, a chute 14 is opened inside the electric slide rail 9, and rollers 15 are arranged on the side surface of the electric slider 10.

[0026] Specifically, the upper support base 2 is fixed to the support base 1 through a hinge, and the upper support base 2 is closed and installed on the top surface of the support base 1. The support base 1 and the upper support base 2 are symmetrically installed, and the control panel 4 is fixedly connected to the side surface of the upper support base 2. The advantage is that the upper support base 2 is lifted from the top surface of the support base 1 and stationary on the top surface of the positioning seat 6 according to the placement position of the electric slide rail 9. Then, the upper support base 2 is closed on the top surface of the support base 1, and the positioning seats at both ends of the inner walls of the support base 1 and the upper support base 2 respectively clamp and position the two ends of the metal steel pipe. And the metal steel pipe is placed statically inside the support base 1. The electric slide rail 9 is started by using the control panel 4 to drive the electric slider 10 to slide in a curve inside the electric slide rail 9. While the U-shaped frame 11 is fixedly connected between the electric sliders 10, the arc-shaped grinding roller 12 in the middle of the U-shaped frame 11 grinds the outer wall of the metal steel pipe to clean the impurities on its outer wall.

[0027] Specifically, the arc-shaped grooves 3 are respectively formed at both ends of the upper support base 2, and lower arc-shaped grooves are correspondingly formed at both ends of the support base 1 opposite to the arc-shaped grooves 3. The material receiving plate 8 is inserted into the inner side of the limit groove 5. A metal bent pipe is arranged between the arc-shaped grooves 3 and is detachably installed. The advantage is that the angle between the electric slide rails 9 corresponds to that between the metal steel pipes, so that the electric slider 10 slides along between the electric slide rails 9, and the arc-shaped grinding rollers 12 slide correspondingly along the outer side of the metal steel pipe, capable of grinding the impurities on the outer wall of the metal steel pipe clean. The metal steel pipe performs the grinding work under the condition of static limitation, avoiding the deviation phenomenon from affecting the normal sliding of the electric slide rails 9 driving the arc-shaped grinding rollers 12, thereby ensuring the stability of the inner fittings of the support base 1 and the upper support base 2, and further ensuring the normal operation of the inner fittings.

[0028] Specifically, the inner walls of both ends of the support base 1 and the upper support base 2 are respectively fixedly connected with the aggregate frames 7, and semi-circular grooves are formed inside the aggregate frames 7. Both ends of the aggregate frames 7 are respectively fixedly connected with the inner walls of the support base 1, and a discharge groove is formed in the middle of the aggregate frames 7. The advantage is that the positioning seats at both ends of the inner walls of the support base 1 and the upper support base 2 respectively clamp and position both ends of the metal steel pipe. By using the electric slider 10 to slide in a curved manner inside the electric slide rail 9, and the U-shaped frame 11 is fixedly connected between the electric sliders 10, the arc-shaped grinding roller 12 in the middle of the U-shaped frame 11 grinds the outer wall of the metal steel pipe to clean the impurities on its outer wall. At the same time, the angle between the electric slide rails 9 corresponds to the angle between the metal steel pipes, enabling the electric slider 10 to slide normally along between the electric slide rails 9, thereby ensuring the normal operation of the inner fittings.

[0029] Specifically, the U-shaped frame 11 is fixedly connected between the electric sliders 10, and the arc-shaped grinding roller 12 is fixedly connected between the U-shaped frames 11. Upper arc-shaped grinding rollers are symmetrically installed on the top surface of the arc-shaped grinding roller 12. The advantage is that when the arc-shaped grinding roller 12 processes the outer wall of the metal bent pipe, the aggregate frame 7 can directly receive the impurities ground by the arc-shaped grinding roller 12 and concentrate them at the middle position of the aggregate frame 7, and directly drop them into the inner side of the material receiving plate 8 through the discharge groove at its bottom for centralized collection. After completion, it is extracted from the bottom of the support base 1 for cleaning, avoiding the accumulation of impurities inside the support base 1 and the upper support base 2 from affecting the normal operation of the fittings.

[0030] During use, the upper support base 2 is lifted from the top surface of the support base 1 and placed statically on the top surface of the positioning base 6 according to the placement position of the electric slide rail 9. Subsequently, the upper support base 2 is closed on the top surface of the support base 1, and the positioning bases at both ends of the inner walls of the support base 1 and the upper support base 2 respectively clamp and position both ends of the metal steel pipe. The metal steel pipe is placed statically inside the support base 1. The electric slide rail 9 is started by using the control panel 4 to drive the electric slider 10 to slide in a curved path inside the electric slide rail 9. While the U-shaped frame 11 is fixedly connected between the electric sliders 10, the arc-shaped grinding roller 12 in the middle of the U-shaped frame 11 grinds the outer wall of the metal steel pipe to clean the impurities on its outer wall. The angle between the electric slide rails 9 corresponds to that between the metal steel pipes, so that the electric slider 10 slides along the electric slide rails 9, and the arc-shaped grinding rollers 12 slide corresponding to the outer side of the metal steel pipe, enabling the impurities on the outer wall of the metal steel pipe to be ground clean. The metal steel pipe is ground under the condition of static limiting to avoid deviation, which affects the normal sliding of the electric slide rail 9 driving the arc-shaped grinding roller 12, thereby ensuring the stability of the inner fittings of the support base 1 and the upper support base 2, and further ensuring the normal operation of the inner fittings.

[0031] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principles and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A metal pipe bending surface treatment device, comprising a support seat (1), an upper support seat (2) is arranged on the top surface of the support seat (1), an arc groove (3) is opened on the front surface of the upper support seat (2), a control panel (4) is arranged on the side of the upper support seat (2), and a limiting groove (5) is arranged on the side of the upper support seat (2), characterized in that: Positioning seats (6) are provided at both ends of the inner wall of the upper support seat (2), a material collecting frame (7) is provided on the bottom surface of the positioning seat (6), a material receiving plate (8) is provided on the bottom surface of the material collecting frame (7), an electric slide rail (9) is provided on the inner side of the support seat (1), an electric slider (10) is provided on the inner side of the electric slide rail (9), a U-shaped frame (11) is provided between the electric sliders (10), an arc-shaped grinding roller (12) is provided between the U-shaped frames (11), reinforcement plates (13) are provided at both ends of the arc-shaped grinding roller (12), a slide groove (14) is provided on the inner side of the electric slide rail (9), and a roller (15) is provided on the side of the electric slider (10).

2. A metal pipe bending surface treatment device according to claim 1, characterized in that: The upper support seat (2) is fixed to the support seat (1) by a hinge, and the upper support seat (2) is installed in a closed manner on the top surface of the support seat (1). The support seat (1) and the upper support seat (2) are installed symmetrically, and the side of the upper support seat (2) is fixedly connected to the control panel (4).

3. The surface treatment device for a metal elbow according to claim 1, characterized in that: The arc grooves (3) are respectively provided at both ends of the upper support seat (2), and lower arc grooves are provided at both ends of the support seat (1) corresponding to the arc grooves (3). The material receiving plate (8) is inserted into the inner side of the limiting groove (5), and a metal bent pipe is provided between the arc grooves (3) and is detachably installed.

4. The metal pipe bending surface treatment device according to claim 1, characterized in that: The two ends of the inner walls of the support seat (1) and the upper support seat (2) are respectively fixedly connected to the aggregate frame (7), and a semicircular groove is provided on the inner side of the aggregate frame (7); the two ends of the aggregate frame (7) are respectively fixedly connected to the inner wall of the support seat (1), and a discharge groove is provided in the middle of the aggregate frame (7).

5. The metal pipe bending surface treatment device according to claim 1, characterized in that: A U-shaped frame (11) is fixedly connected between the electric sliders (10), and an arc-shaped grinding roller (12) is fixedly connected between the U-shaped frames (11), and the top surface of the arc-shaped grinding roller (12) is symmetrically mounted with an upper arc-shaped grinding roller.