Hardware batch grinding clamp
By designing a batch grinding fixture of hardware including moving components and clamping components, the problems of inefficient grinding efficiency and insufficient adaptability in the prior art are solved, automated position adjustment and fixation are realized, and grinding effect and efficiency are improved.
Patent Information
- Application Number
- CN202422039112.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-21
- Publication Date
- 2025-07-01
- Estimated Expiration
- 2034-08-21
AI Technical Summary
In the mass production of hardware, existing grinding fixtures are inefficient and lack automated or semi-automated clamping mechanisms, making it difficult to adapt to workpieces of different shapes and sizes, resulting in frequent replacement or adjustment of fixtures, affecting production efficiency.
Design a batch grinding fixture for hardware, including moving components and clamping components, to achieve automated position adjustment and fixation of workpieces through the combination of cylinders and sliders, and is suitable for workpieces of various shapes and sizes.
Through automated position adjustment and fixation, the grinding effect and efficiency of the workpiece are improved, the need for manual adjustment is reduced, and it is suitable for large-scale production, improving the scope of use and practicality of the equipment.
Smart Images

Figure CN223044331U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of fixtures, and particularly relates to a batch grinding fixture for hardware parts. Background Art
[0002] During the production of hardware parts, it is generally necessary to grind the blank parts, and corresponding grinding fixtures are required for grinding. A grinding fixture is a device specifically designed to fix and support the workpiece to maintain the stability and precise position of the workpiece during the grinding process. The grinding fixture can be a general type, suitable for workpieces of various shapes and sizes, or it can be a customized design, specifically for a certain type of workpiece or processing requirements.
[0003] Fixtures that are manually clamped and adjusted are inefficient in a batch production environment, lacking an automated or semi-automated clamping mechanism and being difficult to integrate with modern production lines. General-purpose grinding fixtures may not be able to well adapt to workpieces of different shapes and sizes, which leads to frequent replacement or adjustment of fixtures when facing diverse products in batch production, affecting efficiency. Therefore, we hope to design a grinding fixture with a new structure to solve this problem. Summary of the Utility Model
[0004] Aiming at the deficiencies existing in the prior art, the purpose of the utility model is to provide a batch grinding fixture for hardware parts to solve the problems put forward in the above background art.
[0005] The utility model is realized through the following technical solutions: A batch grinding fixture for hardware parts, comprising: a motion component and a clamping component. The clamping component for clamping the workpiece is installed below the motion component. The motion component includes a vertical frame, a horizontal frame, a first cylinder, and a second cylinder. The horizontal frame is arranged on the upper right side of the vertical frame.
[0006] The first cylinder is installed on the upper side of the horizontal frame, and the second cylinder for adjusting the left and right positions is slidably installed on the rear side of the horizontal frame through the first cylinder.
[0007] The clamping component includes a fourth cylinder, a fifth cylinder, and a fixture head. The fifth cylinder is rotatably installed on the front side of the fourth cylinder, and a fixture head is fixed on the left front end and the right front end of the fifth cylinder respectively through hexagon socket head cap screws.
[0008] As a preferred implementation, the motion component further includes a mounting plate, a third cylinder, and a connecting frame. The mounting plate is fixed at the lower end of the second cylinder. The third cylinder is fixed on the lower surface of the mounting plate. The third cylinder is fixedly connected to the lower end of the second cylinder through the mounting plate. The connecting frame is fixed on the lower surface of the third cylinder. In actual use, the first cylinder is a long-stroke cylinder, and the second cylinder and the third cylinder are both double-rod cylinders.
[0009] As a preferred embodiment, a slide rail is fixedly installed in the middle of the rear surface of the cross frame. A slider is slidably installed on the rear side of the cross frame through the slide rail. On the left and right sides of the rear surface of the cross frame, a fixing plate is respectively fixedly installed.
[0010] The slide rail is located between the two fixing plates. The main body part of the first cylinder is fixedly installed on the left side of the fixing plate at the left rear of the cross frame. The right end of the piston rod in the first cylinder is fixedly connected to the upper end of the slider.
[0011] As a preferred embodiment, the second cylinder includes a first piston rod and a first cylinder body. The first piston rod is slidably installed inside the first cylinder body, and both ends of the first piston rod extend towards both ends of the first cylinder body and are fixedly installed with first limiting blocks.
[0012] The third cylinder includes a second piston rod and a second cylinder body. The second piston rod is slidably installed inside the second cylinder body, and both ends of the second piston rod extend towards both ends of the second cylinder body and are fixedly installed with second limiting blocks. The structure of the second cylinder is the same as that of the third cylinder.
[0013] As a preferred embodiment, the connecting frame is in an L-shaped structure. The horizontal part at the upper end of the connecting frame is fixedly connected to the lower surface of the second cylinder body of the third cylinder. The vertical part at the lower end of the connecting frame is fixedly connected to the rear surface of the fourth cylinder. The fourth cylinder is a kind of rotary cylinder.
[0014] As a preferred embodiment, on the left and right sides of the front end of the fifth cylinder, an installation claw is respectively movably installed. Each installation claw is provided with two fixing holes from left to right. The installation claw is fixedly installed on the inner wall of the rear end of the fixture head through an Allen bolt. On the inner wall of the rear end of each fixture head, a fixing groove is provided.
[0015] The size and structure of the fixing groove match the size and structure of the front end of the installation claw. The two fixture heads are designed in a mirror image structure. In actual use, the fifth cylinder is a kind of parallel gripper cylinder, which can control the two fixture heads to move towards each other or in opposite directions. In actual use, the shape and size of the fixture head can be set according to the workpiece to be clamped actually required. However, no matter what kind of fixture head it is, the size and structure of the fixing groove assembled with the installation claw at its rear side remain unchanged.
[0016] After adopting the above technical solution, the beneficial effect of the present utility model is that by setting the motion component, the left and right movement of the workpiece can be controlled by the first cylinder, greatly improving the grinding effect and grinding efficiency of the workpiece, and eliminating the need for manual adjustment operation, which is suitable for grinding a large number of workpieces.
[0017] The setting of the clamping assembly is to set a detachable fixture head at the front end of the clamping assembly, which cooperates with the mounting claws. The fixture head can be replaced according to the workpiece to be clamped actually required, which helps the entire fixture to be applicable to the clamping and fixing of various workpieces, greatly expanding the usage range of the equipment and enhancing the practicality of the fixture. Brief Description of the Drawings
[0018] In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the drawings required for use in the description of the embodiments or the prior art. Obviously, the drawings in the following description are only some embodiments of the present invention. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on these drawings.
[0019] Figure 1 It is a schematic diagram of the overall structure of a batch grinding fixture for hardware parts of the present invention.
[0020] Figure 2 It is a schematic diagram of the structure of the moving assembly of a batch grinding fixture for hardware parts of the present invention.
[0021] Figure 3 It is a schematic diagram of the connection between the fifth cylinder and the fixture head of a batch grinding fixture for hardware parts of the present invention.
[0022] Figure 4 It is a schematic diagram of the structure of the fifth cylinder of a batch grinding fixture for hardware parts of the present invention.
[0023] In the figure, 100 - moving assembly, 110 - vertical frame, 120 - horizontal frame, 121 - fixing plate, 122 - slide rail, 123 - slider, 130 - first cylinder, 140 - second cylinder, 141 - first piston rod, 142 - first cylinder body, 150 - mounting plate, 160 - third cylinder, 161 - second cylinder body, 162 - second piston rod, 170 - connecting frame;
[0024] 200 - clamping assembly, 210 - fourth cylinder, 220 - fifth cylinder, 221 - mounting claw, 230 - fixture head. Detailed Embodiment
[0025] The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the drawings in the embodiments of the present invention. Obviously, the described embodiments are only some embodiments of the present invention, rather than all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts belong to the scope of protection of the present invention.
[0026] Please refer to Figures 1 to 4, the present utility model provides a technical solution: a batch grinding fixture for hardware parts, including: a motion component 100 and a clamping component 200. The clamping component 200 for clamping workpieces is installed on the lower side of the motion component 100. The motion component 100 includes a vertical frame 110, a horizontal frame 120, a first cylinder 130, and a second cylinder 140. A horizontal frame 120 is provided on the upper right side of the upper end of the vertical frame 110;
[0027] A first cylinder 130 is installed on the upper side of the horizontal frame 120, and a second cylinder 140 for adjusting the left and right positions is slidably installed on the rear side of the horizontal frame 120 through the first cylinder 130;
[0028] The clamping component 200 includes a fourth cylinder 210, a fifth cylinder 220, and a fixture head 230. The fifth cylinder 220 is rotatably installed on the front side of the fourth cylinder 210. A fixture head 230 is fixed on the left front end and the right front end of the fifth cylinder 220 respectively through hexagon socket head cap screws.
[0029] Please refer to Figures 1 to 3 , the motion component 100 further includes a mounting plate 150, a third cylinder 160, and a connecting frame 170. The mounting plate 150 is fixed to the lower end of the second cylinder 140. The third cylinder 160 is fixed to the lower surface of the mounting plate 150. The third cylinder 160 is fixedly connected to the lower end of the second cylinder 140 through the mounting plate 150. The connecting frame 170 is fixed to the lower surface of the third cylinder 160. In actual use, the first cylinder 130 is a long-stroke cylinder, and both the second cylinder 140 and the third cylinder 160 are double-rod cylinders.
[0030] A slide rail 122 is fixed in the middle of the rear surface of the horizontal frame 120. A slider 123 is slidably installed on the rear side of the horizontal frame 120 through the slide rail 122. A fixing plate 121 is fixed on the left side and the right side of the rear surface of the horizontal frame 120 respectively;
[0031] The slide rail 122 is located between the two fixing plates 121. The main body part of the first cylinder 130 is fixed on the left side of the fixing plate 121 on the left rear side of the horizontal frame 120. The right end of the piston rod in the first cylinder 130 is fixedly connected to the upper end of the slider 123.
[0032] The second cylinder 140 includes a first piston rod 141 and a first cylinder block 142. The first piston rod 141 is slidably installed inside the first cylinder block 142, and both ends of the first piston rod 141 extend towards the two ends of the first cylinder block 142 and are fixed with a first limiting block;
[0033] The third cylinder 160 includes a second piston rod 162 and a second cylinder block 161. The second piston rod 162 is slidably installed inside the second cylinder block 161, and both ends of the second piston rod 162 extend towards the two ends of the second cylinder block 161 and are fixed with a second limiting block. The structure of the second cylinder 140 is the same as that of the third cylinder 160.
[0034] The connecting frame 170 is in an L-shaped structure. The upper horizontal part of the connecting frame 170 is fixedly connected to the lower surface of the cylinder body two 161 of the third cylinder 160, and the lower vertical part of the connecting frame 170 is fixedly connected to the rear surface of the fourth cylinder 210. The fourth cylinder 210 is a kind of rotary cylinder.
[0035] As the first embodiment of the present utility model, in actual use, the moving component 100 is installed on one side of the grinding equipment, and a feeding table and a discharging table are sequentially placed on its right front side (the installation position of the moving component 100 and the placement positions of the feeding and discharging equipment can be set according to actual needs). During operation, the feeding table is set at the initial position. The cylinder body two 161 of the third cylinder 160 moves forward to drive the connecting frame 170 and all components thereon to move forward. Then, the fourth cylinder 210 adjusts the clamping angle of the clamping head 230 on the front side of the fifth cylinder 220. Then, the fifth cylinder 220 drives the clamping head 230 to clamp and fix the workpiece. Subsequently, the third cylinder 160 resets. The first cylinder 130 pushes the slider 123 to drive the second cylinder 140 and all components thereon to move to the right. When reaching the grinding area of the grinding equipment, the first cylinder 130 stops. The second cylinder 140, the third cylinder 160, the fourth cylinder 210, and the fifth cylinder 220 cooperate to move the workpiece forward and backward, up and down, and rotate circumferentially to reach the best grinding angle (the stroke control of each cylinder can be controlled by a PLC, and the corresponding program is selected according to the prior art and actual use requirements. The specific control process and principle will not be elaborated here), and make the grinding comprehensive. When necessary, the left and right movement of the workpiece can be controlled by the first cylinder 130, greatly improving the grinding effect and efficiency of the workpiece, without manual adjustment operation, and being suitable for grinding workpieces in large quantities.
[0036] Please refer to Figures 1 to 4 , on the left and right sides of the front end of the fifth cylinder 220, an installation claw 221 is movably installed respectively. Each installation claw 221 is provided with two fixing holes from left to right. The installation claw 221 is fixed to the inner wall of the rear end of the clamping head 230 by embedding an inner hexagon bolt. An installation groove is provided on the inner wall of the rear end of each clamping head 230;
[0037] The size and structure of the installation groove match the size and structure of the front end of the installation claw 221. The two clamping heads 230 are designed in a mirror image structure. In actual use, the fifth cylinder 220 is a kind of parallel cylinder of air fingers, which can control the two clamping heads 230 to move towards or away from each other. In actual use, the shape and size of the clamping head 230 can be set according to the workpiece to be clamped actually, but no matter what kind of clamping head 230 is, the size and structure of the installation groove assembled with the installation claw 221 on its rear side remain unchanged.
[0038] As the second embodiment of the present utility model, based on the above-mentioned first embodiment, with the setting of the clamping assembly 200, by providing a detachable fixture head 230 at the front end of the clamping assembly 200 and cooperating with the mounting claws 221, the fixture head 230 can be replaced according to the workpiece to be clamped actually required, which helps the entire fixture to be applicable to the clamping and fixing of various workpieces, greatly expands the usage range of the equipment, and improves the practicability of the fixture.
[0039] The above are only the preferred embodiments of the present utility model and are not intended to limit the present utility model. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present utility model shall be included within the protection scope of the present utility model.
Claims
1. A hardware batch grinding fixture, comprising: A motion component (100) and a clamping component (200), characterized in that a clamping component (200) for clamping a workpiece is installed on the lower side of the motion component (100), the motion component (100) comprises a vertical frame (110), a horizontal frame (120), a cylinder 1 (130) and a cylinder 2 (140), and a horizontal frame (120) is arranged on the right side of the upper end of the vertical frame (110); A cylinder 1 (130) is installed on the upper side of the cross frame (120), and a cylinder 2 (140) for adjusting the left and right position is slidably installed on the rear side of the cross frame (120) through the cylinder 1 (130); The clamping assembly (200) includes a cylinder four (210), a cylinder five (220) and a clamp head (230), wherein the cylinder four (210) is rotatably mounted on the front side of the cylinder five (220), and a clamp head (230) is fixed to the left and right sides of the front end of the cylinder five (220) respectively by means of hexagon socket bolts.
2. A hardware batch grinding fixture as claimed in claim 1, characterized in that: The motion assembly (100) further comprises a mounting plate (150), a cylinder three (160) and a connecting frame (170); the mounting plate (150) is fixed to the lower end of the cylinder two (140); the cylinder three (160) is fixed to the lower surface of the mounting plate (150); the cylinder three (160) is fixedly connected to the lower end of the cylinder two (140) via the mounting plate (150); and the connecting frame (170) is fixed to the lower surface of the cylinder three (160).
3. A hardware batch grinding fixture as claimed in claim 2, characterized in that: A slide rail (122) is fixed in the middle of the rear surface of the horizontal frame (120), a slider (123) is slidably mounted on the rear side of the horizontal frame (120) via the slide rail (122), and a fixing plate (121) is respectively fixed on the left and right sides of the rear surface of the horizontal frame (120); The slide rail (122) is located between two fixed plates (121), the main body of the cylinder (130) is fixed to the left side of the fixed plate (121) at the left rear side of the cross frame (120), and the right end of the piston rod in the cylinder (130) is fixedly connected to the upper end of the slide block (123).
4. A hardware batch grinding fixture as claimed in claim 3, characterized in that: The cylinder 2 (140) comprises a piston rod 1 (141) and a cylinder body 1 (142), wherein the piston rod 1 (141) is slidably mounted inside the cylinder body 1 (142), and two ends of the piston rod 1 (141) respectively extend toward two ends of the cylinder body 1 (142) and are fixed with a limiting block 1; The cylinder three (160) includes a piston rod two (162) and a cylinder body two (161), wherein the piston rod two (162) is slidably mounted inside the cylinder body two (161), and the two ends of the piston rod two (162) respectively extend toward the two ends of the cylinder body two (161) and are fixed with a limiting block two, and the structure of the cylinder two (140) is the same as that of the cylinder three (160).
5. A hardware batch grinding fixture as claimed in claim 4, characterized in that: The front side of the cylinder body (142) is fixedly connected to the rear side of the slider (123), and the lower end of the piston rod (141) is fixedly connected to the middle of the upper surface of the mounting plate (150) through a limit block (1); The two ends of the second piston rod (162) are fixedly connected to the lower sides of the two ends of the mounting plate (150) through a second limit block, and the second cylinder body (161) is slidably mounted on the lower side of the mounting plate (150) through the second piston rod (162).
6. A hardware batch grinding fixture as claimed in claim 5, characterized in that: The connecting frame (170) is in an L-shaped structure. The upper horizontal portion of the connecting frame (170) is fixedly connected to the lower surface of the cylinder body 2 (161) of the cylinder 3 (160). The lower vertical portion of the connecting frame (170) is fixedly connected to the rear surface of the cylinder 4 (210). The cylinder 4 (210) is a rotary cylinder.
7. A hardware batch grinding fixture as claimed in claim 1, characterized in that: A mounting claw (221) is movably mounted on the left and right sides of the front end of the cylinder 5 (220), and each mounting claw (221) has two fixing holes from left to right. The mounting claw (221) is embedded and fixed to the rear end inner wall of the clamp head (230) by means of a hexagon socket bolt, and each rear end inner wall of the clamp head (230) has a fixing groove; The size and structure of the fixing groove match the size and structure of the front end of the mounting claw (221), and the two clamp heads (230) are designed in a mirror image structure.