Plastic pipeline inner diameter planing machine
By designing a plastic pipe inner diameter planer including a clamping mechanism and an adjustment mechanism, the problem of the planer head and the moving parts being fixed too firmly in the prior art, resulting in inconvenient replacement of the grinding head, and the convenience of automatic switching and replacement of planing and grinding is achieved.
Patent Information
- Application Number
- CN202422126021.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-30
- Publication Date
- 2025-07-01
- Estimated Expiration
- 2034-08-30
AI Technical Summary
When used in the use of existing plastic pipe inner diameter planers, the planer head and the moving parts are fixed too firmly, which leads to inconvenient replacement of the polishing head.
A plastic pipe inner diameter planer including a workbench and mounting bracket is designed, and the pipe is fixed using a clamping mechanism, and the matching block and adjustment mechanism are used to switch between the planer, grinder and chamferer.
Through this design, automatic switching between planing and grinding is realized, simplifying the replacement process of planing heads and grinding heads, and improving operational convenience and efficiency.
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Figure CN223044629U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of pipeline processing, in particular to an internal diameter planing machine for plastic pipelines. Background Technique
[0002] At present, some plastic pipelines are connected by welding. The specific process is to heat and melt the end faces to be connected of two sections of plastic pipelines and then press them together. After cooling, the connection is fixed. When plastic pipelines are connected by the above welding method, due to the extrusion of the molten material to the inside and outside, a ring-shaped protrusion that protrudes from the inner and outer surfaces of the pipe body will appear at the connection, which needs to be removed. Among them, the removal of the ring-shaped protrusion on the outer surface is relatively convenient. However, for the ring-shaped protrusion on the inner surface, since it is difficult for human hands to reach, generally a planing robot is used for planing and removing.
[0003] For example, the Chinese patent with the application number CN202022349135.2 discloses an internal diameter planing machine for plastic pipelines, which includes a support plate. The left end of the top of the support plate is fixedly connected with a vertical plate. The right side of the vertical plate is fixedly connected with a first motor. The outer surface of the main shaft of the first motor is fixedly connected with a first coupling. The inner surface of the first coupling is fixedly connected with a first telescopic rod. The inner surface of the first telescopic rod is movably connected with a second telescopic rod. The right end of the second telescopic rod is fixedly connected with a planing head. The support plate is provided with an inner cavity, and the left end of the inner bottom wall of the inner cavity is fixedly connected with a second motor. For this internal diameter planing machine for plastic pipelines, by moving the fixed cylinder to the left, the problem of small impact force during planing is solved. After the planing head finishes planing the pipeline, a grinding head is used to grind the inner wall of the pipeline to ensure that the inner wall of the pipeline is smooth. Therefore, the planing head is mostly fixed on the moving part in a detachable installation manner. To ensure stable planing, the planing head is very firmly fixed to the moving part, which brings difficulties to the grinding head. Summary of the Utility Model
[0004] In view of the above problems, the utility model provides an internal diameter planing machine for plastic pipelines to solve the disadvantage that when the existing planing machine is in use, in order to ensure stable planing, the planing head is very firmly fixed to the moving part, and it is inconvenient to replace the grinding head and the planing head.
[0005] To achieve the purpose of the utility model, the utility model is realized through the following technical solutions: An internal diameter planing machine for plastic pipelines includes a workbench and an installation bracket. The installation bracket is fixedly connected to the upper end of the workbench. A clamping mechanism for fixing the pipeline is arranged on one side of the installation bracket;
[0006] A matching block is arranged inside the installation bracket. The matching block is slidably arranged inside the installation bracket. A first adjusting mechanism for pushing the matching block to move horizontally is arranged on the inner side of the installation bracket;
[0007] A turntable is provided at the lower end of the fitting block. Planers, polishers, and chamfering tools are provided around the turntable. The planers, polishers, and chamfering tools are respectively fixedly connected to three mounting seats fixedly connected to the outside of the turntable. A second adjustment mechanism for controlling the rotation of the turntable is provided inside the fitting block.
[0008] A further improvement lies in that: the clamping mechanism includes a positioning cylinder fixedly connected to one side of the mounting bracket. A plurality of fixing bolts are provided at the mouth of the positioning cylinder. The fixing bolts penetrate into the positioning cylinder and are threadedly connected to the positioning cylinder.
[0009] A further improvement lies in that: a limiting rod is provided inside the mounting bracket. The left and right ends of the limiting rod are fixedly connected to the mounting bracket. The limiting rod penetrates through the fitting block, and the fitting block is slidably connected to the limiting rod.
[0010] A further improvement lies in that: the first adjustment mechanism includes an adjustment motor and a screw rod. The screw rod is rotatably connected inside the mounting bracket. The screw rod penetrates through the fitting block, and the screw rod is threadedly connected to the fitting block. The mounting end of the adjustment motor is fixedly connected to the outside of the mounting bracket, and the output end of the adjustment motor is fixedly connected to the screw rod.
[0011] A further improvement lies in that: the second adjustment mechanism includes a worm gear and a worm. The worm gear is rotatably connected inside the fitting block. The worm gear is fixedly connected to the turntable through a fixed shaft. The worm is rotatably connected inside the fitting block. The worm meshes with the worm gear. A rotation motor is provided inside the fitting block, and the output end of the rotation motor is fixedly connected to the worm.
[0012] A further improvement lies in that: a fixed seat is provided outside the fitting block. The fixed seat is fixedly connected to the fitting block. An electric push rod is provided on the fixed seat. The mounting end of the electric push rod is fixedly connected to the fixed seat, and the output end of the fixed seat is movably matched with a positioning hole opened at the upper end of the mounting seat.
[0013] A further improvement lies in that: the planer includes a planing tool rotatably connected to one end of a mounting seat away from the turntable. The planing tool is fixedly connected to the output end of a driving motor provided at the lower end of the mounting seat.
[0014] A further improvement lies in that: the polisher includes a polishing column rotatably connected to one end of a mounting seat away from the turntable. The polishing column is fixedly connected to the output end of a driving motor provided at the lower end of the mounting seat.
[0015] A further improvement lies in that: the chamfering tool is a conical polishing piece rotatably connected to one end of a mounting seat away from the turntable. The conical polishing piece is fixedly connected to the output end of a driving motor provided at the lower end of the mounting seat.
[0016] A further improvement lies in that: a waste material groove is provided at the upper end of the workbench. The waste material groove is placed below the positioning cylinder and the mounting seat.
[0017] Compared with the prior art, the beneficial effects of the utility model are as follows:
[0018] The mating block moves towards the pipeline, and the planer at the lower end of the mating block planes the pipeline during movement. After the planing is completed, the second adjustment mechanism is used to control the rotation of the turntable. After the turntable rotates, it will switch among the planer, the grinder and the chamfering tool. While the planing is completed, the inner wall of the pipe orifice is ground and trimmed, with wide applicability. Description of the Drawings
[0019] In order to more clearly illustrate the technical solutions in the embodiments of the present application, the following will briefly introduce the drawings required for the description of the embodiments. Obviously, the drawings in the following description are only some embodiments of the present application. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on these drawings.
[0020] Figure 1 It is a structural diagram of the workbench in the utility model.
[0021] Figure 2 It is a structural diagram of the mating block in the utility model.
[0022] Figure 3 It is a structural diagram of the turntable in the utility model.
[0023] Wherein: 1. Workbench; 2. Installation bracket; 3. Waste chute; 4. Positioning cylinder; 5. Fixing bolt; 6. Adjusting motor; 7. Mating block; 8. Screw rod; 9. Limiting rod; 10. Worm gear; 11. Worm; 12. Rotating motor; 13. Turntable; 14. Mounting seat; 15. Positioning hole; 16. Driving motor; 17. Planing tool; 18. Grinding column; 19. Conical grinding part; 20. Fixing seat; 21. Electric push rod. Detailed Embodiments
[0024] To make the objectives, technical solutions and advantages of the embodiments of the present application clearer, the following will clearly and completely describe the technical solutions in the embodiments of the present application with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are some, but not all, of the embodiments of the present application. All other embodiments obtained by those of ordinary skill in the art without creative efforts based on the embodiments of the present application belong to the scope of protection of the present application.
[0025] According to Figure 1 、 2, as shown in FIGS. 3, in this embodiment, a plastic pipe inner diameter planing machine is proposed, which includes a workbench 1 and a mounting bracket 2. The mounting bracket 2 is fixedly connected to the upper end of the workbench 1. A clamping mechanism for fixing the pipe is provided on one side of the mounting bracket 2; the pipe to be planed is fixed to one side of the mounting bracket 2 through the clamping mechanism.
[0026] A mating block 7 is provided inside the mounting bracket 2. The mating block 7 is slidably arranged inside the mounting bracket 2. A first adjusting mechanism for pushing the mating block 7 to move horizontally is provided inside the mounting bracket 2.
[0027] A turntable 13 is provided at the lower end of the mating block 7. Planers, grinders and chamfering tools are arranged around the turntable 13. The planers, grinders and chamfering tools are respectively fixedly connected to three mounting seats 14 fixedly connected to the outside of the turntable 13. A second adjusting mechanism for controlling the rotation of the turntable 13 is provided inside the mating block 7.
[0028] The first adjusting mechanism pushes the mating block 7 towards the pipe. The planer at the lower end of the mating block 7 planes the pipe during movement. After the planing is completed, the second adjusting mechanism is used to control the rotation of the turntable 13. After the turntable 13 rotates, the planer, grinder and chamfering tool are switched among the three. While the planing is completed, the inner wall of the pipe orifice is polished and trimmed, and the applicability is wide.
[0029] Regarding the clamping mechanism:
[0030] The clamping mechanism includes a positioning cylinder 4. The positioning cylinder 4 is fixedly connected to one side of the mounting bracket 2. A plurality of fixing bolts 5 are provided at the orifice of the positioning cylinder 4. The fixing bolts 5 penetrate into the positioning cylinder 4 and are threadedly connected to the positioning cylinder 4. The pipe to be processed is placed inside the positioning cylinder 4. One end of the pipe to be planed leaks out from one end of the positioning cylinder 4. Rotate the fixing bolts 5 outside the positioning cylinder 4 and screw the fixing bolts 5 into the positioning cylinder 4 to complete the fixing of the pipe. The pipe and the planer are on the same axis.
[0031] The mating block 7 is slidably arranged inside the mounting bracket 2. Specifically, a limiting rod 9 is provided inside the mounting bracket 2. The left and right ends of the limiting rod 9 are fixedly connected to the mounting bracket 2. The limiting rod 9 penetrates through the mating block 7, and the mating block 7 is slidably connected to the limiting rod 9. The mating block 7 can slide along the rod body of the limiting rod 9, and the limiting rod 9 guides the mating block 7 through cooperation with the mating block 7.
[0032] Regarding the first adjusting mechanism:
[0033] The first adjustment mechanism includes an adjustment motor 6 and a screw rod 8. The screw rod 8 is rotatably connected to the inner side of the mounting bracket 2. The screw rod 8 penetrates through the fitting block 7, and the screw rod 8 is threadedly connected to the fitting block 7. The mounting end of the adjustment motor 6 is fixedly connected to the outer side of the mounting bracket 2, and the output end of the adjustment motor 6 is fixedly connected to the screw rod 8. The adjustment motor 6 drives the screw rod 8 to rotate. During the rotation of the screw rod 8, it cooperates with the fitting block 7, and the fitting block 7 moves along the rod body of the screw rod 8 to adjust the left - right horizontal position of the fitting block 7.
[0034] Regarding the second adjustment mechanism:
[0035] The second adjustment mechanism includes a worm gear 10 and a worm 11. The worm gear 10 is rotatably connected to the inner side of the fitting block 7. The worm gear 10 is fixedly connected to the turntable 13 through a fixed shaft. The worm 11 is rotatably connected to the inner side of the fitting block 7. The worm 11 meshes with the worm gear 10. A rotary motor 12 is provided on the inner side of the fitting block 7, and the output end of the rotary motor 12 is fixedly connected to the worm 11.
[0036] The rotary motor 12 drives the worm 11 to rotate. During the rotation of the worm 11, it meshes with the worm gear 10 to drive the worm gear 10 to rotate. Since the turntable 13 is fixedly connected to the worm gear 10 through a fixed shaft, the turntable 13 also rotates accordingly to switch among the planer, the grinder, and the chamfering tool. The worm - gear drive has self - locking property. When the worm 11 stops rotating, under the meshing of the thread surfaces between the worm 11 and the worm gear 10, the worm gear 10 and the turntable 13 will not rotate back.
[0037] To improve the stability of the planer, the grinder, and the chamfering tool during pipe processing, in the preferred solution, a fixed seat 20 is provided on the outer side of the fitting block 7. The fixed seat 20 is fixedly connected to the fitting block 7. An electric push rod 21 is provided on the fixed seat 20. The mounting end of the electric push rod 21 is fixedly connected to the fixed seat 20, and the output end of the fixed seat 20 is movably matched with a positioning hole 15 opened at the upper end of the mounting seat 14. After the turntable 13 rotates to switch the positions of the planer, the grinder, and the chamfering tool, one of the mounting seats 14 will fall below the fixed seat 20, and the positioning hole 15 on the mounting seat 14 will fall below the output end of the electric push rod 21. The electric push rod 21 is started, and the output end of the electric push rod 21 penetrates into the positioning hole 15 to further restrict the movement of the mounting seat 14.
[0038] Specifically, the planer includes a planing tool 17 rotatably connected to one end of a mounting seat 14 away from the turntable 13. The planing tool 17 is fixedly connected to the output end of a drive motor 16 provided at the lower end of the mounting seat 14. The drive motor 16 controls the rotation of the planing tool 17 to perform planing on the planing tool 17.
[0039] Specifically, the grinder includes a grinding column 18 rotatably connected to one end of the mounting base 14 away from the turntable 13. The grinding column 18 is fixedly connected to the output end of the driving motor 16 provided at the lower end of the mounting base 14. The driving motor 16 drives the grinding column 18 to rotate to grind the inner wall of the pipe.
[0040] Specifically, the chamfering tool is rotatably connected to a conical grinding member 19 at one end of the mounting base 14 away from the turntable 13. The conical grinding member 19 is fixedly connected to the output end of the driving motor 16 provided at the lower end of the mounting base 14. The driving motor 16 drives the conical grinding member 19 to rotate to grind the edge of the pipe orifice.
[0041] To facilitate the collection of debris generated during pipe planing, in a preferred embodiment, a waste slot 3 is provided at the upper end of the workbench 1. The waste slot 3 is disposed below the positioning cylinder 4 and the mounting base 14. The waste generated by pipe planing will fall into the waste slot 3 centrally.
[0042] The working principle of this application:
[0043] Place the pipe to be processed into the positioning cylinder 4. One end of the pipe to be planed leaks out from one end of the positioning cylinder 4. Rotate the fixing bolt 5 outside the positioning cylinder 4 and screw the fixing bolt 5 into the positioning cylinder 4 to complete the fixation of the pipe. The adjusting motor 6 drives the screw rod 8 to rotate. During the rotation of the screw rod 8, it cooperates with the fitting block 7, and the fitting block 7 moves along the rod body of the screw rod 8 to adjust the left - right horizontal position of the fitting block 7. The rotating motor 12 drives the worm 11 to rotate. During the rotation of the worm 11, it meshes with the worm gear 10 to drive the worm gear 10 to rotate. Since the turntable 13 is fixed to the worm gear 10 through the fixed shaft, the turntable 13 also rotates accordingly to switch among the planer, the grinder, and the chamfering tool.
[0044] In the description of this application, it should be noted that the orientation or positional relationship indicated by terms such as "upper" and "lower" is based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing this application and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, it should not be construed as a limitation to this application. Unless otherwise clearly specified and defined, the terms "installation", "connection", and "connection" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the communication inside two elements. For those of ordinary skill in the art, the specific meanings of the above terms in this application can be understood according to specific circumstances.
[0045] The above are only specific embodiments of the present application, enabling those skilled in the art to understand or implement the present application. Various modifications to these embodiments will be obvious to those skilled in the art, and the general principles defined herein can be implemented in other embodiments without departing from the spirit or scope of the present application. Therefore, the present application will not be limited to these embodiments shown herein, but rather to the broadest scope consistent with the principles and novel features claimed herein.
Claims
1. A plastic pipe inner diameter planing machine, comprising a workbench (1) and a mounting bracket (2), wherein the mounting bracket (2) is fixedly connected to the upper end of the workbench (1), characterized in that: A clamping mechanism for fixing the pipeline is provided on one side of the mounting bracket (2); A matching block (7) is provided inside the mounting bracket (2), and the matching block (7) is slidably arranged inside the mounting bracket (2), and a first adjustment mechanism for pushing the matching block (7) to move horizontally is provided on the inner side of the mounting bracket (2); A rotating disk (13) is provided at the lower end of the matching block (7), and a planer, a grinder and a chamfering device are provided around the rotating disk (13). The planer, the grinder and the chamfering device are respectively fixedly connected to three mounting seats (14) fixedly connected to the outer side of the rotating disk (13), and a second adjustment mechanism for controlling the rotation of the rotating disk (13) is provided in the matching block (7).
2. A plastic pipe inner diameter planing machine according to claim 1, characterized in that: The clamping mechanism comprises a positioning tube (4), the positioning tube (4) being fixedly connected to one side of the mounting bracket (2), a plurality of fixing bolts (5) being provided at the tube mouth of the positioning tube (4), the fixing bolts (5) being inserted into the positioning tube (4) and being threadedly connected to the positioning tube (4).
3. A plastic pipe inner diameter planing machine according to claim 1, characterized in that: A limiting rod (9) is provided inside the mounting bracket (2), the left and right ends of the limiting rod (9) are fixedly connected to the mounting bracket (2), the limiting rod (9) penetrates the matching block (7), and the matching block (7) is slidably connected to the limiting rod (9).
4. A plastic pipe inner diameter planing machine according to claim 1, characterized in that: The first adjustment mechanism comprises an adjustment motor (6) and a screw rod (8); the screw rod (8) is rotatably connected to the inner side of the mounting bracket (2); the screw rod (8) penetrates the matching block (7); the screw rod (8) is threadedly connected to the matching block (7); the mounting end of the adjustment motor (6) is fixedly connected to the outer side of the mounting bracket (2); and the output end of the adjustment motor (6) is fixedly connected to the screw rod (8).
5. The inner diameter planing machine for plastic pipes according to claim 1, characterized in that: The second adjustment mechanism comprises a worm wheel (10) and a worm (11); the worm wheel (10) is rotatably connected to the inner side of the matching block (7); the worm wheel (10) is fixedly connected to the rotating disk (13) via a fixed shaft; the worm (11) is rotatably connected to the inner side of the matching block (7); the worm (11) is meshed with the worm wheel (10); a rotating motor (12) is provided on the inner side of the matching block (7); an output end of the rotating motor (12) is fixedly connected to the worm (11).
6. A plastic pipe inner diameter planing machine according to claim 1, characterized in that: A fixing seat (20) is provided on the outside of the matching block (7), the fixing seat (20) is fixedly connected to the matching block (7), an electric push rod (21) is provided on the fixing seat (20), a mounting end of the electric push rod (21) is fixedly connected to the fixing seat (20), and an output end of the fixing seat (20) is movably matched with a positioning hole (15) provided on the upper end of the mounting seat (14).
7. A plastic pipe inner diameter planing machine according to claim 1, characterized in that: The planer comprises a planing tool (17) rotatably connected to one end of one of the mounting seats (14) away from the turntable (13); the planing tool (17) is fixedly connected to the output end of a driving motor (16) arranged at the lower end of the mounting seat (14).
8. The inner diameter planing machine for plastic pipes according to claim 1, characterized in that: The grinder comprises a grinding column (18) rotatably connected to one end of one of the mounting seats (14) away from the turntable (13); the grinding column (18) is fixedly connected to the output end of a driving motor (16) arranged at the lower end of the mounting seat (14).
9. The inner diameter planing machine for plastic pipes according to claim 1, characterized in that: The chamfering device is rotatably connected to a conical grinding piece (19) at one end of one of the mounting seats (14) away from the turntable (13), and the conical grinding piece (19) is fixedly connected to an output end of a driving motor (16) arranged at the lower end of the mounting seat (14).
10. The inner diameter planing machine for plastic pipes according to claim 2, characterized in that: A waste trough (3) is provided at the upper end of the workbench (1), and the waste trough (3) is placed below the positioning cylinder (4) and the mounting seat (14).
Citation Information
Patent Citations
Plastic pipeline inner diameter planing machine
CN214820158U