Melting device for plastic particle processing
By designing a melting device for processing plastic particles including a stirring assembly and a crushing assembly, the problems of uneven heating and incomplete melting of plastic particles are solved, and uniform heating and thorough melting of plastic particles are achieved, and the smelting efficiency is improved.
Patent Information
- Application Number
- CN202420175034.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-01-24
- Publication Date
- 2025-07-01
- Estimated Expiration
- 2034-01-24
AI Technical Summary
During the heating and melting of plastic particles, the heating is uneven and the melting is not thorough due to standing placement, which reduces the efficiency and integrity of the melting of plastic particles.
A melting device for processing plastic particles including a furnace body, a stirring assembly and a crushing assembly is designed. The stirring assembly stirs the plastic particles through the rotating shaft and the spiral stirring leaf to ensure uniform heating; the crushing assembly crushes large plastic particles into small particles through a twisting roller to improve melting efficiency.
Through stirring and crushing treatment, uniform heating and thorough melting of plastic particles is achieved, smelting efficiency is improved, and the uniformity of plastic particles is ensured.
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Figure CN223044916U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of plastic particle processing, in particular to a melting device for plastic particle processing. Background Art
[0002] Plastic products have the advantages of strong corrosion resistance, durability, waterproofness, light weight, etc., so they are widely used in various fields. Among them, in the production and processing of plastic products, melting treatment is required. After melting, injection molding or blow molding and other steps are carried out.
[0003] During the process of melting plastic particles, since it is necessary to ensure the heating rate and uniformity of plastic particles, and at the same time, considering that plastic particles are placed statically during the heating and melting process, this will cause uneven heating of plastic particles or incomplete melting, and greatly reduce the melting efficiency and integrity of plastic particles. Therefore, we propose a plastic particle melting device with rapid heating. Summary of the Utility Model
[0004] In order to solve the problems in the prior art that plastic particles are placed statically during the heating and melting process, which will cause uneven heating of plastic particles or incomplete melting, and greatly reduce the melting efficiency and integrity of plastic particles, a plastic particle melting device with rapid heating is proposed.
[0005] To achieve the above object, the utility model provides the following technical solutions:
[0006] A melting device for plastic particle processing, including a furnace body, an anti-adhesion layer is provided on the inner wall of the furnace body, an electric heating wire is provided between the furnace body and the anti-adhesion layer, a stirring component is provided inside the furnace body, a mounting plate is fixedly connected to the top of the furnace body, a crushing box is fixedly connected to the top of the mounting plate, a crushing component is provided in the crushing box, a blanking plate is provided on the inner wall of the bottom of the crushing box, and a feeding port is provided at the top of the crushing box;
[0007] The stirring component includes a rotating shaft rotating inside the furnace body, a plurality of support plates are fixedly connected to the outer wall of the rotating shaft, the other end of the support plate is fixedly connected to a stirring plate, the stirring plate is connected to the inner wall of the furnace body, and a spiral stirring blade is fixedly connected to one side of the stirring plate close to the rotating shaft.
[0008] As a further improvement of the utility model, the bottom of the furnace body is fixedly connected to a base, legs are fixedly connected to the four corners of the bottom end of the base, and a discharge port is provided at the bottom of one side of the furnace body.
[0009] As a further improvement of the present utility model, support columns are fixedly connected to the four corners at the top end of the base, and the top ends of the support columns are connected to the mounting plate.
[0010] As a further improvement of the present utility model, the crushing assembly includes a stranding roller located inside the crushing box and rotatably connected to the inner wall of the crushing box. Transmission gears are provided at one end of each stranding roller, and the transmission gears are meshed with each other.
[0011] As a further improvement of the present utility model, a support seat is fixedly connected to one side of the top end of the mounting plate. A first motor is provided at the top end of the support seat, and the driving end of the first motor is connected to the other end of one of the stranding rollers.
[0012] As a further improvement of the present utility model, the support columns, the mounting plate, and the crushing box are all provided with material discharge holes and are interconnected.
[0013] As a further improvement of the present utility model, a second motor is fixedly connected to the middle of the bottom end of the furnace body, and the driving end of the second motor is connected to the bottom end of the rotating shaft.
[0014] In summary, compared with the prior art, the present application includes at least one of the following beneficial technical effects:
[0015] 1. In the present utility model, during the heating and melting process, the plastic particles are stirred. The spiral stirring blades can stir the raw materials at the bottom upward, enabling the raw materials inside to be evenly heated and completely melted, thereby improving the melting efficiency.
[0016] 2. In the present utility model, when the two stranding rollers rotate towards each other, large plastic particles are crushed, ensuring that the raw materials fed down are all small particle polyethylene particles, which are easier to melt during melting. Description of the Drawings
[0017] Figure 1 Isometric view of a melting device for plastic particle processing proposed by the present utility model;
[0018] Figure 2 Side view of a melting device for plastic particle processing proposed by the present utility model;
[0019] Figure 3 Cross-sectional view of a melting device for plastic particle processing proposed by the present utility model.
[0020] Legend Explanation:
[0021] 1. Base; 2. Leg; 3. Furnace body; 4. Support column; 5. Mounting plate; 6. Crushing box; 7. Feed inlet; 8. Support base; 9. Motor 1; 10. Stranding roller; 11. Transmission gear; 12. Feeding plate; 13. Electric heating wire; 14. Rotating shaft; 15. Support plate; 16. Stirring plate; 17. Spiral stirring blade; 18. Anti-sticking layer; 19. Discharge port; 20. Motor 2. Detailed implementation manners
[0022] To make the objectives, technical solutions and advantages of the embodiments of the present application clearer, the technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present application. Obviously, the described embodiments are some but not all of the embodiments of the present application. The components of the embodiments of the present application usually described and illustrated in the accompanying drawings here can be arranged and designed in various different configurations.
[0023] Therefore, the following detailed description of the embodiments of the present application provided in the accompanying drawings is not intended to limit the scope of the present application claimed, but merely represents selected embodiments of the present application. All other embodiments obtained by those of ordinary skill in the art based on the embodiments in the present application without creative efforts fall within the scope of protection of the present application.
[0024] It should be noted that similar reference numerals and letters denote similar items in the following drawings. Therefore, once an item is defined in one drawing, it does not need to be further defined and explained in subsequent drawings.
[0025] In the description of the present application, it should be noted that if terms such as "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. are used to indicate the orientation or positional relationship, it is based on the orientation or positional relationship shown in the accompanying drawings, or the orientation or positional relationship in which the product of this application is usually placed during use. It is only for the convenience of describing the present application and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the present application. In addition, in the description of the present application, terms such as "first" and "second" are only used for differential description and should not be construed as indicating or implying relative importance.
[0026] In addition, in the description of the present application, terms such as "horizontal" and "vertical" do not mean that the components are required to be absolutely horizontal or hanging vertically, but can be slightly inclined. For example, "horizontal" only means that its direction is more horizontal relative to "vertical", and does not mean that the structure must be completely horizontal, but can be slightly inclined.
[0027] In the description of the present application, it should also be noted that unless otherwise clearly specified and limited, the terms "set", "installed", "connected", and "coupled" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the communication inside two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present application can be understood according to specific circumstances.
[0028] Embodiment:
[0029] A melting device for processing plastic particles includes a furnace body 3. An anti-sticking layer 18 is provided on the inner wall of the furnace body 3, and an electric heating wire 13 is provided between the furnace body 3 and the anti-sticking layer 18. When the crushed plastic particles fall into the furnace body 3, the electric heating wire 13 is turned on to heat and melt the plastic particles. The anti-sticking layer 18 can prevent the melted plastic particles from sticking and remaining in the furnace body 3. The anti-sticking layer 18 adopts the most conventional technical means in the prior art. A stirring component is provided inside the furnace body 3. An installation plate 5 is fixedly connected to the top of the furnace body 3. A crushing box 6 is fixedly connected to the top of the installation plate 5. A crushing component is provided in the crushing box 6. A blanking plate 12 is provided on the inner wall of the bottom of the crushing box 6. A feeding port 7 is provided at the top end of the crushing box 6. The plastic particles are poured into the feeding port 7. A base 1 is fixedly connected to the bottom of the furnace body 3. Legs 2 are fixedly connected to the four corners of the bottom end of the base 1. An outlet 19 is provided at the bottom of one side of the furnace body 3 for discharging the melted plastic particles. Support columns 4 are fixedly connected to the four corners of the top end of the base 1. The top ends of the support columns 4 are connected to the installation plate 5. The support columns 4, the installation plate 5, and the crushing box 6 are all provided with blanking holes and are interconnected.
[0030] The crushing component includes a twisting roller 10 located inside the crushing box 6 and rotatably connected to the inner wall of the crushing box 6. Transmission gears 11 are provided at one ends of the twisting rollers 10, and the transmission gears 11 are meshed with each other. A support seat 8 is fixedly connected to one side of the top end of the installation plate 5. A first motor 9 is provided at the top end of the support seat 8. The driving end of the first motor 9 is connected to the other end of one of the twisting rollers 10.
[0031] Specifically, when the first motor 9 is started, the driving end of the first motor 9 drives one of the twisting rollers 10 and the transmission gear 11 to rotate simultaneously. Since the two transmission gears 11 are meshed with each other, the other twisting roller 10 is driven to rotate. When the two twisting rollers 10 rotate towards each other, the large plastic particles are crushed, so as to ensure that the raw materials put down are all small particle polyethylene particles, which are easier to melt during melting.
[0032] The stirring assembly includes a rotating shaft 14 that rotates inside the furnace body 3. A plurality of support plates 15 are fixedly connected to the outer wall of the rotating shaft 14. The other end of the support plate 15 is fixedly connected to a stirring plate 16. The stirring plate 16 is connected to the inner wall of the furnace body 3. A spiral stirring blade 17 is fixedly connected to one side of the stirring plate 16 close to the rotating shaft 14. In the middle of the bottom end of the furnace body 3, a second motor 20 is fixedly connected. The driving end of the second motor 20 is connected to the bottom end of the rotating shaft 14.
[0033] Specifically, by the rotation of the second motor 20, the driving end of the second motor 20 drives the rotating shaft 14 to rotate. Through the connection of the support plate 15, the stirring plate 16 and the spiral stirring blade 17 can be rotated, so as to stir the plastic particles during the heating and melting process. The spiral stirring blade 17 can stir the raw materials at the bottom upward, enabling the raw materials inside to be evenly heated and completely melted, thus improving the melting efficiency.
[0034] Working principle: First, pour the plastic particles into the feeding port 7. Subsequently, the plastic particles will fall between the two stranded rollers 10 inside the crushing box 6. Then start the first motor 9. The driving end of the first motor 9 drives one of the stranded rollers 10 and the transmission gear 11 to rotate simultaneously. Since the two transmission gears 11 are meshed with each other, the other stranded roller 10 is driven to rotate. When the two stranded rollers 10 rotate towards each other, the large - particle plastic particles are crushed. Then, through the blanking plate 12, the crushed plastic particles are introduced into the blanking hole and fall into the furnace body 3. Turn on the heating wire 13 to heat - melt the plastic particles. Subsequently, the second motor 20 rotates. The driving end of the second motor 20 drives the rotating shaft 14 to rotate. Through the connection of the support plate 15, the stirring plate 16 and the spiral stirring blade 17 can be rotated, so as to stir the plastic particles during the heating and melting process, making them completely melted. The melted plastic particles are discharged from the discharge port 19.
[0035] Finally, it should be noted that the above are only the preferred embodiments of the present invention and are not used to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, for those skilled in the art, they can still modify the technical solutions recorded in the foregoing embodiments, or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims
1. A melting device for processing plastic particles, comprising a furnace body (3), characterized in that: The inner wall of the furnace body (3) is provided with an anti-sticking layer (18), an electric heating wire (13) is provided between the furnace body (3) and the anti-sticking layer (18), a stirring component is provided inside the furnace body (3), a mounting plate (5) is fixedly connected to the top of the furnace body (3), a crushing box (6) is fixedly connected to the top of the mounting plate (5), a crushing component is provided in the crushing box (6), a feed plate (12) is provided on the inner wall of the bottom of the crushing box (6), and a feed inlet (7) is provided at the top of the crushing box (6); The stirring assembly comprises a rotating shaft (14) located inside the furnace body (3) and rotating, a plurality of support plates (15) being fixedly connected to the outer wall of the rotating shaft (14), a stirring plate (16) being fixedly connected to the other end of the support plate (15), the stirring plate (16) being connected to the inner wall of the furnace body (3), and a spiral stirring blade (17) being fixedly connected to the side of the stirring plate (16) close to the rotating shaft (14).
2. A melting device for processing plastic particles according to claim 1, characterized in that: The bottom of the furnace body (3) is fixedly connected to a base (1), and four corners of the bottom end of the base (1) are fixedly connected to supporting legs (2). A discharge port (19) is provided at the bottom of one side of the furnace body (3).
3. A melting device for processing plastic particles according to claim 2, characterized in that: Support columns (4) are fixedly connected at the four corners of the top end of the base (1), and the top end of the support column (4) is connected to the mounting plate (5).
4. A melting device for processing plastic particles according to claim 1, characterized in that: The pulverizing assembly comprises a twisting roller (10) located inside the pulverizing box (6) and rotatably connected to the inner wall of the pulverizing box (6); one end of each twisting roller (10) is provided with a transmission gear (11), and the transmission gears (11) are meshingly connected to each other.
5. A melting device for processing plastic particles according to claim 4, characterized in that: A support seat (8) is fixedly connected to one side of the top end of the mounting plate (5), a motor (9) is arranged at the top end of the support seat (8), and a driving end of the motor (9) is connected to the other end of one of the twisting rollers (10).
6. A melting device for processing plastic particles according to claim 3, characterized in that: The support column (4), the mounting plate (5) and the crushing box (6) are all provided with feeding holes and are interconnected.
7. A melting device for processing plastic particles according to claim 1, characterized in that: A second motor (20) is fixedly connected to the middle of the bottom end of the furnace body (3), and a driving end of the second motor (20) is connected to the bottom end of the rotating shaft (14).