Automatic iron ring taking and burying equipment
By designing the automatic burial equipment for iron rings, the automatic burial of iron rings is realized, which solves the problems of high labor intensity, low efficiency and product damage caused by manual operations, improves the yield rate and avoids collisions.
Patent Information
- Application Number
- CN202422200702.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-09
- Publication Date
- 2025-07-01
- Estimated Expiration
- 2034-09-09
AI Technical Summary
In the prior art, manual operation during the iron ring extraction and burial process is high and the efficiency is low, which can easily lead to the carbonization or brittleness of the product and easily cause collision damage.
An automatic burial equipment for iron rings is designed, including a table, positioning frame, side posture group, iron ring extraction group and product suction group. The robot and anti-collision mechanism are used to realize the automatic burial and protection of the iron rings to avoid rigid collisions.
It improves the degree of automation of iron ring extraction and burial, reduces labor intensity, shortens operating time, avoids product carbonization or brittleness, increases yield, and prevents rigid collisions during material removal.
Smart Images
Figure CN223045017U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of automatic iron ring picking and embedding, in particular to an automatic iron ring picking and embedding device. Background Technique
[0002] When injecting plastic into products, it is necessary to pick and embed iron rings. At present, the existing products are all manually operated when picking iron rings. Manual operation has a high labor intensity, low work efficiency, and a long time required for picking iron rings. Since the product is at a high temperature after injection molding, a long time for picking iron rings will cause the product to be easily carbonized or become brittle, thus reducing the qualified rate; moreover, in the existing technology, collisions are likely to occur when picking iron rings, resulting in damage. Content of the Utility Model
[0003] The purpose of the utility model is to provide an automatic iron ring picking and embedding device to solve the problems of low work efficiency, long required time, easy carbonization or brittleness, reduced qualified rate, and easy damage caused by manual iron ring picking in the above background technique.
[0004] To achieve the above purpose, the utility model provides the following technical solution: an automatic iron ring picking and embedding device, including a table and one located on one side of the table. A control box is installed on the surface of the table, which is used for the control work of the entire device; a positioning frame is installed on the surface of the table, which is used for the positioning and placing work of the iron ring; a side posture group is arranged above the positioning frame, which is convenient for flipping work; an iron ring picking group is arranged on the surface of the side posture group, which is used for clamping and embedding the iron ring into the mold; on the other side of the surface of the side posture group, a product sucking group is arranged, which is used for sucking out the finished product after injection molding in the mold; an anti-collision mechanism is arranged on the surface of the iron ring picking group.
[0005] Preferably, the side posture group includes a flipping cylinder, a connecting rod, a flipping frame and a flipping frame. The flipping cylinder is located above the table.
[0006] Preferably, the output end of the flipping cylinder is hinged with a connecting rod, and the surface of the connecting rod is hinged with a flipping frame. The front end of the flipping frame is hinged with the outer shell of the flipping cylinder. At the same time, a carrier is fixed on the surface of the flipping frame by bolts.
[0007] Preferably, the iron ring picking group includes a connecting plate and a material picking part. The connecting plate is fixedly connected to the surface of the carrier by bolts.
[0008] Preferably, several groups of material picking parts are installed at the bottom of the carrier. The material picking part is a suction nozzle or a cylinder gripper, which is used for clamping and placing the iron ring.
[0009] Preferably, the product suction group consists of a pushing cylinder, a mounting seat, a pushing plate, and a suction nozzle. The pushing cylinder is fixedly connected to the surface of the carrier, and a mounting seat is installed at the output end of the pushing cylinder.
[0010] Preferably, the pushing plate is fixed to the surface of the mounting seat by bolts, and a suction nozzle is fixed to the surface of the pushing plate. The suction nozzle is used for sucking out the product.
[0011] Preferably, the anti-collision mechanism includes an anti-collision cylinder, a buffer spring, an anti-collision block, and an anti-collision soft pad. The anti-collision cylinder is installed on the surface of the connecting plate.
[0012] Preferably, an anti-collision block is arranged inside the anti-collision cylinder, an anti-collision soft pad is fixed to the bottom end of the anti-collision block, a buffer spring is fixed to the top end of the anti-collision block, and the top end of the buffer spring is fixedly connected to the surface of the anti-collision cylinder.
[0013] Compared with the prior art, the beneficial effects of the present utility model are as follows: Through the setting of the side posture group, the iron ring taking-out group, and the product suction group, the iron ring is manually placed on the positioning frame. After the placement is completed, a signal indicating the completion of the placement is given to the manipulator through the control box. After receiving the signal, the manipulator drives the side posture group to the designated position, and the iron ring taking-out group takes away the iron ring. After obtaining the iron ring, the iron ring taking-out group on the surface of the side posture group of the manipulator is moved to the mold. The side posture group drives the iron ring taking-out group to flip by ninety degrees, and then the iron ring is buried in the mold. After waiting for the injection molding machine to complete the injection molding, the manipulator drives the product suction group to take out the finished product; during the process of taking the iron ring, the elastic force of the buffer spring inside the anti-collision cylinder is used to push the anti-collision block and the anti-collision soft pad to contact the iron ring first, and then the material taking part slowly clamps it, avoiding the phenomenon of rigid collision during material taking; the present utility model improves the automation degree of iron ring taking and burying, does not require manual assistance during the iron ring taking and burying process, reduces the labor intensity during iron ring taking and burying, and improves the work efficiency; moreover, since the entire taking and burying process is automatically completed by the machine, the required time is short, and there will be no phenomenon of carbonization or embrittlement of the product, thereby increasing the qualified product rate; at the same time, during material taking, slow clamping is adopted to avoid the phenomenon of rigid collision during material taking. Description of the Drawings
[0014] Figure 1 It is a three-dimensional external structure schematic diagram of the present utility model;
[0015] Figure 2 It is a partial structure schematic diagram of the present utility model;
[0016] Figure 3 It is an enlarged structure schematic diagram of the side posture group of the present utility model;
[0017] Figure 4 It is an enlarged structure schematic diagram of the product suction group of the present utility model;
[0018] Figure 5 This is an enlarged structural schematic diagram of the anti-collision mechanism of the present utility model.
[0019] In the figure: 1, table; 10, mold; 11, control box; 2, positioning frame; 3, side posture group; 31, flipping cylinder; 32, connecting rod; 33, flipping frame; 34, carrier frame; 4, iron ring removal group; 41, connecting plate; 42, material taking part; 5, product suction group; 51, pushing cylinder; 52, mounting seat; 53, pushing plate; 54, suction nozzle; 6, anti-collision mechanism; 61, anti-collision cylinder; 62, buffer spring; 63, anti-collision block; 64, anti-collision soft pad. Specific embodiments
[0020] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. In addition, the terms "first", "second", "third", "upper, lower, left, right", etc. are only used for descriptive purposes and cannot be understood as indicating or implying relative importance. At the same time, in the description of the present utility model, unless otherwise clearly specified and limited, the terms "connected" and "connected" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium. Based on the embodiments in the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts belong to the scope of protection of the present utility model.
[0021] The structure of an automatic iron ring picking and embedding device provided by the present utility model is as Figure 1 and Figure 3 shown, including a table 1 and a mold 10 located on one side of the table 1. A control box 11 is installed on the surface of the table 1, and this control box 11 is used for the control work of the entire device; a positioning frame 2 is installed on the surface of the table 1, and this positioning frame 2 is used for the positioning and placement work of the iron ring; a side posture group 3 is arranged above the positioning frame 2, and this side posture group 3 facilitates the flipping work. The side posture group 3 includes a flipping cylinder 31, a connecting rod 32, a flipping frame 33 and a flipping frame 33. The flipping cylinder 31 is located above the table 1, and this flipping cylinder 31 is installed on a three-axis robot. The output end of the flipping cylinder 31 is hinged with a connecting rod 32, and a flipping frame 33 is hinged on the surface of the connecting rod 32. At the same time, the front end of the flipping frame 33 is hinged with the outer shell of the flipping cylinder 31, and a carrier frame 34 is fixed on the surface of the flipping frame 33 by bolts.
[0022] During implementation, the iron ring is manually placed on the positioning frame 2. After placement is completed, a signal indicating completion of placement is sent to the manipulator through the control box 11. After receiving the signal, the manipulator drives the side posture group 3 to the designated position, and the iron ring removal group 4 takes away the iron ring.
[0023] Furthermore, as Figure 2 and Figure 3 shown, the iron ring removal group 4 is arranged on the surface of the side posture group 3. The iron ring removal group 4 is used to clamp and bury the iron ring into the interior of the mold 10. The iron ring removal group 4 includes a connecting plate 41 and a material taking part 42. The connecting plate 41 is fixedly connected to the surface of the carrier 34 by bolts. A number of groups of material taking parts 42 are installed at the bottom of the carrier 34. The material taking part 42 is a suction nozzle or a cylinder gripper, and is used for the clamping and placing work of the iron ring.
[0024] During implementation, after obtaining the iron ring, the iron ring is taken from the iron ring removal group 4 on the surface of the manipulator side posture group 3 to the mold 10. The side posture group 3 drives the iron ring removal group 4 to flip 90 degrees, and then the iron ring is buried into the mold 10.
[0025] Furthermore, as Figure 2 and Figure 4 shown, on the other side of the surface of the side posture group 3, a product suction group 5 is arranged. The product suction group 5 is used for sucking out the finished product in the mold 10 after injection molding. The product suction group 5 is composed of a push cylinder 51, a mounting seat 52, a push plate 53 and a suction nozzle 54. The push cylinder 51 is fixedly connected to the surface of the carrier 34, and a mounting seat 52 is installed at the output end of the push cylinder 51. A push plate 53 is fixedly connected to the surface of the mounting seat 52 by bolts, and a suction nozzle 54 is fixed to the surface of the push plate 53. The suction nozzle 54 is used for sucking out the product.
[0026] During implementation, after waiting for the injection molding machine to complete injection molding, the manipulator drives the product suction group 5 to take out the finished product.
[0027] Furthermore, as Figure 2 and Figure 5 shown, an anti-collision mechanism 6 is arranged on the surface of the iron ring removal group 4. The anti-collision mechanism 6 includes an anti-collision cylinder 61, a buffer spring 62, an anti-collision block 63 and an anti-collision soft pad 64. The anti-collision cylinder 61 is installed on the surface of the connecting plate 41. An anti-collision block 63 is arranged inside the anti-collision cylinder 61, and an anti-collision soft pad 64 is fixed to the bottom end of the anti-collision block 63. A buffer spring 62 is fixed to the top end of the anti-collision block 63, and the top end of the buffer spring 62 is fixedly connected to the surface of the anti-collision cylinder 61.
[0028] During implementation, during the process of taking the iron ring, the elastic force of the buffer spring 62 inside the anti-collision cylinder 61 is used to push the anti-collision block 63 and the anti-collision soft pad 64 to contact the iron ring first, and then the material taking part 42 slowly clamps it to avoid rigid collision during material taking.
[0029] Working principle: During use, the iron ring is manually placed on the positioning frame 2. After the placement is completed, a signal indicating the completion of the placement is sent to the manipulator through the control box 11. After receiving the signal, the manipulator drives the attitude adjustment group 3 to the designated position, and the iron ring extraction group 4 takes away the iron ring. When taking away the iron ring, anti-collision protection is carried out through the anti-collision mechanism 6.
[0030] After obtaining the iron ring, the iron ring extraction group 4 on the surface of the manipulator attitude adjustment group 3 moves to the mold 10. The attitude adjustment group 3 drives the iron ring extraction group 4 to flip by 90 degrees, and then the iron ring is buried into the mold 10.
[0031] Wait for the injection molding machine to complete the injection molding. Then, the manipulator drives the product suction group 5 to take out the finished product, and finally completes the use of the automatic iron ring picking and burying equipment.
[0032] For those skilled in the art, it is obvious that the present utility model is not limited to the details of the above exemplary embodiments, and can be implemented in other specific forms without departing from the spirit or basic characteristics of the present utility model. Therefore, from any point of view, the embodiments should be regarded as exemplary and non-limiting. The scope of the present utility model is defined by the appended claims rather than the above description. Therefore, all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be embraced within the present utility model. Any reference signs in the claims should not be regarded as limiting the claims involved.
Claims
1. An automatic iron ring burying device, comprising a table (1) and a mold (10) located on one side of the table (1), characterized in that: A control box (11) is installed on the surface of the table (1), and the control box (11) is used for controlling the entire device; a positioning frame (2) is installed on the surface of the table (1), and the positioning frame (2) is used for positioning and placing the iron ring; a side posture group (3) is arranged above the positioning frame (2), and the side posture group (3) is convenient for turning over; an iron ring removal group (4) is arranged on the surface of the side posture group (3), and the iron ring removal group (4) is used for clamping the iron ring and embedding it into the mold (10); a product suction group (5) is arranged on the other side of the surface of the side posture group (3), and the product suction group (5) is used for sucking out the finished product injected in the mold (10); an anti-collision mechanism (6) is arranged on the surface of the iron ring removal group (4).
2. The automatic iron ring burying device according to claim 1, characterized in that: The side posture group (3) comprises a turning cylinder (31), a connecting rod (32), a turning frame (33) and a turning frame (33), wherein the turning cylinder (31) is located above the table (1).
3. The automatic iron ring burying device according to claim 2, characterized in that: The output end of the turning cylinder (31) is hinged with a connecting rod (32), and the surface of the connecting rod (32) is hinged with a turning frame (33), and the front end of the turning frame (33) is hinged with the outer shell of the turning cylinder (31), and the surface of the turning frame (33) is fixed with a carrier (34) by bolts.
4. The automatic iron ring burying device according to claim 1, characterized in that: The iron ring removal group (4) comprises a connecting plate (41) and a material removal portion (42); the connecting plate (41) is fixedly connected to the surface of the carrier (34) by means of bolts.
5. The automatic iron ring burying device according to claim 4 is characterized in that: A plurality of groups of material taking parts (42) are installed at the bottom of the carrier (34). The material taking parts (42) are suction nozzles or cylinder clamps for clamping and placing the iron rings.
6. The automatic iron ring burying device according to claim 1, characterized in that: The product suction group (5) is composed of a pushing cylinder (51), a mounting seat (52), a pushing plate (53) and an air suction nozzle (54); the pushing cylinder (51) is fixedly connected to the surface of the carrier (34), and the mounting seat (52) is installed at the output end of the pushing cylinder (51).
7. The automatic iron ring burying device according to claim 6, characterized in that: A push plate (53) is fixed to the surface of the mounting seat (52) by means of bolts, and an air suction nozzle (54) is fixed to the surface of the push plate (53), and the air suction nozzle (54) is used for sucking out the product.
8. The automatic iron ring burying device according to claim 1, characterized in that: The anti-collision mechanism (6) comprises an anti-collision cylinder (61), a buffer spring (62), an anti-collision block (63) and an anti-collision cushion (64); the anti-collision cylinder (61) is mounted on the surface of the connecting plate (41).
9. The automatic iron ring burying device according to claim 8, characterized in that: An anti-collision block (63) is arranged inside the anti-collision cylinder (61), and an anti-collision cushion (64) is fixed to the bottom end of the anti-collision block (63), a buffer spring (62) is fixed to the top end of the anti-collision block (63), and the top end of the buffer spring (62) is fixedly connected to the surface of the anti-collision cylinder (61).