Filling rope forming device

By designing the cooling components of the fill rope forming device, the filling rope swings by using the cooling cylinder water spray and the guide ring to drive the filling rope to swing, the problem of high temperature after the filling rope forming in the prior art is solved, and more efficient cooling and more stable filling rope finished products are achieved.

CN223045139UActive Publication Date: 2025-07-01YICHANG QIYUAN CABLE MATERIALS CO LTD
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Patent Information

Application Number
CN202422224718.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-11
Publication Date
2025-07-01
Estimated Expiration
2034-09-11

AI Technical Summary

Technical Problem

The existing filling rope forming machine cooling method is not effective enough, resulting in the temperature of the filling rope after forming and the heat dissipation effect is not good.

Method used

A fill rope forming device is designed, including a fill rope cooling pool and a cooling assembly. The cooling assembly drives the fill rope to swing through the cooling cylinder water spray and the fill rope guide ring to ensure that the fill rope is in full contact with the cooling water, and during the cooling process, the fill rope is reciprocatedly stretched to release internal stress.

Benefits of technology

It effectively improves the cooling and cooling efficiency of the fill rope, improves the quality and forming efficiency of the fill rope, and significantly improves the heat dissipation effect of the fill rope.

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Abstract

The utility model discloses a filling rope forming device, and relates to the technical field of filling rope production. The filling rope forming device comprises a base and a filling rope extruder, and a filling rope cooling pool is fixedly connected to the base; the filling rope cooling assembly comprises two fixing supports, a first rotating shaft is arranged above the filling rope cooling pool, a first support is fixedly connected to the surface of the fixing support on the right side, a gear is fixedly connected to the surface of the first rotating shaft, and a filling rope guide ring is fixedly connected to the end, away from the first rotating shaft, of a connecting rod. Water is sprayed to the filling rope through the cooling cylinder, the filling rope is driven by the filling rope guide ring to swing in the filling rope cooling pool, the filling rope can make full contact with cooling water conveniently, the filling rope can be cooled conveniently, meanwhile, the filling rope can be stretched in a reciprocating mode in the process that the filling rope guide ring drives the filling rope to swing, and the cooling effect is improved. Internal stress is released to a certain extent, the quality of the filling rope is improved, the forming efficiency of the filling rope is improved, and the heat dissipation effect of the filling rope is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of filling rope production, and particularly relates to a filling rope forming device. Background Art

[0002] A filling rope is a special rope used for filling pipelines, sealing joints or supporting components. It is usually made of soft and compressible materials and has certain elasticity and plasticity. Filling ropes can be used in various industrial, construction and mechanical applications to meet the needs of sealing, isolation, support or filling voids.

[0003] The cooling method of the existing filling rope forming machine is only to let the filling rope simply pass through the water in the water tank directly. Limited by the volume of the water tank, the contact time between the filling rope and the water is short, resulting in a still high temperature after forming and poor heat dissipation effect. Therefore, the utility model proposes a new solution. Content of the Utility Model

[0004] The purpose of the utility model is to solve at least one of the technical problems existing in the prior art, and to provide a filling rope forming device, which can solve the problem that the cooling method of the existing filling rope forming machine is only to let the filling rope simply pass through the water in the water tank directly. Limited by the volume of the water tank, the contact time between the filling rope and the water is short, resulting in a still high temperature after forming and poor heat dissipation effect.

[0005] To achieve the above purpose, the utility model provides the following technical scheme: A filling rope forming device, including a base and a filling rope extruder, and a filling rope cooling pool is fixedly connected to the base;

[0006] A filling rope cooling component, the filling rope cooling component is arranged inside the filling rope cooling pool. The filling rope cooling component includes two fixed brackets, the fixed brackets are fixedly connected to the filling rope cooling pool, a first rotating shaft is arranged above the filling rope cooling pool, the first rotating shaft is rotationally connected to the two fixed brackets, and the surface of the right fixed bracket is fixedly connected with a first bracket, and the output end of the first bracket is fixedly connected to the first rotating shaft;

[0007] Wherein, a gear is fixedly connected to the surface of the first rotating shaft, a connecting rod is fixedly connected to the surface of the first rotating shaft, and the end of the connecting rod far away from the first rotating shaft is fixedly connected with a filling rope guiding ring.

[0008] Preferably, the number of the first rotating shaft and the gear is two, which are symmetrically arranged on the fixed brackets respectively, and the two gears are meshed with each other;

[0009] Wherein, the number of the connecting rod and the filling rope guiding ring is multiple, which are symmetrically arranged on the surface of the corresponding first rotating shaft respectively.

[0010] Preferably, a water pump is fixedly connected to the surface of the filling rope cooling pool. The input end of the water pump extends into the filling rope cooling pool, and the output end of the water pump is fixedly connected to a cooling water pipe. A plurality of connecting brackets are fixedly connected to the surface of the filling rope cooling pool, and all the plurality of connecting brackets are fixedly connected to the cooling water pipe;

[0011] Among them, a cooling fan is fixedly installed on the surface of the filling rope cooling pool, and the end of the cooling water pipe away from the water pump extends into the filling rope cooling pool.

[0012] Preferably, a connecting plate is fixedly connected to the inner wall of the filling rope cooling pool, a cooling cylinder is fixedly connected to the surface of the connecting plate, the cooling water pipe is fixedly connected to the cooling cylinder, and a plurality of water passing holes are formed in the inner side of the cooling cylinder.

[0013] Preferably, two guiding rollers are rotatably connected inside the filling rope cooling pool, and a fixing plate is fixedly connected inside the filling rope cooling pool.

[0014] Preferably, a second driving motor is fixedly connected to the surface of the filling rope cooling pool. The output end of the second driving motor is fixedly connected to a second rotating shaft, the second rotating shaft is rotatably connected to the filling rope cooling pool, and a spiral blade is fixedly connected to the surface of the second rotating shaft.

[0015] Compared with the prior art, the beneficial effects of the present utility model are:

[0016] 1. For this filling rope forming device, by spraying water on the filling rope through the cooling cylinder and driving the filling rope to swing inside the filling rope cooling pool by the filling rope guiding ring, it is convenient for the filling rope to come into full contact with the cooling water, which is convenient for cooling and temperature reduction of the filling rope. At the same time, during the process of driving the filling rope to swing by the filling rope guiding ring, the filling rope can also be reciprocally stretched, which is convenient for releasing internal stress to a certain extent during the cooling and temperature reduction process of the filling rope, making the filling rope more stable, improving the quality of the filling rope, enhancing the forming efficiency of the filling rope, and improving the heat dissipation effect of the filling rope. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] The following further describes the present utility model in conjunction with the drawings and embodiments:

[0018] Figure 1 It is a schematic structural diagram of a filling rope forming device of the present utility model;

[0019] Figure 2 It is a schematic diagram of the filling rope cooling pool of the present utility model;

[0020] Figure 3 It is a schematic diagram of the cooling water pipe of the present utility model;

[0021] Figure 4 It is a schematic diagram of the cooling cylinder of the present utility model;

[0022] Figure 5 Schematic diagram of the filling rope guiding ring of the present utility model.

[0023] Reference numerals: 1, base; 2, filling rope extruder; 3, filling rope cooling pool; 4, water pump; 5, connecting bracket; 6, cooling water pipe; 7, cooling fan; 8, cooling cylinder; 9, connecting plate; 10, water through hole; 11, guiding roller; 12, fixing bracket; 13, first bracket; 14, first rotating shaft; 15, gear; 16, connecting rod; 17, filling rope guiding ring; 18, fixing plate; 19, second driving motor; 20, second rotating shaft; 21, spiral blade. Specific embodiments

[0024] This part will describe in detail the specific embodiments of the present utility model. The preferred embodiments of the present utility model are shown in the drawings. The function of the drawings is to supplement the description of the text part of the specification, enabling people to intuitively and vividly understand each technical feature and the overall technical solution of the present utility model. However, it should not be construed as a limitation on the protection scope of the present utility model.

[0025] In the description of the present utility model, it should be understood that for the orientation description, such as the orientation or positional relationship indicated by up, down, front, back, left, right, etc. is based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, it should not be construed as a limitation on the present utility model.

[0026] In the description of the present utility model, greater than, less than, exceeding, etc. are understood as not including the number itself, and above, below, within, etc. are understood as including the number itself. If there is a description of first and second, it is only for the purpose of distinguishing technical features and cannot be construed as indicating or implying relative importance or implicitly indicating the quantity of the indicated technical features or the sequence relationship of the indicated technical features.

[0027] In the description of the present utility model, unless otherwise clearly defined, words such as setting, installing, connecting, etc. should be understood in a broad sense. Those skilled in the art can reasonably determine the specific meanings of the above words in the present utility model in combination with the specific content of the technical solution.

[0028] Please refer to Figures 1-5, the present utility model provides a technical solution: a filling rope forming device, including a base 1 and a filling rope extruder 2. A filling rope cooling pool 3 is fixedly connected to the base 1. A filling rope cooling assembly is arranged inside the filling rope cooling pool 3. The filling rope cooling assembly includes two fixed brackets 12, and the fixed brackets 12 are fixedly connected to the filling rope cooling pool 3. A first rotating shaft 14 is arranged above the filling rope cooling pool 3, and the first rotating shaft 14 is rotatably connected to the two fixed brackets 12. The surface of the right fixed bracket 12 is fixedly connected with a first bracket 13, and the output end of the first bracket 13 is fixedly connected to the first rotating shaft 14. A gear 15 is fixedly connected to the surface of the first rotating shaft 14, and a connecting rod 16 is fixedly connected to the surface of the first rotating shaft 14. One end of the connecting rod 16 far from the first rotating shaft 14 is fixedly connected with a filling rope guiding ring 17.

[0029] There are two first rotating shafts 14 and gears 15, which are symmetrically arranged on the fixed brackets 12 respectively. The two gears 15 are meshed with each other. There are multiple connecting rods 16 and filling rope guiding rings 17, which are symmetrically arranged on the surfaces of the corresponding first rotating shafts 14 respectively.

[0030] A water pump 4 is fixedly connected to the surface of the filling rope cooling pool 3. The input end of the water pump 4 extends into the filling rope cooling pool 3. The output end of the water pump 4 is fixedly connected with a cooling water pipe 6. A plurality of connecting brackets 5 are fixedly connected to the surface of the filling rope cooling pool 3, and all the plurality of connecting brackets 5 are fixedly connected with the cooling water pipe 6. A cooling fan 7 is fixedly installed on the surface of the filling rope cooling pool 3. One end of the cooling water pipe 6 far from the water pump 4 extends into the filling rope cooling pool 3. A connecting plate 9 is fixedly connected to the inner wall of the filling rope cooling pool 3, and a cooling cylinder 8 is fixedly connected to the surface of the connecting plate 9. The cooling water pipe 6 is fixedly connected with the cooling cylinder 8, and a plurality of water passing holes 10 are formed inside the cooling cylinder 8.

[0031] Two guiding rollers 11 are rotatably connected inside the filling rope cooling pool 3. A fixing plate 18 is fixedly connected inside the filling rope cooling pool 3. A second driving motor 19 is fixedly connected to the surface of the filling rope cooling pool 3. The output end of the second driving motor 19 is fixedly connected with a second rotating shaft 20, and the second rotating shaft 20 is rotatably connected to the filling rope cooling pool 3. A spiral blade 21 is fixedly connected to the surface of the second rotating shaft 20.

[0032] When using this device, first, extrude and mold the filling rope through the filling rope extruder 2. Since the filling rope has a relatively high temperature during the extrusion and molding process, it is necessary to cool down the filling rope. Start the water pump 4 to introduce the cooling water inside the filling rope cooling pool 3 into the inside of the cooling water pipe 6. The cooling water enters the inside of the cooling cylinder 8 and sprays out from the water passing holes 10. Pass the filling rope through the cooling cylinder 8 to initially cool the filling rope with the cooling water. Then wind the filling rope around the guiding roller 11, and pass the filling rope through the filling rope guiding ring 17 in sequence. At the same time, start the first bracket 13 to drive the first rotating shaft 14 to reciprocate. The first rotating shaft 14 drives the gear 15 to rotate, which is convenient for driving other first rotating shafts 14 to reciprocate. The first rotating shaft 14 drives the connecting rod 16 and the filling rope guiding ring 17 to reciprocate, which is convenient for disturbing the cooling water inside the filling rope cooling pool 3. At the same time, the filling rope guiding ring 17 drives the filling rope to swing, which is convenient for the filling rope to fully contact the cooling water and is convenient for cooling down the filling rope.

[0033] Start the second driving motor 19 to drive the second rotating shaft 20 to rotate. The second rotating shaft 20 drives the spiral blade 21 to rotate, which is convenient for disturbing the cooling water inside the filling rope cooling pool 3, improving the heat exchange efficiency between the cooling water and the filling rope, increasing the contact area and contact time between the cooling water and the surface of the filling rope, making the cooling water flow evenly in the entire cooling system, preventing the occurrence of local overheating. At the same time, cool the cooling water through the cooling water pipe 6, and start the cooling fan 7 to accelerate the air flow speed near the cooling water pipe 6, improving the heat dissipation efficiency and effect of the cooling water pipe 6 on the cooling water.

[0034] Furthermore, spraying water on the filling rope through the cooling cylinder 8 and driving the filling rope to swing inside the filling rope cooling pool 3 by the filling rope guiding ring 17 is convenient for the filling rope to fully contact the cooling water and is convenient for cooling down the filling rope. At the same time, during the process of the filling rope guiding ring 17 driving the filling rope to swing, the filling rope can also be reciprocally stretched, which is convenient for releasing internal stress to a certain extent during the cooling and temperature reduction process of the filling rope, making the filling rope more stable, improving the quality of the filling rope, enhancing the forming efficiency of the filling rope, and improving the heat dissipation effect of the filling rope.

[0035] The use of the cooling water pipe 6 and the cooling fan 7 is convenient for cooling down the cooling water, improving the heat dissipation effect and efficiency of the cooling water, preventing the cooling water temperature from being too high and affecting the cooling effect on the filling rope, enhancing the cooling efficiency, ensuring the cooling effect, and improving the production quality of the filling rope.

[0036] Working principle: When using this device, first, the filling rope is extruded and formed by the filling rope extruder 2. Since the filling rope has a relatively high temperature during the extrusion and forming process, it is necessary to cool down the filling rope. Start the water pump 4 to introduce the cooling water inside the filling rope cooling pool 3 into the inside of the cooling water pipe 6. The cooling water enters the inside of the cooling cylinder 8 and sprays out from the water passing holes 10. Pass the filling rope through the cooling cylinder 8, and initially cool the filling rope with the cooling water. Then wind the filling rope around the guide roller 11, and pass the filling rope through the filling rope guide ring 17 in sequence. At the same time, start the first bracket 13 to drive the first rotating shaft 14 to reciprocate. The first rotating shaft 14 drives the gear 15 to rotate, which is convenient for driving the other first rotating shafts 14 to swing reciprocally. The first rotating shaft 14 drives the connecting rod 16 and the filling rope guide ring 17 to swing reciprocally, which is convenient for disturbing the cooling water inside the filling rope cooling pool 3. At the same time, the filling rope guide ring 17 drives the filling rope to swing, which is convenient for the filling rope to fully contact with the cooling water and is convenient for cooling down the filling rope.

[0037] Start the second driving motor 19 to drive the second rotating shaft 20 to rotate. The second rotating shaft 20 drives the spiral blade 21 to rotate, which is convenient for disturbing the cooling water inside the filling rope cooling pool 3, improving the heat exchange efficiency between the cooling water and the filling rope, increasing the contact area and contact time between the cooling water and the surface of the filling rope, making the cooling water flow evenly in the entire cooling system, preventing the occurrence of local overheating phenomenon. At the same time, cool the cooling water through the cooling water pipe 6, and start the cooling fan 7 to accelerate the air flow speed near the cooling water pipe 6, improving the heat dissipation efficiency and effect of the cooling water pipe 6 on the cooling water.

[0038] The above has described the embodiments of the present invention in detail with reference to the accompanying drawings. However, the present invention is not limited to the above embodiments. Within the knowledge scope of those of ordinary skill in the art in the said technical field, various changes can be made without departing from the purpose of the present invention.

Claims

1. A filling rope forming device, characterized in that: It comprises a base (1) and a filling rope extruder (2), wherein a filling rope cooling pool (3) is fixedly connected to the base (1); A filling rope cooling assembly, the filling rope cooling assembly is arranged inside the filling rope cooling pool (3), the filling rope cooling assembly comprises two fixed brackets (12), the fixed brackets (12) are fixedly connected to the filling rope cooling pool (3), a first rotating shaft (14) is arranged above the filling rope cooling pool (3), the first rotating shaft (14) is rotatably connected to the two fixed brackets (12), a first bracket (13) is fixedly connected to the surface of the right fixed bracket (12), and an output end of the first bracket (13) is fixedly connected to the first rotating shaft (14); A gear (15) is fixedly connected to the surface of the first rotating shaft (14), a connecting rod (16) is fixedly connected to the surface of the first rotating shaft (14), and a filling rope guide ring (17) is fixedly connected to one end of the connecting rod (16) away from the first rotating shaft (14).

2. A filling rope forming device according to claim 1, characterized in that: The first rotating shaft (14) and the gear (15) are two in number and are symmetrically arranged on the fixed bracket (12), and the two gears (15) are meshed with each other; There are multiple connecting rods (16) and filling rope guide rings (17), which are symmetrically arranged on the surfaces of the corresponding first rotating shafts (14).

3. A filling rope forming device according to claim 1, characterized in that: A water pump (4) is fixedly connected to the surface of the filling rope cooling pool (3), the input end of the water pump (4) extends into the interior of the filling rope cooling pool (3), the output end of the water pump (4) is fixedly connected to a cooling water pipe (6), and a plurality of connection brackets (5) are fixedly connected to the surface of the filling rope cooling pool (3), and the plurality of connection brackets (5) are all fixedly connected to the cooling water pipe (6); A cooling fan (7) is fixedly mounted on the surface of the filling rope cooling pool (3), and one end of the cooling water pipe (6) away from the water pump (4) extends to the interior of the filling rope cooling pool (3).

4. A filling rope forming device according to claim 1, characterized in that: The inner wall of the filling rope cooling pool (3) is fixedly connected to a connecting plate (9), the surface of the connecting plate (9) is fixedly connected to a cooling cylinder (8), the cooling water pipe (6) is fixedly connected to the cooling cylinder (8), and a plurality of water holes (10) are provided on the inner side of the cooling cylinder (8).

5. A filling rope forming device according to claim 1, characterized in that: The interior of the filling rope cooling pool (3) is rotatably connected to two guide rollers (11), and the interior of the filling rope cooling pool (3) is fixedly connected to a fixing plate (18).

6. A filling rope forming device according to claim 1, characterized in that: A second drive motor (19) is fixedly connected to the surface of the filling rope cooling pool (3); a second rotating shaft (20) is fixedly connected to the output end of the second drive motor (19); the second rotating shaft (20) is rotationally connected to the filling rope cooling pool (3); and a spiral blade (21) is fixedly connected to the surface of the second rotating shaft (20).