Coiled wire embossing forming mechanism for radiant cooker plate
By designing an automated electric ceramic furnace plate silo embossing forming mechanism, the feeding channel, discharge channel and drive gear system are used to solve the problems of traditional manual operation low efficiency and unstable quality, and efficient and stable disk silo embossing forming is achieved.
Patent Information
- Application Number
- CN202421875300.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-05
- Publication Date
- 2025-07-01
- Estimated Expiration
- 2034-08-05
AI Technical Summary
Traditional electric ceramic furnace plate trays need to be manually operated in embossing operations, resulting in low production efficiency, high labor intensity, and it is difficult to ensure the quality and stability of embossing molding.
An electric ceramic furnace plate tray embossing forming mechanism is designed, including feeding channels, discharge channels and corresponding embossing gears and feeding gears. By driving the motor to drive the gears and transmission gears, the automatic embossing operation of the disk wires during the conveying process is realized.
The automatic embossing operation of the disc wire is realized, which reduces the demand for manual operation, improves production efficiency, and ensures the quality and stability of embossing molding.
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Figure CN223045468U_ABST
Abstract
Description
Technical Field
[0001] This application belongs to the field of wire processing for the hob of an electric ceramic stove. Specifically, it particularly relates to an embossing and forming mechanism for the wire of the hob of an electric ceramic stove. Background Art
[0002] Referring to the patent document with the Chinese patent publication number CN109140538A, it discloses a hob base for an electric ceramic stove, and specifically discloses that it includes a hob base body and a hob is provided on the hob base body. The inner top surface of the hob is provided with an electric heating wire, and the electric heating wire plays the role of heat conduction and heat dissipation. The wire of the hob of the electric ceramic stove described in this application is the electric heating wire.
[0003] Before the electric heating wire is assembled, it needs to be embossed to ensure structural cooperation with the wire wound in a spiral shape in the electric heating furnace, achieve sufficient diffuse reflection, and maximize the utilization rate of thermal energy.
[0004] In the embossing operation of the wire of the traditional hob of an electric ceramic stove, a hand-held tool is usually used for the embossing operation. Limited by the length and quantity of the wire (electric heating wire), using a hand-held tool for the embossing operation not only reduces the production efficiency but also has a relatively high labor intensity. Summary of the Invention
[0005] The purpose of this application is to provide an embossing and forming mechanism for the wire of the hob of an electric ceramic stove, which can realize the embossing operation of the wire during the conveying process, automate this process, and reduce the required number of workers and labor intensity.
[0006] To achieve the above object, this application is implemented through the following technical solutions:
[0007] An embossing and forming mechanism for the wire of the hob of an electric ceramic stove described in this application includes a base plate body. An outlet channel and an inlet channel are opened on the base plate body. At the connection position between the outlet channel and the inlet channel, an embossing wheel placement hole is provided. The embossing wheel placement hole is located on the base plate body. A pair of embossing gears are provided in the embossing wheel placement hole. The two embossing gears are respectively located on both sides of the extension line of the inlet channel. The meshing position of the two embossing gears is located on the extension line of the inlet channel. The outlet channel forms an outlet end at its end, and the inlet channel forms an inlet end at the end where it penetrates into the base plate body. A feeding gear is also provided in the outlet channel. The feeding gear and the embossing gear are both driven by an external driving mechanism.
[0008] As one of the preferred technical solutions of this application, the driving mechanism includes a driving motor. The driving motor is installed on both sides of the base plate body through a motor mounting plate and a support plate. The motor driving shaft of the driving motor is connected to a driving gear. The driving gear is connected to the feeding gear through a shaft body and a bearing structure. The driving motor also drives the embossing gear.
[0009] As one of the preferred technical solutions of the present application, the embossing gear is mounted on the base plate body through a shaft body and bearings, and an embossing transmission gear is also connected at the position where the shaft body of the embossing gear passes through the base plate body. One of the embossing transmission gears meshes with an auxiliary transmission gear on the base plate body, and the auxiliary transmission gear meshes with a driving gear.
[0010] As one of the preferred technical solutions of the present application, the embossing transmission gears are respectively mounted on the left gear plate and the right gear plate at corresponding positions. The adjacent left gear plate and right gear plate are arranged on both sides of the discharge channel and the feeding channel, and are connected and fixed to the base plate body at the bottom through a plate body connecting plate connected to the end.
[0011] As one of the preferred technical solutions of the present application, the feeding gear is located in the feeding wheel placement hole in the base plate body. The feeding wheel placement hole is located on one side of the discharge channel and is communicated with the discharge channel.
[0012] As one of the preferred technical solutions of the present application, arc-shaped guiding ends are provided on both sides of the end of the discharge channel communicating with the embossing wheel placement hole.
[0013] As one of the preferred technical solutions of the present application, the discharge channel and the feeding channel are grooves processed on the base plate body, and a top limiting plate is covered and fixed at the top opening of the discharge channel and the feeding channel.
[0014] As one of the preferred technical solutions of the present application, the base plate body is further provided with a discharging end extending outward at the outlet of the discharge channel. The discharge channel penetrates through the discharging end and forms a discharge port at the end of the discharging end.
[0015] Compared with the prior art, the beneficial effects of the present application are:
[0016] By providing a feeding channel, a discharge channel, and paired embossing gears and feeding gears that cooperate with the feeding channel and the discharge channel, the present application can realize the embossing of the coil of the electro-ceramic stove top, and ensure the quality and stability of the embossing forming, avoiding the disadvantages of manual embossing. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 is a three-dimensional view of the present application Figure 1 .
[0018] Figure 2 is a three-dimensional view of the present application Figure 2 .
[0019] Figure 3 is a top view of the present application.
[0020] Figure 4 is Figure 3 a cross-sectional view at the position and direction shown by A-A in
[0021] Figure 5 It is a structural schematic diagram of the feeding gear, embossing gear, discharge channel and feed channel in this application.
[0022] In the figure: 1. driving motor; 2. motor mounting plate; 3. supporting plate; 4. left gear plate; 5. plate connecting plate; 6. base plate; 7. top limit plate; 8. entrance end; 9. right gear plate; 10. embossing transmission gear; 11. auxiliary transmission gear; 12. driving gear; 13. motor driving shaft; 14. embossing wheel placement hole; 15. embossing gear; 16. discharging end; 17. discharging port; 18. feeding gear; 19. discharging channel; 20. feeding channel; 21. arc guide end; 22. feeding wheel placement hole. DETAILED DESCRIPTION
[0023] The technical solution described in this application is further described below in conjunction with the accompanying drawings and embodiments.
[0024] Example 1
[0025] See also Figures 1 to 5 A wire embossing forming mechanism for an electric ceramic stove plate includes a base plate 6, a feed channel 20 and a discharge channel 19 formed of long strip grooves are processed in the length direction of the middle of the base plate 6, and an embossing wheel placement hole 14 is processed at the connecting position of the feed channel 20 and the discharge channel 19. The embossing wheel placement hole 14 is located on the base plate 6 and is symmetrically arranged relative to the discharge channel 19 and the feed channel 20. An embossing gear 15 is placed in the embossing wheel placement hole 14, and there are two embossing gears 15, which are placed relative to the discharge channel 19 and the feed channel 20 and mesh with each other.
[0026] A feeding wheel placement hole 22 is also processed on the base plate 6 at the discharge channel 19, and a feeding gear 18 is placed in the feed wheel placement hole 22. The width of the discharge channel 19 is greater than the width of the feed channel 20 to meet the front and rear passage and limit requirements of the electric ceramic stove stove plate wire embossing molding.
[0027] The embossing gear 15 and the feeding gear 18 are driven by an external power mechanism, and the power mechanism is a driving motor that is transmission-connected to the embossing gear 15 and the feeding gear 18 .
[0028] Example 2
[0029] Continue to see Figures 1 to 5 , an electric ceramic stove stove plate wire embossing forming mechanism, the embossing gear 15 is connected to the base plate 6 through a shaft and a bearing, and the shaft connected to the embossing gear 15 is connected to the embossing transmission gear 10 at the position extending out of the top of the base plate 6.
[0030] The feeding gear 18 is connected to the base plate body 6 through a shaft body and bearings. A driving gear 12 is connected to the end face of the shaft body to which the feeding gear 18 is connected and extends out of the base plate body 6. The driving gear 12 is meshed and driven with one of the embossing driving gears 10 through an auxiliary transmission gear 11. The auxiliary transmission gear 11 is connected to the base plate body 6 through a shaft body and bearings.
[0031] The driving mechanism includes a driving motor 1. The driving motor 1 is installed on a motor mounting plate 2. Two sides of the motor mounting plate 2 are fixedly connected with support plates 3. The support plates 3 are fixed to two sides of the base plate body 6.
[0032] The structures and connection relationships of the remaining parts are the same as those described in any one of the foregoing embodiments. To avoid cumbersome writing, they will not be elaborated here.
[0033] Embodiment 3
[0034] Continue to refer to Figures 1 to 5 For an electro-ceramic stove burner coil embossing and forming mechanism, left and right gear plates 4 and 9 are provided on the top surface of the base plate body 6 corresponding to the embossing gear 15 and the feeding gear 18. The embossing driving gears 10 are respectively located on the left and right gear plates 4 and 9. The auxiliary transmission gear 11 is located on the left or right gear plate 4 or 9 and is connected to the driving gear 12 at this position. A gap corresponding to the discharge channel 19 and the feeding channel 20 is formed between the left and right gear plates 4 and 9. A top limiting plate 7 is provided above the discharge channel 19 and the feeding channel 20. The top limiting plate 7 is limited to the base plate body 6 by a plate body connecting plate 5 and fastening screws. The left and right gear plates 4 and 9 are fixed to the base plate body 6 through the plate body connecting plate 5.
[0035] The base plate body 6 is provided with a discharge end 16 at the outlet of the feeding channel 20. The discharge end 16 extends away from the base plate body 6. The feeding channel 20 penetrates through the discharge end 16 and forms a discharge port 17 at the end of the discharge end 16. The discharge channel 19 is provided with arc-shaped guiding ends 21 on both sides of the inlet.
[0036] The structures and connection relationships of the remaining parts are the same as those described in any one of the foregoing embodiments. To avoid cumbersome writing, they will not be elaborated here.
[0037] On the basis of the above embodiments, the following paragraphs are used to continue to describe in detail the technical features involved and the functions and roles played by these technical features in the technical solution, so as to help those skilled in the art fully understand the technical solution and reproduce it.
[0038] The electro-ceramic stove burner coil enters the feeding channel 20 through the inlet end 8, and enters between adjacent embossing gears 15 under the limiting action of the feeding channel 20 and the top limiting plate 7.
[0039] The driving motor 1 drives the driving gear 12 through the motor driving shaft 13. The driving gear 12 drives the embossing transmission gear 10 to move through the auxiliary transmission gear 11 meshing with it. The adjacent embossing transmission gears 10 mesh and transmit, thereby driving the embossing gear 15 to move through the connected shaft.
[0040] The embossing gear 15 located in the embossing wheel placement hole 14 is meshed for transmission, and the electric ceramic stove stove plate coil wire passes through the meshed transmission position of the embossing gear 15 to achieve the embossing operation.
[0041] After the embossing operation is completed, the electric ceramic stove plate wire continues to move forward through the embossing wheel placement hole 14 under the drive of the embossing gear 15, and enters the feeding channel 20 under the guidance of the arc-shaped guide end 21.
[0042] The electric ceramic stove plate wire entering the feed channel 20 will continue to move to the position of the feeding gear 18 under the limiting action of the feed channel 20 and the top limiting plate 7. The feeding gear 18 is located in the feeding wheel placement hole 22 connected to the feed channel 20. It can exert a conveying force on the electric ceramic stove plate wire after embossing, helping it to pass through the feed channel 20 and enter the discharge end 16, and be output from the discharge port 17 via the discharge end 16.
[0043] In the present application, the power output by the driving motor 1 is transmitted to the driving gear 12 via the motor driving shaft 13. The meshing transmission between the driving gear 12 and the auxiliary transmission gear 11, and the auxiliary transmission gear 11 and the embossing transmission gear 10 can ensure the stability of the transmission, and can also ensure the stable operation of the embossing gear 15 connected to the embossing transmission gear 10 and the feeding gear 18 connected to the driving gear 12, thereby achieving a stable embossing operation. The top limit plate 7 can achieve the movement stability of the electric ceramic stove plate wire during the conveying and embossing process, so that it is limited in the discharge channel 19 and the feed channel 20, and will not be separated from the above two.
[0044] Finally, although this specification is described according to implementation methods, not every implementation method contains only one independent technical solution. This narrative method of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment can also be appropriately combined to form other implementation methods that can be understood by those skilled in the art.
Claims
1. A wire coiling embossing forming mechanism for an electric ceramic stove plate, comprising a base plate (6), characterized in that: The base plate (6) is provided with a discharge channel (19) and a feed channel (20); an embossing wheel placement hole (14) is provided at the connection position between the discharge channel (19) and the feed channel (20); the embossing wheel placement hole (14) is located on the base plate (6); embossing gears (15) are provided in pairs in the embossing wheel placement hole (14); the two embossing gears (15) are respectively located on both sides of the extension line of the feed channel (20); the meshing position of the two embossing gears (15) is located on the extension line of the feed channel (20); the discharge channel (19) forms a discharge end (16) at the end; the feed channel (20) forms an inlet end (8) at the end penetrating the base plate (6); a feeding gear (18) is also provided in the discharge channel (19); the feeding gear (18) and the embossing gear (15) are both driven by an external driving mechanism.
2. The electric ceramic stove plate wire embossing forming mechanism according to claim 1, characterized in that: The driving mechanism comprises a driving motor (1), the driving motor (1) being mounted on both sides of a base plate (6) via a motor mounting plate (2) and a support plate (3), a motor driving shaft (13) of the driving motor (1) being connected to a driving gear (12), and the driving gear (12) being connected to a feeding gear (18) via a shaft body and a bearing structure; the driving motor (1) also drives an embossing gear (15).
3. The electric ceramic stove plate wire embossing forming mechanism according to claim 2, characterized in that: The embossed gear (15) is mounted on the base plate (6) via a shaft and a bearing, and an embossed transmission gear (10) is also connected to the position where the shaft of the embossed gear (15) passes through the base plate (6), wherein one of the embossed transmission gears (10) meshes with an auxiliary transmission gear (11) on the base plate (6) for transmission, and the auxiliary transmission gear (11) meshes with a driving gear (12) for transmission.
4. The electric ceramic stove plate wire embossing forming mechanism according to claim 3, characterized in that: The embossed transmission gears (10) are respectively mounted on the left gear plate (4) and the right gear plate (9) at corresponding positions. The adjacent left gear plates (4) and the right gear plates (9) are arranged on both sides of the discharge channel (19) and the feed channel (20), and are connected and fixed to the base plate body (6) at the bottom through the plate body connecting plates (5) connected at the ends.
5. The electric ceramic stove plate wire embossing forming mechanism according to claim 4, characterized in that: The feeding gear (18) is located in a feeding wheel placement hole (22) in the base plate (6); the feeding wheel placement hole (22) is located on one side of the discharge channel (19) and is in communication with the discharge channel (19).
6. A wire embossing forming mechanism for an electric ceramic stove pan according to any one of claims 1 to 5, characterized in that: The discharge channel (19) is provided with arc-shaped guide ends (21) on both sides of the end portion communicating with the embossing wheel placement hole (14).
7. The electric ceramic stove plate wire embossing forming mechanism according to claim 6, characterized in that: The discharge channel (19) and the inlet channel (20) are grooves machined on the base plate (6), and a top limit plate (7) is covered and fixed at the top openings of the discharge channel (19) and the inlet channel (20).
8. The electric ceramic stove plate wire embossing forming mechanism according to claim 7, characterized in that: The base plate (6) is also provided with a discharge end (16) extending outward at the outlet of the discharge channel (19); the discharge channel (19) penetrates the discharge end (16) and forms a discharge port (17) at the end of the discharge end (16).
Citation Information
Patent Citations
Cooker disc base of radiant cooker
CN109140538A