Telescopic adjustable yaw bearing horizontal lifting device

By designing a telescopic and adjustable yaw bearing flat lifting device, using the fast telescopic adjustment structure and guide rail, the problems of safe operation and low assembly efficiency of wind turbines in low spaces are solved, and the versatility and efficient assembly of the flat lifting device are achieved.

CN223047062UActive Publication Date: 2025-07-01ДУНФАН ЭЛЕКТРИК ВИНД ПАУЭР КО ЛТД
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Patent Information

Application Number
CN202422259520.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-14
Publication Date
2025-07-01
Estimated Expiration
2034-09-14

AI Technical Summary

Technical Problem

In the prior art, the adjustment of platform device of the wind turbine in low spaces has problems of operational safety and low assembly efficiency, especially in yaw systems of different power levels, the lifting distances of yaw bearings and brake discs are different, resulting in the need of different types of flat lifting devices.

Method used

A telescopic and adjustable yaw bearing flat lifting device is designed. By setting a fast telescopic adjustment structure on the support base, using guide slide rails and spacing adjustment screws, the spacing of the flat lifting device is quickly adjusted, and the unit components of different power levels are adapted.

Benefits of technology

It improves the versatility of the flat hoisting device, enhances operational safety and assembly efficiency, and reduces the labor intensity of the operators.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a yaw bearing horizontal lifting device capable of being adjusted in a telescopic mode. The yaw bearing horizontal lifting device comprises a supporting base, a lifting beam body, a guide sliding rail and a limiting column. The guide sliding rails are fixedly connected with the hanging beam body, the two guide sliding rails are arranged at the two ends of the end face of the same side of the hanging beam body respectively, the two supporting bases are arranged at the two ends of the hanging beam body respectively, the two guide sliding rails are arranged in sliding grooves of the two corresponding supporting bases respectively, and the supporting bases can slide along the axis of the hanging beam body through the guide sliding rails. Limiting holes are formed in the supporting base, and limiting columns are inserted into the limiting holes. According to the horizontal lifting device, the distance between the supporting bases can be safely and rapidly adjusted, and the problem that an existing horizontal lifting device is not matched with assembling and lifting of yaw system components with different power levels is solved.
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Description

Technical Field

[0001] The utility model relates to the technical field of hoisting devices, and particularly relates to a telescopic and adjustable yaw bearing horizontal hoisting device. Background Art

[0002] The yaw system, also known as the wind alignment device, is a part of the nacelle of a wind turbine. Its function is to quickly and smoothly align with the wind direction when the direction of the wind speed vector changes, so that the wind turbine can obtain the maximum wind energy.

[0003] During the assembly and hoisting of wind turbine units in the workshop, the hoisting distances corresponding to the hoisting of yaw bearings and brake discs in yaw systems with different power ratings are different, and different horizontal hoisting devices are required. Therefore, there are problems of operation safety for the staff adjusting the platform device in a low space and low assembly efficiency of the yaw system. Content of the Utility Model

[0004] To solve the above problems, the utility model provides a telescopic and adjustable yaw bearing horizontal hoisting device. The two support bases on both sides of the horizontal hoisting device adopt a quick telescopic adjustment structure. By quickly adjusting the distance between the support bases, it can adapt to the hoisting of yaw bearings with different power ratings, improving the versatility of the horizontal hoisting device in the assembly workshop of wind turbine units.

[0005] The utility model provides a telescopic and adjustable yaw bearing horizontal hoisting device, and the specific technical solution is as follows:

[0006] The device includes support bases, a lifting beam body, guide rails and limit columns; the guide rails are fixedly connected to the lifting beam body. There are two guide rails, which are respectively arranged at both ends of the same-side end face of the lifting beam body. There are two support bases, which are respectively arranged at both ends of the lifting beam body. The two guide rails are respectively placed in the sliding grooves of the corresponding two support bases. The support bases can slide along the axis of the lifting beam body through the guide rails; limit holes are provided on the support bases, and the limit columns are inserted into the limit holes.

[0007] Through the sliding connection between the guide rails and the sliding grooves of the support bases, the two support bases can slide along the rails. By adjusting the distance between the support bases, the distance dimension of the horizontal hoisting device can be adjusted to adapt to the unit components with different power ratings. After the distance adjustment is adapted, the unit components can be stabilized on the horizontal hoisting device through the limit columns to complete the hoisting. After that, the horizontal hoisting device is removed, and the distance between the support bases is adjusted again to adapt to other unit components, and the hoisting adaptation of different unit components can be quickly completed.

[0008] Further, the device further includes a spacing adjustment screw. The rod body of the spacing adjustment screw axially penetrates through the support base along the hanging beam body and extends into the threaded hole of the hanging beam body. An adjustment thread adapted to the threaded hole is provided on the rod body. By rotating the spacing adjustment screw, the spacing between the two support bases can be adjusted.

[0009] By providing the spacing adjustment screw, the screw can be rotated by a power tool, facilitating the rapid adjustment of the spacing.

[0010] Further, one end of the spacing adjustment screw outside the support base is provided with a head, and the size of the head is larger than the aperture of the through hole through which the spacing adjustment screw penetrates the support base.

[0011] Through the setting of the head structure, the existing power tools can be adapted to dock with the head to rotate the spacing adjustment screw. At the same time, by directly pushing the support base with the head, the precise adjustment of the spacing between the support bases can be realized.

[0012] Further, a limit nut and a locking nut are also provided on the rod body of the spacing adjustment screw. The limit nut and the locking nut are arranged between the inner side of the support base and the hanging beam body. The sizes of the limit nut and the locking nut are larger than the aperture of the through hole through which the spacing adjustment screw penetrates the support base.

[0013] Through the limit nut and the locking nut, the rotation of the spacing adjustment screw can be locked, and at the same time, the telescopic progress of the spacing adjustment screw can be limited.

[0014] Further, a fixing plate is also provided in the hanging beam body, and the fixing plate is arranged at the opening of the threaded hole.

[0015] By providing the fixing plate to surround the rod body, the stability of the rod body during rotation adjustment can be ensured.

[0016] Further, the guide rail includes a slide rail and a guide plate. The guide plate is fixedly connected to the end face of the slide rail, and a lifting hole is provided on the guide plate.

[0017] Based on this guide plate structure, the symmetry of the lifting points is realized, making the lifting force stable, ensuring the stability of the lifting process, and at the same time, based on the guide plate, ensuring the stability of the horizontal lifting device during spacing adjustment.

[0018] Further, the support base is integrally of a T-shaped structure, including a sliding part connected to the slide rail and a support part vertically and integrally connected to the sliding part. A guide groove communicating with the chute is provided on the sliding part, and the guide plate is placed in the guide groove.

[0019] The support base is arranged according to the T-shaped structure of the sliding part and the supporting part, so that the sliding part can slide smoothly along the slide rail, and at the same time ensure that the horizontal lifting device can stably support the unit components.

[0020] Furthermore, a limiting block is arranged at the tail end of the sliding part.

[0021] The setting of the limiting block prevents the support base from detaching from the slide rail during the process of spacing adjustment.

[0022] Furthermore, an end face structure perpendicular to the guide groove is arranged at the bottom of the guide plate on the side of the limiting block and the supporting part of the support base where it is located.

[0023] Based on this end face structure at the bottom of the guide plate, it is ensured that the support base can be stably restricted when quickly expanding the adjustment spacing.

[0024] Furthermore, two symmetrical limiting holes are arranged on the supporting part, and two limiting posts are correspondingly arranged.

[0025] The limiting posts are symmetrically inserted on the supporting part, ensuring the stability of the unit components on the horizontal lifting device.

[0026] The beneficial effects of the present utility model are as follows:

[0027] For the horizontal lifting device provided by the present utility model, the support bases on both sides realize sliding along the lifting beam body through the chute and the slide rail. At the same time, a rapid telescopic adjustment structure between the support base and the lifting beam body is constituted by the spacing adjustment screw rod, so that the spacing of the supporting part of the horizontal lifting device can be adjusted quickly and flexibly, adapting to the yaw bearings and brake discs in yaw systems with different power ratings, improving the versatility of lifting use, ensuring the safety and speed of lifting adjustment operations, greatly reducing the labor intensity of operators in low spaces, and improving the assembly efficiency of the yaw system. Description of the Drawings

[0028] Figure 1 is the overall structural schematic diagram of the device of the present utility model.

[0029] Figure 2 is the partial sectional structural schematic diagram of the device of the present utility model.

[0030] Figure 3 is the structural schematic diagram of the lifting beam body and the guide slide rail of the present utility model.

[0031] Figure 4 is the structural schematic diagram of the support base of the present utility model.

[0032] Figure 5 is the structural schematic diagram of the connection between the support base and the guide slide rail of the present utility model.

[0033] Description of reference numerals: 1 - support base, 2 - limit block, 3 - spacing adjustment screw, 4 - fixing plate, 5 - limit nut, 6 - locking nut, 7 - hanging beam body, 8 - limit column, 9 - guiding slide rail, 10 - chute, 11 - guiding groove, 12 - slide rail, 13 - guiding plate, 14 - sliding part, 15 - supporting part. Detailed implementation mode

[0034] The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Usually, the components of the embodiments of the present invention described and shown in the accompanying drawings here can be arranged and designed in various different configurations. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts fall within the protection scope of the present invention.

[0035] In the description of the embodiments of the present invention, it should be noted that the orientation or positional relationship indicated is based on the orientation or positional relationship shown in the accompanying drawings, or the orientation or positional relationship when the product of the present invention is normally placed, or the orientation or positional relationship commonly understood by those skilled in the art, or the orientation or positional relationship when the product of the present invention is normally placed. It is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the present invention. In addition, the terms "first" and "second" are only used for distinguishing descriptions and cannot be understood as indicating or implying relative importance.

[0036] In the description of the embodiments of the present invention, it should also be noted that unless otherwise clearly specified and limited, the terms "set" and "connect" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a direct connection or an indirect connection through an intermediate medium. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific situations.

[0037] Embodiment 1

[0038] Embodiment 1 of the present invention discloses a telescopic and adjustable yaw bearing horizontal lifting device, as Figure 1 shown, and the specific structure is as follows:

[0039] The device includes a support base 1, a hanging beam body 7, a guiding slide rail 9 and a limit column 8;

[0040] The guiding slide rail 9 is fixedly connected to the hanging beam body 7;

[0041] Specifically, in this embodiment, there are two guiding slide rails 9, which are respectively arranged at both ends of the same-side end face of the hanging beam body 7;

[0042] There are also two support bases 1, which are respectively arranged at both ends of the hanging beam body 7. The two guiding slide rails 9 are respectively placed in the sliding grooves 10 of the corresponding two support bases 1;

[0043] As Figure 5 shown, the support base 1 can slide along the axis of the hanging beam body 7 through the guiding slide rail 9;

[0044] A limiting hole is provided on the support base 1, and the limiting post 8 is inserted into the limiting hole.

[0045] As a preferred embodiment, as Figure 3 shown, the guiding slide rail 9 includes a slide rail 12 and a guiding plate 13. The guiding plate 13 is fixedly connected to the end face of the slide rail 12, and a hoisting hole is provided on the guiding plate 13;

[0046] Specifically, the slide rail 12 is a flat plate structure, and the width of its plate surface is greater than the width of the contact end face between the hanging beam body 7 and it. That is, both ends of the contact end face of the slide rail 12 protrude relative to the hanging beam body 7 to form a track for the sliding groove 10 to slide.

[0047] As a preferred embodiment, as Figure 4 shown, the support base 1 is integrally of a T-shaped structure, including a sliding part 14 connected to the slide rail 12 and a support part 15 vertically and integrally connected to the sliding part 14. A guiding groove 11 communicating with the sliding groove 10 is provided on the sliding part 14, and the guiding plate 13 is placed in the guiding groove 11;

[0048] Specifically, the sliding groove 10 and the guiding groove 11 form a cross-shaped groove structure. The guiding groove 11 longitudinally penetrates the sliding part 14, and the bottom groove width of the guiding groove 11 is greater than the width of the contact surface between the hanging beam body 7 and the slide rail 12, adapting to the hanging beam body 7 so that the support base 1 can slide along the axis of the hanging beam body 7.

[0049] Embodiment 2

[0050] Embodiment 2 of the present utility model discloses a telescopic and adjustable yaw bearing horizontal lifting device. As Figure 1 shown, the specific structure is as follows:

[0051] The device includes a support base 1, a hanging beam body 7, a guiding slide rail 9 and a limiting post 8;

[0052] The guiding slide rail 9 is fixedly connected to the hanging beam body 7;

[0053] Specifically, in this embodiment, two guide rails 9 are provided, which are respectively arranged at two ends of the same side end surface of the hanging beam body 7;

[0054] The support base 1 is also provided with two, which are respectively arranged at the two ends of the hanging beam body 7, and the two guide rails 9 are respectively placed in the slide grooves 10 of the corresponding two support bases 1;

[0055] like Figure 5 As shown, the support base 1 can slide along the axis of the suspension beam body 7 through the guide rail 9;

[0056] Combination Figure 4 As shown, the support base 1 is provided with a limiting hole, and the limiting column 8 is inserted into the limiting hole.

[0057] As a preferred embodiment, Figure 2 As shown, the support portion 15 is provided with two symmetrical limiting holes, and two limiting columns 8 are correspondingly provided.

[0058] The limiting column 8 can be used to limit and stabilize the object to be hoisted, thereby preventing the object from escaping from the horizontal hoisting device during hoisting.

[0059] As a preferred embodiment, Figure 3 As shown, the guide rail 9 includes a rail 12 and a guide plate 13, the guide plate 13 is fixedly connected to the end surface of the rail 12, and a hoisting hole is provided on the guide plate 13;

[0060] Specifically, the slide rail 12 is a flat plate structure, and its plate width is greater than the width of the hanging beam body 7 and its contact end surface, that is, the two ends of the slide rail 12 relative to the contact end surface of the hanging beam body 7 protrude to form a track for the slide groove 10 to slide.

[0061] As a preferred embodiment, Figure 4 As shown, the support base 1 is a T-shaped structure as a whole, including a sliding portion 14 connected to the slide rail 12 and a supporting portion 15 vertically connected to the sliding portion 14, the sliding portion 14 is provided with a guide groove 11 connected to the slide groove 10, and the guide plate 13 is placed in the guide groove 11;

[0062] Specifically, the slide groove 10 and the guide groove 11 form a cross-shaped groove structure, the guide groove 11 longitudinally penetrates the sliding part 14, the bottom groove width of the guide groove 11 is larger than the width of the contact surface of the hanging beam body 7 and the slide rail 12, and is adapted to the hanging beam body 7 so that the support base 1 can slide along the axis of the hanging beam body 7.

[0063] As a preferred embodiment, Figure 2As shown, the device further includes a spacing adjustment screw 3. The rod body of the spacing adjustment screw 3 passes through the support base 1 along the axial direction of the hanging beam body 7. After the rod body passes through the support base 1, it extends into the threaded hole of the hanging beam body 7. The rod body is provided with adjustment threads adapted to the threaded hole.

[0064] One end of the spacing adjustment screw 3 outside the support base 1 is provided with a head, and the size of the head is larger than the aperture of the through hole through which the spacing adjustment screw 3 passes through the support base 1.

[0065] Specifically, the head can adopt an internal angle bolt head or an external angle bolt head, which can be set according to actual conditions and will not be specifically limited here.

[0066] Rotate the rod body to further extend the spacing adjustment screw 3 into the hanging beam body 7, and push the support base 1 through the head, then the spacing between the two support bases 1 can be adjusted.

[0067] As a preferred embodiment, in combination with Figure 2 As shown in the partial enlarged view, a limit nut 5 and a locking nut 6 are further provided on the rod body of the spacing adjustment screw 3. The limit nut 5 and the locking nut 6 are sequentially arranged between the inner side of the support base 1 and the hanging beam body 7. The sizes of the limit nut 5 and the locking nut 6 are larger than the aperture of the through hole through which the spacing adjustment screw 3 passes through the support base 1.

[0068] Rotate the screw to make the head of the screw close to the outside of the support base 1, and at the same time adjust the limit nut 5 and the locking nut 6 to the inner side of the support base 1, so that the screw cannot be rotated through the head, that is, the screw is locked.

[0069] Adjust the limit nut 5 and the locking nut 6 to the rod body between the support base 1 and the hanging beam body 7, then the rod body can be rotated through the head of the screw, and at the same time, the rotation progress can be restricted based on the position of the limit nut 5, that is, the adjustable spacing can be restricted.

[0070] As a preferred embodiment, a fixing plate 4 is further provided in the hanging beam body 7, and the fixing plate 4 is arranged at the opening of the threaded hole.

[0071] The stability of the rod body can be ensured during the rotation of the screw through the fixing plate 4.

[0072] As a preferred embodiment, in combination with Figure 5 As shown, a limit block 2 is provided at the tail end of the sliding part 14.

[0073] Specifically, the limit block 2 can be fixed to the end of the sliding part 14 of the support base 1 by bolts. The limit block 2 covers the end of the guide groove 11. When the adjustment distance is enlarged, the limit of the support base 1 is realized through the limit block 2 and the guide plate 13, preventing the support base 1 from detaching from the guide rail 9.

[0074] The limit block 2 can also be integrally formed with the end of the sliding part 14, that is, the sliding part 14 forms a closed structure at the end of the guide groove 11, and the closed part is used as the limit block 2.

[0075] As a preferred embodiment, the guide plate 13 is provided with an end face structure perpendicular to the guide groove 11 at the bottom on the side of the support part 15 of the limit block 2 and the corresponding support base 1.

[0076] Based on the end face structure perpendicular to the guide groove 11, the end faces of the guide plate 13 and the limit block 2 can be flush when they are in contact, ensuring the stability of the limit block during the adjustment of the enlarged distance.

[0077] Based on the device structure described in Embodiment 2, taking the hoisting of the yaw bearing and the brake disc in a wind turbine as an example, the specific hoisting operation process is as follows:

[0078] Use wooden blocks to support below the installation position of the yaw system according to the assembly sequence, and place the yaw bearing and the brake disc; then use a power tool to rotate the head of the distance adjustment screw 3 according to the size of the yaw bearing, thereby driving the screw to rotate and adjust the distance between the two support bases 1 to adapt to the hoisting support position of the yaw bearing; adjust to a suitable distance position so that the hoisting support surface of the yaw shaft is in contact with the upper end surface of the support base 1 of the flat hoisting device, and insert the limit post 8 into the corresponding limit hole of the support base 1 to prevent the yaw bearing from sliding and falling; then hoist the yaw bearing and complete the assembly with the unit;

[0079] Then appropriately lower the height of the flat hoisting device, use a power tool to rotate the distance adjustment screw 3, reduce the distance between the two support bases 1, and make the whole flat hoisting device fall from the inner hole of the brake disc to the ground; then use a power tool to rotate the distance adjustment screw 3, increase the distance between the support bases 1 to adapt to the hoisting support position of the brake disc, adjust to a suitable distance position so that the hoisting support surface of the brake disc is in contact with the upper end surface of the support base 1, insert the limit post 8 into the corresponding limit hole of the support base 1 to prevent the brake disc from sliding and falling, and hoist the brake disc and complete the assembly with the unit;

[0080] Finally, the flat hoisting device falls to the ground, use a power tool to rotate the distance adjustment screw 3, reduce the distance between the two support bases 1, and complete the sequential hoisting process of the yaw bearing and the brake disc.

[0081] The above are only embodiments of the present utility model, and do not thereby limit the patent scope of the present utility model. Any equivalent structure or equivalent process transformation made by using the content of the specification and drawings of the present utility model, or directly or indirectly applied in other related technical fields, shall similarly be included within the patent protection scope of the present utility model.

Claims

1. A telescopically adjustable yaw bearing horizontal hanging device, characterized in that: The device includes a supporting base, a hanging beam body, a guide slide rail and a limit column; the guide slide rail is fixedly connected to the hanging beam body, and two guide slide rails are provided, which are respectively arranged at the two ends of the same side end surface of the hanging beam body, and the supporting base is provided with two guide slide rails, which are respectively arranged at the two ends of the hanging beam body. The two guide slide rails are respectively placed in the corresponding slide grooves of the two supporting bases, and the supporting base can slide along the axis of the hanging beam body through the guide slide rail; the supporting base is provided with a limit hole, and the limit column is inserted into the limit hole.

2. The telescopically adjustable yaw bearing horizontal hanging device according to claim 1, characterized in that: The device also includes a spacing adjustment screw, the rod body of the spacing adjustment screw passes through the support base along the axial direction of the suspension beam body and extends into the threaded hole of the suspension beam body. The rod body is provided with an adjustment thread that matches the threaded hole. The spacing between the two support bases is adjusted by rotating the spacing adjustment screw.

3. The telescopically adjustable yaw bearing horizontal hanging device according to claim 2, characterized in that: The spacing adjustment screw rod is provided with a head at one end outside the support base, and the size of the head portion is larger than the aperture of the through hole through which the spacing adjustment screw rod passes through the support base.

4. The telescopically adjustable yaw bearing horizontal hanging device according to claim 3 is characterized in that: A limiting nut and a locking nut are also provided on the rod body of the spacing adjustment screw. The limiting nut and the locking nut are arranged between the inner side of the support base and the suspension beam body. The size of the limiting nut and the locking nut is larger than the aperture of the through hole through which the spacing adjustment screw passes through the support base.

5. The telescopically adjustable yaw bearing horizontal hanging device according to claim 2, characterized in that: A fixing plate is also provided in the hanging beam body, and the fixing plate is arranged at the opening of the threaded hole.

6. The telescopically adjustable yaw bearing horizontal hanging device according to any one of claims 1 to 5, characterized in that: The guide rail comprises a rail and a guide plate. The guide plate is fixedly connected to the end surface of the rail, and a hoisting hole is provided on the guide plate.

7. The telescopically adjustable yaw bearing horizontal hanging device according to claim 6, characterized in that: The support base is a T-shaped structure as a whole, including a sliding part connected to the slide rail and a supporting part vertically and integrally connected to the sliding part. The sliding part is provided with a guide groove connected to the slide groove, and the guide plate is placed in the guide groove.

8. The telescopically adjustable yaw bearing horizontal hanging device according to claim 7, characterized in that: A limiting block is arranged at the tail end of the sliding part.

9. The telescopically adjustable yaw bearing horizontal hanging device according to claim 8, characterized in that: The bottom of the guide plate on one side of the support portion of the support base opposite to the limiting block is provided with an end surface structure perpendicular to the guide groove.

10. The telescopically adjustable yaw bearing horizontal hanging device according to claim 7, characterized in that: The support portion is provided with two symmetrical limiting holes, and two limiting columns are correspondingly provided.