Cutting and waist cutting all-in-one machine

Through the design of the cutting and waist cutting machine, the transmission gear and rack rail meshing to achieve automatic cutting of the outer glass inner liner, solving the problem of low manual operation efficiency and improving the production efficiency and automation level.

CN223047418UActive Publication Date: 2025-07-01CHONGQING TIANJIA COMMODITY IND
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Patent Information

Application Number
CN202421759209.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-24
Publication Date
2025-07-01
Estimated Expiration
2034-07-24

AI Technical Summary

Technical Problem

In the prior art, the separation operation of the outer glass inner liner requires manual rotation, resulting in troublesome operation, inefficient efficiency and increased labor intensity for workers.

Method used

A cutting and waist cutting machine is designed, which uses the meshing of the transmission gear and the rack rail to rotate the outer glass inner liner while moving on the conveying chain, and automatically cut through the row-shaped fire spitting port.

Benefits of technology

Automatic cutting of the outer glass inner liner is realized, reducing the labor intensity of workers, improving production efficiency and batch operation capabilities.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides an opening and waist cutting all-in-one machine which comprises a machining table, chain wheels are rotationally installed at the two ends of the machining table respectively, a motor is installed on the machining table, and a rack rail is installed at the top of the machining table. The conveying chain is composed of a plurality of chain blocks rotationally connected end to end, the conveying chain annularly surrounds the outer sides of the two chain wheels, rotating columns are rotationally installed on the chain blocks, a large rolling disc and a small rolling disc are installed at the two ends of each rotating column, the rotating columns can be in transmission engagement with the chain wheels, transmission gears are installed on the rotating columns, and the transmission gears can be in transmission engagement with the rack rails; the flaming table is installed at the top of the machining table and externally connected with gas equipment, and row-shaped flaming openings are formed in the top of the flaming table. By means of connection and meshing of a transmission gear and a rack track, a rotating column located above the machining table can rotate while moving, then the placed outer-layer glass inner container can roll while moving, the outer-layer glass inner container can roll to pass through the position above the path of a row-shaped fire spraying opening, and therefore the outer-layer glass inner container can be placed on the outer-layer glass inner container. The side wall of the inner container can be evenly heated and finally disconnected.
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Description

Technical Field

[0001] The utility model relates to the technical field of processing of thermos bottle liners, and particularly relates to an integrated machine for cutting openings and waists. Background Art

[0002] A thermos bottle liner usually consists of two layers of glass, inner and outer. A vacuum is drawn between the two layers of glass to achieve the function of heat insulation and heat preservation. In order to be able to install the inner layer of glass into the outer layer of glass, it is necessary to first disconnect and separate the tail part of the outer layer of glass, and then re-fuse the disconnected part of the outer layer of glass after installing the inner layer of glass into the outer layer of glass.

[0003] Currently, when separating the tail part of the outer layer of glass, usually the outer layer of glass is placed on the operating table with the tail part of the outer layer of glass facing the flamethrower, and then the worker manually rotates the outer layer of glass to make the flamethrower cut around the outer layer of glass. This method requires workers to operate one by one, which is troublesome and inefficient, resulting in a low output of products, and also increasing the labor intensity of workers. Content of the Utility Model

[0004] In view of the deficiencies of the prior art, the present utility model provides an integrated machine for cutting openings and waists to solve the above problems.

[0005] The purpose of the present utility model is achieved through the following technical solutions:

[0006] The integrated machine for cutting openings and waists provided by the present utility model includes:

[0007] A processing table, at both ends of which are respectively rotatably installed sprockets, and a motor is installed on the processing table and is in transmission connection with one of the sprockets. A rack track with both ends respectively facing the two sprockets is installed on the top of the processing table;

[0008] A transmission chain, which is composed of a plurality of chain blocks rotatably connected end to end. The transmission chain is annularly wound around the outside of the two sprockets, so that each chain block can pass through the upper and lower sides of the processing table. A rotating column parallel to the axis of the sprocket is rotatably installed on each chain block. Both ends of the rotating column penetrate through both sides of the chain block and are respectively installed with a large roller and a small roller, and each rotating column can be in transmission engagement with the sprocket. A transmission gear is installed on the rotating column. The chain block located on the upper side of the processing table can be located above the rack track, so that the transmission gear on this chain block can be in transmission engagement with the rack track;

[0009] A flame spraying table, which is installed on the top of the processing table and is located outside each small roller. The flame spraying table is externally connected to a gas equipment and its top is provided with a row-shaped flame spraying port parallel to the rack track.

[0010] Further, the rotating column is rotatably installed in the middle of the chain block, and a transmission groove for the rotating column to pass through is opened in the middle of the chain block. The transmission gear is installed on the rotating column located in the transmission groove.

[0011] Further, the sprocket wheel is composed of two disk wheels arranged side by side, and the two disk wheels are respectively meshed with the two ends of each rotating column passing through the chain block.

[0012] Further, track bars are respectively arranged on both sides of the rack track, and rollers are arranged on both sides of each chain block. When the chain block is located above the rack track, the rollers will abut against the top of the track bars.

[0013] Further, a flame spraying platform is also arranged on the top of the processing table outside each large rolling disk.

[0014] Further, a support frame is installed on the top of the processing table, and a plurality of suspension ropes are arranged at intervals on the top of the support frame. Each suspension rope is directly above the trajectory of each chain block. A hitting block is arranged at the bottom end of the suspension rope, and an elastic layer is covered on the outer side of the hitting block.

[0015] As can be seen from the above technical solutions, the incision and waist cutting integrated machine provided by the present utility model:

[0016] By using the connection and meshing of the transmission gear and the rack track, the rotating column located above the processing table can rotate while moving, so that the placed outer glass inner liner can roll while moving. Thus, the outer glass inner liner can roll above the path of the row-shaped flame spraying ports, and the side wall of the inner liner can be uniformly heated and finally disconnected. The automation degree is high, the labor intensity of workers can be greatly reduced, and large-batch operation can be carried out with high production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] In order to more clearly illustrate the specific embodiments of the present utility model, the drawings required for use in the specific embodiments will be briefly introduced below. In all the drawings, the components or parts do not necessarily draw according to the actual ratio.

[0018] Figure 1 is the three-dimensional structure schematic diagram of the incision and waist cutting integrated machine of the present utility model;

[0019] Figure 2 is Figure 1 the partial enlarged view of A in

[0020] Figure 3 is the top view structure schematic diagram of the incision and waist cutting integrated machine of the present utility model;

[0021] Figure 4 is the sectional view of the front view structure schematic diagram of the incision and waist cutting integrated machine of the present utility model;

[0022] Figure 5 is Figure 4 the partial enlarged view of B in

[0023] Reference numerals:

[0024] Processing table 1, sprocket 11, motor 12, rack track 13, track bar 131, support frame 14, lifting rope 141, hitting block 142;

[0025] Conveyor chain 2, chain block 21, transmission groove 211, roller 212, rotating column 22, large disk 221, small disk 222, transmission gear 223;

[0026] Flame spraying table 3, row-shaped flame spraying port 31. Detailed implementation manners

[0027] In order to make the above objects, features and advantages of the present utility model more obvious and understandable, the following detailed description of the specific implementation manners of the present utility model will be given with reference to the accompanying drawings. Many specific details are set forth in the following description in order to fully understand the present utility model. However, the present utility model can be implemented in many other ways different from those described herein, and those skilled in the art can make similar improvements without departing from the connotation of the present utility model. Therefore, the present utility model is not limited by the specific implementations disclosed below.

[0028] It should be noted that when an element is referred to as being "fixed to" another element, it can be directly on the other element or there can also be an intermediate element. When an element is considered to be "connected" to another element, it can be directly connected to the other element or there may be an intermediate element at the same time. The terms "vertical", "horizontal", "left", "right" and similar expressions used herein are only for the purpose of illustration and do not represent the only implementation manners.

[0029] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by those skilled in the technical field to which the present utility model belongs. The terms used in the description of the present utility model herein are only for the purpose of describing specific implementation manners and are not intended to limit the present utility model.

[0030] As Figures 1-5 shown, the cut-opening and waist-cutting integrated machine provided in this implementation manner includes a processing table 1, a conveyor chain 2 and a flame spraying table 3.

[0031] First of all, it should be noted that currently, the conventional inner liner of a thermos flask is usually a cylindrical bottle body, and the head end of the inner liner has a thin cylindrical bottle mouth.

[0032] Please refer to Figure 1 and Figure 4, sprockets 11 are rotatably installed at both ends of the processing table 1, and a motor 12 is installed on the processing table 1 and is drivingly connected to one of the sprockets 11. The motor 12 is fixedly installed on the processing table 1, and its output shaft end is drivingly connected to the rotating shaft of the sprocket 11. A rack track 13 with both ends facing the two sprockets 11 respectively is installed on the top of the processing table 1.

[0033] Please refer to Figures 1-5 , the conveyor chain 2 is composed of a plurality of chain blocks 21 that are rotatably connected end to end. The conveyor chain 2 is annularly wound around the outside of the two sprockets 11 so that each chain block 21 can pass through the upper and lower sides of the processing table 1. A rotating column 22 parallel to the axis of the sprocket 11 is rotatably installed on each chain block 21. Both ends of the rotating column 22 penetrate through both sides of the chain block 21 and are respectively installed with a large roller 221 and a small roller 222. As Figure 1 shown, the outer glass liner of the thermos bottle can be placed between the top sides of the small rollers 222 of two adjacent chain blocks 21 with its bottle mouth located between the top sides of the large rollers 221 of two adjacent chain blocks 21, thereby realizing the placement of the liner. And each rotating column 22 can be drivingly meshed with the sprocket 11. When the sprocket 11 rotates, it can move each rotating column 22, thereby driving the cyclic rotation of the entire conveyor chain 2. A transmission gear 223 is installed on the rotating column 22. The chain block 21 located on the upper side of the processing table 1 can be located above the rack track 13 so that the transmission gear 223 on this chain block 21 can be drivingly meshed with the rack track 13. And as the chain block 21 moves, it will drive the rotating column 22 to rotate through the transmission gear 223, thereby driving the large roller 221 and the small roller 222 to rotate to drive the outer glass liner thereon to rotate.

[0034] Preferably, the rotating column 22 is rotatably installed in the middle of the chain block 21, and a transmission groove 211 for the rotating column 22 to pass through is opened in the middle of the chain block 21. The transmission gear 223 is installed on the rotating column 22 located in the transmission groove 211 to improve the meshing stability between the transmission gear 223 and the rack track 13 and prevent the chain block 21 from tilting.

[0035] Furthermore, the sprocket 11 is composed of two disk wheels arranged side by side. The two disk wheels are respectively meshed with both ends of each rotating column 22 passing through the chain block 21, which is beneficial to improving the transmission stability of the conveyor chain 2 on the sprocket 11.

[0036] Please refer to Figures 1-3 , the flame spraying platform 3 is installed on the top of the processing table 1 and is located outside each small roller 222. The flame spraying platform 3 is externally connected to a gas device and a row-shaped flame spraying port 31 parallel to the rack track 13 is opened on its top. The flame sprays out from the row-shaped flame spraying port 31 to form a linear and narrow flame path. When the outer glass liner is rolled and conveyed to the path above the row-shaped flame spraying port 31 by the conveyor chain 2, the tail side wall of the outer glass liner will be continuously burned by the narrow flame so that its tail can be easily separated.

[0037] As shown Figure 3 in the figure, a flame spraying platform 3 is also arranged on the top of the processing table 1 outside each large roller 221. Similarly, the flame spraying platform 3 is externally connected to a gas device, and a row-shaped flame spraying port 31 parallel to the rack track 13 is opened at its top. When the outer glass liner is conveyed by the conveyor chain 2 and rolls to the path above the row-shaped flame spraying port 31, the side wall of the bottle mouth at the head end of the outer glass liner will be continuously burned by the narrow flame until the redundant part of its bottle mouth is disconnected and separated, which is beneficial to uniformly trimming the bottle mouth of the outer glass liner.

[0038] During specific use, start the motor 12, drive the conveyor chain 2 to perform a conveying movement through the sprocket 11, place the outer glass liner to be divided between the top sides of the small rollers 222 of two adjacent chain blocks 21 and make its bottle mouth located between the top sides of the large rollers 221 of two adjacent chain blocks 21. When the chain block 21 passes through the rack track 13, it will drive the transmission gear 223 to rotate, and then drive the large roller 221 and the small roller 222 to rotate through the rotating column 22, so as to drive the liner to roll while conveying it. When the liner passes above the row-shaped flame spraying port 31, the rolling liner will be continuously burned by the narrow flame, so as to realize the separation of the tail part of the liner, which is convenient for subsequent processing. The utility model utilizes the connection and meshing of the transmission gear 223 and the rack track 13, so that the rotating column 22 above the processing table 1 can rotate while moving, and then the placed outer glass liner can move and roll at the same time, so that the outer glass liner can roll through the path above the row-shaped flame spraying port 31, and the side wall of the liner can be evenly heated and finally disconnected. The automation degree is high, which can greatly reduce the labor intensity of workers, and can operate in large batches with high production efficiency.

[0039] As shown Figure 2 and Figure 5 in the figure, preferably, track bars 131 are respectively arranged on both sides of the rack track 13, and rollers 212 are arranged on both sides of each chain block 21. When the chain block 21 is located above the rack track 13, the rollers 212 will abut against the top of the track bars 131, so that the chain block 21 can move smoothly, keep stable during the conveying of the outer glass liner, prevent the liner from slipping due to tremor, and ensure that the side wall of the liner is evenly burned by the flame.

[0040] As shown Figures 1-5As shown, in one embodiment, a support frame 14 is installed on the top of the processing table 1. A plurality of suspension ropes 141 are arranged at intervals on the top of the support frame 14. Each suspension rope 141 is directly above the trajectory of each chain block 21. A hitting block 142 is provided at the bottom end of the suspension rope 141. An elastic layer is covered on the outer side of the hitting block 142. The elastic layer can be made of elastic rubber to prevent the inner tank from being damaged. When the outer glass inner tank passes through the suspension rope 141, the hitting block 142 will sweep past above the inner tank in a sticking manner, thereby applying a slight touch to the inner tank. This can not only correct the placement position of the inner tank, but also generate a certain vibration to the inner tank after it is sprayed and burned, facilitating the separation and falling off of the tail part of the inner tank.

[0041] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it; although the present invention has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that: they can still modify the technical solutions recorded in the foregoing embodiments, or perform equivalent replacements on some or all of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the scope of the technical solutions of the various embodiments of the present invention, and they should all be covered by the scope of the claims and the description of the present invention.

Claims

1. Cutting and waist cutting integrated machine, characterized in that: include: A processing table, with sprockets rotatably mounted at both ends thereof, and a motor drivingly connected to one of the sprockets is mounted on the processing table, and a rack track with two ends facing the two sprockets is mounted on the top of the processing table; A transmission chain, which is composed of a plurality of chain blocks connected end to end in rotation. The transmission chain is annularly wrapped around the outside of the two sprocket wheels so that each of the chain blocks can pass through the upper and lower sides of the processing table. A rotating column parallel to the sprocket axis is rotatably installed on each of the chain blocks. Both ends of the rotating column pass through both sides of the chain block and are respectively installed with a large roller and a small roller, and each of the rotating columns can be driven and meshed with the sprocket wheel. A transmission gear is installed on the rotating column. The chain block located on the upper side of the processing table can be located above the rack track so that the transmission gear on the chain block can be driven and meshed with the rack track; The flame spraying platform is installed on the top of the processing platform and is located outside each small roller. The flame spraying platform is externally connected to a gas device and has row-shaped flame spraying ports parallel to the rack track on the top.

2. The cutting and waist cutting integrated machine according to claim 1, characterized in that: The rotating column is rotatably mounted on the middle part of the chain block, and a transmission groove for the rotating column to pass through is opened in the middle part of the chain block, and the transmission gear is mounted on the rotating column located in the transmission groove.

3. The cutting and waist cutting integrated machine according to claim 1, characterized in that: The sprocket wheel is composed of two wheel discs arranged side by side, and the two wheel discs are respectively meshed with the two ends of each rotating column passing through the chain block.

4. The cutting and waist cutting integrated machine according to claim 1, characterized in that: Track bars are respectively arranged on both sides of the rack track, and rollers are arranged on both sides of each chain block. When the chain block is located above the rack track, the rollers will abut against the top of the track bars.

5. The cutting and waist cutting integrated machine according to claim 1, characterized in that: A flame spraying platform is also arranged on the top of the processing table and outside each large roller.

6. The cutting and waist cutting integrated machine according to claim 1, characterized in that: A support frame is installed on the top of the processing table, and a plurality of suspension ropes are arranged at intervals on the top of the support frame. Each of the suspension ropes is directly above the track of each chain block. A beat block is arranged at the bottom end of the suspension rope, and the outer side of the beat block is covered with an elastic layer.