Diesel generating set base convenient to overhaul

By designing a diesel generator set base containing locking components and auxiliary installation fixing components, the problem of difficult disassembly and replacement of the generator body in the prior art is solved, and the rapid disassembly and replacement of the diesel generator set is achieved, and the convenience of maintenance and maintenance and operation efficiency are improved.

CN223048893UActive Publication Date: 2025-07-01YANGZHOU WALTER ELECTRICAL EQUIP CO LTD
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Patent Information

Application Number
CN202422461878.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-12
Publication Date
2025-07-01
Estimated Expiration
2034-10-12

AI Technical Summary

Technical Problem

The base of the existing diesel generator set is difficult to disassemble and replace when the generator body is damaged, limiting the convenience of maintenance and maintenance.

Method used

A diesel generator set base consisting of a locking assembly and an auxiliary installation fixing assembly is designed. Through the cooperation of the plug-in socket and the plug-in slot, the mechanical structure of the limiting pin column and the sliding block is used to realize the rapid disassembly and replacement of the diesel generator set.

Benefits of technology

实现了柴油发电机组的快速拆解和更换,简化了维护和检修操作,提高了结构的稳定性和操作效率。

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of diesel generators, and discloses a diesel generator set base convenient to overhaul, which comprises a base, a fixing mechanism is arranged on the surface of the base, the fixing mechanism comprises a locking assembly and an auxiliary installation fixing assembly, the locking assembly is arranged on the surface of the base, and the auxiliary installation fixing assembly is arranged on the surface of the base. The diesel generating set outer frame and the diesel generating set body are arranged at the top of the placing plate, are inserted into the inserting grooves in the surface of the base through the inserting seats, and are limited by inserting the limiting bolt columns into the limiting holes, so that the overall stability of the device is ensured in the working process; when the diesel generating set outer frame and the diesel generating set body need to be disassembled, a sliding block can be driven to slide in a side sliding groove only by pulling a handle, a limiting bolt column can be pulled out of a limiting hole, and at the moment, a placing plate and the diesel generating set outer frame and the diesel generating set body at the bottom can be taken down for maintenance; overall operation is simple, and the structure is stable and efficient.
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Description

Technical Field

[0001] The utility model relates to the technical field of diesel generators, in particular to a diesel generator set base which is convenient for maintenance. Background Art

[0002] A diesel generator is a small power generation equipment, which refers to a power machine that uses diesel as fuel and a diesel engine as the prime mover to drive the generator to generate electricity. The complete unit is generally composed of a diesel engine, a generator, a control box, a fuel tank, a storage battery for starting and control, a protective device, an emergency cabinet and other components.

[0003] According to a diesel generator set that is easy to maintain and overhaul disclosed on the patent website (authorization announcement number: CN220849835U), "The utility model proposes a diesel generator set that is easy to maintain and overhaul, including a base and a bracket. The top surface of the base is fixedly connected to the bracket, the top surface of the bracket is fixedly connected to the diesel engine, and the top surface of the bracket is fixedly connected to the generator. The advantages of the utility model are: a quick-release structure is designed, that is, a buckle, a protective shell and a block structure. The protective shell cooperates with the back plate to protect the output shaft and the belt. When maintenance and overhaul are required here, only the two buckles need to be opened outward, so that the buckles are separated from the block. At this time, the protective shell can be removed horizontally, and the output shaft and the belt are exposed. At this time, maintenance and overhaul operations can be performed. Therefore, the characteristics of this diesel generator set are that it is easy to maintain and overhaul, the generator and the diesel engine can be overhauled separately, and there is more overhaul space. There is more disassembly, maintenance and overhaul space at the bottom. The transmission of the generator and the diesel engine is designed with a quick-release structure, which is more conducive to frequent maintenance and overhaul."

[0004] Based on the above, the applicant believes that there are the following defects:

[0005] The diesel generator set which is easy to maintain and overhaul comprises a base and a bracket, and the generator and the diesel engine can be overhauled separately, and has more overhaul space. The bottom thereof has more disassembly maintenance and overhaul space, and the transmission part of the generator and the diesel engine is designed with a quick-disassembly structure, which is more conducive to regular maintenance and overhaul. However, the generator is placed on the base and is difficult to disassemble. If the generator body is damaged and needs to be replaced, it is difficult to disassemble, replace and repair it. Utility Model Content

[0006] The utility model aims to provide a diesel generator set base which is easy to maintain, so as to solve the problems raised in the above-mentioned background technology.

[0007] To achieve the above object, the utility model provides the following technical solutions: A base for a diesel generator set convenient for maintenance, including a base, a fixing mechanism is arranged on the surface of the base, the fixing mechanism includes a locking component and an auxiliary installation and fixing component, the locking component is arranged on the surface of the base, the auxiliary installation and fixing component is arranged on the top of the locking component, and a support and stability mechanism is arranged on the surface of the locking component;

[0008] The locking component includes a placement plate, the placement plate is arranged on the top of the base, the left and right ends of the bottom of the placement plate are fixedly connected with plug-in seats, the left and right ends of the top of the base are provided with plug-in slots, the surfaces of the plug-in seats and the plug-in slots are provided with limit holes, the bottom ends of the left and right sides of the base are fixedly connected with outer fixing frames, the front and back of the outer fixing frames are provided with side sliding grooves, a sliding block is slidably connected inside the side sliding grooves, a side connecting block is fixedly connected to the surface of the sliding block, a connecting plate is fixedly connected to the top of the side connecting block, a handle is fixedly connected to the top of the connecting plate, and a limit bolt column is fixedly connected to the inner side of the connecting plate. The outer frame of the diesel generator set and the diesel generator set body are placed on the top of the placement plate. The plug-in seats are inserted into the plug-in slots on the surface of the base, and the limit is realized by inserting the limit bolt column into the limit holes. This ensures the overall stability of the device during operation. When it is necessary to disassemble the outer frame of the diesel generator set and the diesel generator set body, just pull the handle to drive the sliding block to slide inside the side sliding groove, and then the limit bolt column can be pulled out from the limit hole. At this time, the placement plate and the outer frame of the diesel generator set and the diesel generator set body at the bottom can be removed for maintenance. The overall operation is simple, and the structure is stable and efficient.

[0009] Preferably, the limit bolt column is inserted into the limit hole, and the plug-in seat is inserted into the plug-in slot.

[0010] Preferably, the auxiliary installation and fixing component includes a hinge seat, the hinge seat is fixedly connected to the rear ends of the left and right sides of the top of the placement plate, a hinge block is hinged inside the hinge seat, a rotating buckle is fixedly connected to the top of the hinge block, and clamping blocks are fixedly connected to the rear ends of the left and right sides of the top of the placement plate. When it is necessary to disassemble the outer frame of the diesel generator set and the diesel generator set body at the bottom of the placement plate, just take out the bolt column inside the clamping block and rotate the hinge block to separate the clamping block and the buckle. At this time, the outer frame of the diesel generator set and the diesel generator set body can be removed from the top of the device for overall replacement and maintenance. The setting of this component is quick to operate, and it can be quickly replaced when the device needs to be replaced.

[0011] Preferably, the clamping block is clamped inside the buckle, and four groups of auxiliary installation and fixing components are provided, and they are symmetrically distributed at the rear ends of the left and right sides of the top of the placement plate.

[0012] Preferably, the support and stability mechanism includes a chassis, the chassis is fixedly connected to the top of the outer fixing frame, a side frame is fixedly connected to the outer end of the chassis, a telescopic push rod is fixedly connected inside the side frame, a bottom plate is fixedly connected to the bottom of the telescopic push rod, a connecting seat is fixedly connected to the bottom end of the bottom plate, support arms are arranged at the front and rear ends of the bottom end of the connecting seat, a slider is fixedly connected to the bottom of the support arm, an auxiliary slider is fixedly connected to the bottom of the slider, a load-bearing chassis is arranged at the bottom of the slider, a chute is formed at the top of the load-bearing chassis, and the auxiliary slider is slidably connected inside the chute. A fixing rod is fixedly connected to the inner side of the load-bearing chassis, and a spring is sleeved on the surface of the fixing rod.

[0013] Preferably, universal wheels are installed at the four corners of the bottom end of the base, a pushing handle is fixedly connected to the back of the base, a diesel generator set outer frame is arranged on the top of the placing plate, and a diesel generator set body is installed inside the diesel generator set outer frame.

[0014] Compared with the prior art, the utility model provides a base for a diesel generator set that is convenient for maintenance, and has the following beneficial effects:

[0015] 1. The base for the diesel generator set that is convenient for maintenance is provided with a locking component. The diesel generator set outer frame and the diesel generator set body are placed on the top of the placing plate. The plug socket is inserted into the plug slot on the surface of the base, and the limit bolt is inserted into the limit hole for limiting, ensuring the overall stability of the device during operation. When it is necessary to disassemble the diesel generator set outer frame and the diesel generator set body, just pull the handle to drive the sliding block to slide inside the side chute, and then the limit bolt can be pulled out from the limit hole. At this time, the placing plate and the diesel generator set outer frame and the diesel generator set body at the bottom can be removed for maintenance. The overall operation is simple, and the structure is stable and efficient.

[0016] 2. The base for the diesel generator set that is convenient for maintenance is provided with an auxiliary installation and fixing component. When it is necessary to disassemble the diesel generator set outer frame and the diesel generator set body at the bottom of the placing plate, just take out the bolt inside the clamping block and rotate the hinge block to separate the clamping block and the buckle. At this time, the diesel generator set outer frame and the diesel generator set body can be removed from the top of the device for overall replacement and maintenance. The setting of this component is quick to operate, and when it is necessary to replace the device, it can be quickly replaced. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the following will briefly introduce the drawings required for the description of the embodiments. Obviously, the following drawings are only some embodiments of the present invention. For those of ordinary skill in the art, without creative efforts, other drawings can be obtained based on these drawings:

[0018] Figure 1 This is the overall structural schematic diagram of the present utility model;

[0019] Figure 2 This is the schematic diagram of the outer frame of the diesel generator set of the structure of the present utility model;

[0020] Figure 3 This is the schematic diagram of the locking component of the structure of the present utility model;

[0021] Figure 4 This is the structure of the present utility model Figure 3 The enlarged schematic diagram at position A in;

[0022] Figure 5 This is the schematic diagram of the support and stability mechanism of the structure of the present utility model.

[0023] In the figure: 1, base; 2, universal wheel; 3, push handle; 4, outer frame of diesel generator set; 5, diesel generator set body; 6, fixing mechanism; 61, locking component; 611, placing plate; 612, socket; 613, socket groove; 614, limiting hole; 615, outer fixing frame; 616, side sliding groove; 617, sliding block; 618, side connecting block; 619, connecting plate; 6101, handle; 6102, limiting bolt column; 62, auxiliary installation and fixing component; 621, hinge seat; 622, hinge block; 623, rotating buckle; 624, buckle; 625, clamping block; 7, support and stability mechanism; 71, bottom frame; 72, side frame; 73, telescopic push rod; 74, bottom plate; 75, connecting seat; 76, support arm; 77, slider; 78, auxiliary slider; 79, load-bearing bottom frame; 701, sliding groove; 702, fixing rod; 703, spring. Specific embodiments

[0024] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0025] In the present utility model, unless otherwise clearly defined and limited, terms such as "installation", "connection", "linkage", "fixation", etc. shall be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral body; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, and it can be the communication inside two components or the interaction relationship between two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.

[0026] The present utility model provides the following technical solutions:

[0027] Embodiment 1

[0028] Please refer to Figures 1-5 , a base for a diesel generator set convenient for maintenance includes a base 1. A fixing mechanism 6 is arranged on the surface of the base 1. The fixing mechanism 6 includes a locking component 61 and an auxiliary installation and fixing component 62. The locking component 61 is arranged on the surface of the base 1, and the auxiliary installation and fixing component 62 is arranged on the top of the locking component 61. A support and stability mechanism 7 is arranged on the surface of the locking component 61;

[0029] The locking component 61 includes a placement plate 611. The placement plate 611 is arranged on the top of the base 1. The left and right ends of the bottom of the placement plate 611 are fixedly connected with plug sockets 612. Plug slots 613 are opened at the left and right ends of the top of the base 1. Limit holes 614 are opened on the surfaces of the plug sockets 612 and the plug slots 613. The outer fixing frames 615 are fixedly connected to the bottom ends of the left and right sides of the base 1. Side sliding grooves 616 are opened on the front and back of the outer fixing frames 615. A sliding block 617 is slidably connected inside the side sliding grooves 616. A side connecting block 618 is fixedly connected to the surface of the sliding block 617. A connecting plate 619 is fixedly connected to the top of the side connecting block 618. A handle 6101 is fixedly connected to the top of the connecting plate 619. A limit bolt column 6102 is fixedly connected to the inside of the connecting plate 619. The outer frame 4 of the diesel generator set and the diesel generator set body 5 are placed on the top of the placement plate 611. The plug sockets 612 are inserted into the plug slots 613 on the surface of the base 1, and the limit bolt column 6102 is inserted into the limit holes 614 to achieve limitation, ensuring the overall stability of the device during operation. When it is necessary to disassemble the outer frame 4 of the diesel generator set and the diesel generator set body 5, just pull the handle 6101 to drive the sliding block 617 to slide inside the side sliding grooves 616, and the limit bolt column 6102 can be pulled out from the limit holes 614. At this time, the placement plate 611 and the outer frame 4 and the diesel generator set body 5 at the bottom can be removed for maintenance. The overall operation is simple, and the structure is stable and efficient;

[0030] The limit bolt column 6102 is inserted into the limit hole 614, and the plug socket 612 is inserted into the plug slot 613;

[0031] The auxiliary installation and fixing component 62 includes a hinge seat 621 which is fixedly connected to the rear ends of the left and right sides of the top of the placement plate 611. An articulated block 622 is articulated inside the hinge seat 621. A rotating buckle 623 is fixedly connected to the top of the articulated block 622. Clamping blocks 625 are fixedly connected to the rear ends of the left and right sides of the top of the placement plate 611. When it is necessary to disassemble the outer frame 4 of the diesel generator set and the diesel generator set body 5 at the bottom of the placement plate 611, as long as the bolt column inside the clamping block 625 is taken out and the articulated block 622 is rotated, the separation of the clamping block 625 and the buckle 624 can be realized. At this time, the outer frame 4 of the diesel generator set and the diesel generator set body 5 can be taken off from the top of the device for overall replacement and maintenance. The setting of this component is quick to operate and can be quickly replaced when the device needs to be replaced;

[0032] The clamping block 625 is clamped inside the buckle 624. Four groups of auxiliary installation and fixing components 62 are provided and are symmetrically distributed at the rear ends of the left and right sides of the top of the placement plate 611.

[0033] Embodiment 2

[0034] Please refer to Figures 1-5 On the basis of Embodiment 1, the support and stability mechanism 7 is further obtained. The support and stability mechanism 7 includes a chassis 71 which is fixedly connected to the top of the outer fixing frame 615. A side frame 72 is fixedly connected to the outer end of the chassis 71. A telescopic push rod 73 is fixedly connected inside the side frame 72. A bottom plate 74 is fixedly connected to the bottom of the telescopic push rod 73. A connecting seat 75 is fixedly connected to the bottom end of the bottom plate 74. Support arms 76 are arranged at the front and rear ends of the bottom end of the connecting seat 75. A slider 77 is fixedly connected to the bottom of the support arm 76. An auxiliary slider 78 is fixedly connected to the bottom of the slider 77. A load-bearing chassis 79 is arranged at the bottom of the slider 77. A chute 701 is opened at the top of the load-bearing chassis 79. The auxiliary slider 78 is slidably connected inside the chute 701. A fixing rod 702 is fixedly connected to the inner side of the load-bearing chassis 79. A spring 703 is sleeved on the surface of the fixing rod 702;

[0035] Universal wheels 2 are installed at the four corners of the bottom end of the base 1. A push handle 3 is fixedly connected to the back of the base 1. A diesel generator set outer frame 4 is arranged on the top of the placement plate 611. A diesel generator set body 5 is installed inside the diesel generator set outer frame 4.

[0036] In the actual operation process, when this device is in use, it is moved through the universal wheels 2 and the push handle 3. When it reaches the working position, the components at the bottom are lowered through the telescopic push rod 73 to support the device. During the working process, the shaking generated by the diesel generator set body 5 will be removed through the springs 703 at the bottom, thus ensuring the overall stability of the device. When the device is damaged and needs maintenance, the outer frame 4 of the diesel generator set and the diesel generator set body 5 are placed on the top of the placement plate 611 and inserted into the insertion slot 613 on the surface of the base 1 through the socket 612. The limit is achieved by inserting the limit bolt 6102 into the limit hole 614, ensuring the overall stability of the device during work. When it is necessary to disassemble the outer frame 4 of the diesel generator set and the diesel generator set body 5, just pull the handle 6101 to drive the sliding block 617 to slide inside the side chute 616, and the limit bolt 6102 can be pulled out from the limit hole 614. At this time, the placement plate 611 and the outer frame 4 of the diesel generator set and the diesel generator set body 5 at the bottom can be removed for maintenance. The overall operation is simple, the structure is stable and efficient. When it is necessary to disassemble the outer frame 4 of the diesel generator set and the diesel generator set body 5 at the bottom of the placement plate 611, just take out the bolt in the block 625 and rotate the hinge block 622 to separate the block 625 and the buckle 624. At this time, the outer frame 4 of the diesel generator set and the diesel generator set body 5 can be removed from the top of the device for overall replacement and maintenance. The setting of this component is quick to operate, and rapid replacement can be achieved when the device needs to be replaced.

[0037] It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the term "including", "comprising" or any other variant thereof is intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements not only includes those elements, but also includes other elements not expressly listed, or also includes elements inherent to such process, method, article or device. Without further limitation, an element defined by the statement "including a..." does not exclude the existence of additional identical elements in the process, method, article or device including the said element.

Claims

1. A diesel generator set base that is easy to maintain, comprising a base (1), characterized in that: The surface of the base (1) is provided with a fixing mechanism (6), the fixing mechanism (6) comprising a locking component (61) and an auxiliary installation fixing component (62), the locking component (61) is provided on the surface of the base (1), the auxiliary installation fixing component (62) is provided on the top of the locking component (61), and the surface of the locking component (61) is provided with a supporting stabilization mechanism (7); The locking assembly (61) comprises a placement plate (611), the placement plate (611) being arranged on the top of the base (1), the left and right ends of the bottom of the placement plate (611) being fixedly connected with a plug-in seat (612), the left and right ends of the top of the base (1) being provided with a plug-in slot (613), the surfaces of the plug-in seat (612) and the plug-in slot (613) being provided with a limiting hole (614), the left and right ends of the bottom of the base (1) being fixedly connected with an external fixing frame (615), The front and back sides of the external fixing frame (615) are provided with side sliding grooves (616), the inside of the side sliding grooves (616) is slidably connected with a sliding block (617), the surface of the sliding block (617) is fixedly connected with a side connecting block (618), the top of the side connecting block (618) is fixedly connected with a connecting plate (619), the top of the connecting plate (619) is fixedly connected with a handle (6101), and the inner side of the connecting plate (619) is fixedly connected with a limit bolt column (6102).

2. The diesel generator set base that is easy to maintain according to claim 1 is characterized by: The limiting bolt (6102) is inserted into the limiting hole (614), and the plug-in seat (612) is inserted into the plug-in slot (613).

3. The diesel generator set base that is easy to maintain according to claim 1 is characterized by: The auxiliary installation and fixing assembly (62) comprises an articulated seat (621), wherein the articulated seat (621) is fixedly connected to the left and right rear ends of the top of the placement plate (611), a articulated block (622) is hinged inside the articulated seat (621), a rotating buckle (623) is fixedly connected to the top of the articulated block (622), and a clamping block (625) is fixedly connected to the left and right rear ends of the top of the placement plate (611).

4. The diesel generator set base that is easy to maintain according to claim 3 is characterized by: The clamping block (625) is clamped inside the buckle (624), and the auxiliary installation and fixing components (62) are provided in four groups and are symmetrically distributed at the rear ends of the left and right ends of the top of the placement plate (611).

5. The diesel generator set base that is easy to maintain according to claim 1 is characterized by: The supporting and stabilizing mechanism (7) comprises a base frame (71), wherein the base frame (71) is fixedly connected to the top of the external fixing frame (615), the outer end of the base frame (71) is fixedly connected to a side frame (72), the inside of the side frame (72) is fixedly connected to a telescopic push rod (73), the bottom of the telescopic push rod (73) is fixedly connected to a bottom plate (74), the bottom end of the bottom plate (74) is fixedly connected to a connecting seat (75), and the front and rear ends of the bottom end of the connecting seat (75) are provided with supporting arms (76), The bottom of the support arm (76) is fixedly connected to a slider (77), the bottom of the slider (77) is fixedly connected to an auxiliary slider (78), the bottom of the slider (77) is provided with a load-bearing base frame (79), the top of the load-bearing base frame (79) is provided with a slide groove (701), the auxiliary slider (78) is slidably connected to the inside of the slide groove (701), the inner side of the load-bearing base frame (79) is fixedly connected to a fixed rod (702), and the surface of the fixed rod (702) is sleeved with a spring (703).

6. The diesel generator set base that is easy to maintain according to claim 1 is characterized by: Universal wheels (2) are installed at the four corners of the bottom end of the base (1), a push handle (3) is fixedly connected to the back of the base (1), a diesel generator set outer frame (4) is arranged on the top of the placement plate (611), and a diesel generator set body (5) is installed inside the diesel generator set outer frame (4).

Citation Information

Patent Citations

  • Diesel generating set convenient to maintain and overhaul

    CN220849835U