Raw material drying device for color masterbatch production
By designing a device including a rotating cage and hot air drying, the problem of low drying efficiency of color masterbatch raw materials is solved, and efficient and thorough drying effect is achieved.
Patent Information
- Application Number
- CN202421970339.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-15
- Publication Date
- 2025-07-01
- Estimated Expiration
- 2034-08-15
AI Technical Summary
When existing drying equipment drys the color masterbatch raw materials, water is prone to deposit at the bottom of the box, resulting in low drying efficiency.
The device including a base plate, a feed hopper, a discharge silo, a rotary cage, a drying shell, an angle adjustment bracket, a rotary drive mechanism and a drying mechanism is adopted. The raw materials are rotated and turned and hot air is blown out for thorough drying. The angle adjustment bracket is used to adjust the angle of the mesh barrel for easy discharge.
Improve drying efficiency, ensure thorough drying of raw materials and reduce hot air dissipation, and achieve an efficient raw material drying process.
Smart Images

Figure CN223050404U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a drying device, in particular to a raw material drying device for masterbatch production. Background Art
[0002] Masterbatch is a mixture of resin and a large amount of pigments (up to 50%) or dyes formulated into a high-concentration color. During storage, some raw materials will get contaminated with dust, making the raw materials dirty. After cleaning, they need to be dried and collected. In existing drying equipment, such as the utility model with the application number CN202122732099.2, when the raw materials with water enter the box, the water will accumulate at the bottom of the box. Even if the screw rod flips the raw materials at the bottom upward, the water will still slide back down to the bottom, resulting in low drying efficiency. Summary of the Utility Model
[0003] Purpose of the utility model: To provide a raw material drying device for masterbatch production, which can thoroughly dry the raw materials.
[0004] Technical solution: The raw material drying device for masterbatch production provided by the utility model includes a bottom plate, a feed hopper, a discharge bin, a top plate, a rotating cage, a drying outer shell, an angle adjustment bracket, a rotating drive mechanism, and a drying mechanism; the angle adjustment bracket is installed on the bottom plate, the drying outer shell is installed on the angle adjustment bracket, and the angle of the drying outer shell is adjusted by the angle adjustment bracket; the top plate is horizontally fixed on the top of the drying outer shell; the rotating cage is rotatably installed inside the drying outer shell; the rotating drive mechanism is installed on the top plate and is used to drive the axial rotation of the rotating cage; a mesh cylinder is coaxially fixed inside the rotating cage; both the feed hopper and the discharge bin are fixed on the top plate; the lower end of the feed hopper extends rotatably into one end of the mesh cylinder through a rotating docking pipe, and the other end of the mesh cylinder extends rotatably into the discharge bin; a discharge hopper is communicatively arranged at the bottom of the discharge bin; the drying mechanism is installed on the bottom plate and is used to heat and dry the raw materials inside the drying outer shell.
[0005] Further, a number of convex ribs are arranged on the inner wall of the mesh cylinder.
[0006] Further, two rotating support rings are coaxially fixed on the drying outer shell; an annular groove is arranged on the inner circumferential surface of the rotating support ring; two groups of support rollers that respectively run in the two annular grooves are rotatably installed on the rotating cage.
[0007] Further, the angle adjustment bracket includes two angle adjustment branches; the angle adjustment branch includes an angle adjustment sleeve and an angle adjustment screw rod; a swing rod hinged on the bottom plate is fixed on one rotating support ring; one end of the angle adjustment screw rod is rotatably installed on the other rotating support ring, and the other end is telescopically and adjustably installed on the angle adjustment sleeve; the angle adjustment sleeve is swingably installed on the bottom plate.
[0008] Further, the rotation drive mechanism includes a rotation drive motor and a gear transmission pair; a driven gear ring is coaxially installed on the rotation cage; the rotation drive motor is installed on the top plate and drives the driven gear ring to rotate through the gear transmission pair.
[0009] Further, the drying mechanism includes a hot air blower and a flexible air duct; the hot air blower is installed on the bottom plate; an air outlet pipe passing through the mesh cylinder is fixedly connected between the feed hopper and the discharge bin; air outlet holes are arranged along the length direction of the air outlet pipe; one end of the flexible air duct is butted against the air outlet of the hot air blower, and the other end is butted against the air outlet pipe.
[0010] Further, the bottom surface of the drying outer shell is arranged in a funnel shape; a water outlet pipe is communicatively arranged at the bottom of the drying outer shell.
[0011] Compared with the prior art, the beneficial effects of the present utility model are as follows: the mesh cylinder is used to facilitate draining of the raw materials while ventilating, reducing the water attached to the raw materials and improving the drying efficiency; the rotation drive mechanism is used to drive the rotation cage and the mesh cylinder to rotate, so that the raw materials are rotated and turned in the mesh cylinder to ensure that the drying mechanism can thoroughly dry the raw materials; the drying mechanism is used to blow hot air while the raw materials are being turned, realizing hot air drying of the raw materials; the drying outer shell is used to cover the circumferential side surfaces of the rotation cage and the mesh cylinder, reducing the escape of hot air and improving the drying efficiency; the angle adjustment bracket is used to adjust the angles of the drying outer shell, the rotation cage and the mesh cylinder, making the axis of the mesh cylinder horizontal during drying, so that the raw materials are spread out at the bottom of the inner wall of the mesh cylinder for drying, and making the left end of the mesh cylinder higher than the right end during discharging, so that the raw materials move downward into the discharge bin during the rotation of the mesh cylinder and are output through the discharge hopper. Description of the Drawings
[0012] Figure 1 is the front view of the present utility model;
[0013] Figure 2 is the cross-sectional view of the drying outer shell of the present utility model;
[0014] Figure 3 is the installation schematic diagram of the rotation drive mechanism of the present utility model;
[0015] In the figure: 1, bottom plate; 2, drying outer shell; 3, water outlet pipe; 4, angle adjustment sleeve; 5, rotation grip; 6, angle adjustment screw rod; 7, rotation support ring; 8, rotation docking pipe; 9, feed hopper; 10, support roller; 11, air outlet hole; 12, rotation drive motor; 13, driving gear; 14, driven gear; 15, driven gear ring; 16, top plate; 17, mesh cylinder; 18, rotation cage; 19, convex rib; 20, air outlet pipe; 21, discharge bin; 22, discharge hopper; 23, swing rod; 24, flexible air duct; 25, hot air blower; 27, internal thread pipe; 28, exhaust air pipe. Detailed Embodiment
[0016] The technical solution of the present utility model will be described in detail below in conjunction with the accompanying drawings, but the protection scope of the present utility model is not limited to the described embodiments.
[0017] In the present utility model, unless otherwise clearly defined and limited, terms such as "installation", "connection", "connection", "fixation", etc. should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or integrated; it can be directly connected, or indirectly connected through an intermediate medium, and can be the communication inside two components or the interaction relationship between two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.
[0018] In the description of the present utility model, it should be understood that the orientation or positional relationship indicated by terms such as "left", "right", "front", "rear", "upper", "lower", "top", "bottom", etc. are all based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or component referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation to the present utility model.
[0019] Embodiment 1:
[0020] As Figures 1 - 3 shown, a raw material drying device for masterbatch production provided by the present utility model includes: a bottom plate 1, a feed hopper 9, a discharge bin 21, a top plate 16, a rotary cage 18, a drying outer shell 2, an angle adjustment bracket, a rotary drive mechanism, and a drying mechanism;
[0021] The angle adjustment bracket is installed on the upper side surface of the bottom plate 1, and the drying outer shell 2 is installed on the angle adjustment bracket, and the angle of the drying outer shell 2 is adjusted by the angle adjustment bracket; the top plate 16 is horizontally fixed on the top of the drying outer shell 2; the rotary cage 18 is rotatably coaxially installed inside the drying outer shell 2; the rotary drive mechanism is installed on the top plate 16 and is used to drive the rotary cage 18 to rotate axially; a mesh cylinder 17 is coaxially fixed inside the rotary cage 18; the feed hopper 9 and the discharge bin 21 are respectively fixed on the left and right side edges of the top plate 16; a rotary docking pipe 8 that rotatably extends into the left end of the mesh cylinder 17 is provided at the lower end of the feed hopper 9; the right end of the mesh cylinder 17 rotatably extends into the discharge bin 21; a discharge hopper 22 is communicatively provided at the bottom of the discharge bin 21; the drying mechanism is installed on the bottom plate 1 and is used to heat and dry the raw materials inside the drying outer shell 2.
[0022] The net cylinder 17 facilitates draining of the raw materials while ventilating, reducing the water adhering to the raw materials and improving the drying efficiency. The rotation driving mechanism drives the rotation cage 18 and the net cylinder 17 to rotate, causing the raw materials to be rotated and tumbled inside the net cylinder 17 to ensure that the drying mechanism can thoroughly dry the raw materials. The drying mechanism blows hot air while the raw materials are being tumbled to achieve hot air drying of the raw materials. The drying outer shell 2 covers the circumferential sides of the rotation cage 18 and the net cylinder 17 to reduce the escape of hot air and improve the drying efficiency. The angle adjustment bracket adjusts the angles of the drying outer shell 2, the rotation cage 18 and the net cylinder 17. When drying, the axis of the net cylinder 17 is horizontal, and the raw materials are spread out at the bottom of the inner wall of the net cylinder 17 for drying. When discharging, the left end of the net cylinder 17 is higher than the right end, and the raw materials move downward during the rotation of the net cylinder 17 and enter the discharge bin 21 and are output through the discharge hopper 22.
[0023] Further, a plurality of convex ribs 19 are arranged along the length direction on the inner wall of the net cylinder 17. Each convex rib 19 drives the raw materials to roll during rotation, causing the raw materials to be tumbled and dispersed, thus improving the drying efficiency.
[0024] Further, rotary support rings 7 are coaxially fixed at both ends of the drying outer shell 2; an annular groove is provided on the inner circumferential surface of the rotary support ring 7; a plurality of support rollers 10 that travel in the corresponding annular groove are rotatably installed at the left and right ends of the circumferential side of the rotation cage 18. The cooperation between the rotary support ring 7 and the support rollers 10 realizes the rotary installation of the drying outer shell 2, reduces friction, and enables the rotation cage 18 and the net cylinder 17 to rotate stably.
[0025] Further, the angle adjustment bracket includes two angle adjustment branches; the angle adjustment branch includes an angle adjustment sleeve 4, an internally threaded pipe 27 and an angle adjustment screw rod 6; a swing rod 23 with its lower end hinged to the upper side of the bottom plate 1 is fixed on the right rotary support ring 7; the upper end of the angle adjustment screw rod 6 is rotatably installed on the left rotary support ring 7, and the lower end is inserted into the upper end of the angle adjustment sleeve 4; the lower end of the angle adjustment sleeve 4 is swingably installed on the upper side of the bottom plate 1; the internally threaded pipe 27 is coaxially rotatably installed on the upper end of the angle adjustment sleeve 4 and is threadedly engaged with the angle adjustment screw rod 6; a rotary grip 5 is provided on the outer circumferential surface of the internally threaded pipe 27.
[0026] By utilizing the cooperation among the angle adjustment sleeve 4, the internal threaded tube 27 and the angle adjustment screw 6, and the swinging installation method of the angle adjustment sleeve 4 and the swing rod 23, the angle adjustment of the drying shell 2, the rotating cage 18 and the net tube 17 is achieved. By rotating the handle 5 and rotating the internal threaded tube 27, the angle adjustment screw 6 is extended and retracted along the angle adjustment sleeve 4, thereby achieving angle adjustment. After drying is completed, the end of the net tube 17 connected to the feed hopper is higher than the end connected to the discharge bin 21, so that the dried raw materials enter the discharge bin 21 and are discharged from the discharge hopper 22.
[0027] Further, the rotary drive mechanism includes a rotary drive motor 12 and a gear transmission pair; the gear transmission pair includes a driving gear 13 and a driven gear 14; the rotary drive motor 12 is mounted on the top plate 16; the driving gear 13 is mounted on the output shaft of the rotary drive motor 12; a transmission hole is provided on the top plate 16; the driven gear 14 is rotatably mounted on the transmission hole and extends into the drying housing 2; the driven gear 14 is meshed with the driving gear 13; a driven gear ring 15 is coaxially mounted on the outer circumference of the rotary cage 18, and the driven gear ring 15 is meshed with the driven gear 14. The rotary drive motor 12 drives the driving gear 13 to rotate, the driven gear 14 drives the driven gear ring 15 to rotate, and the driven gear ring 15 drives the rotary cage 18 to rotate, thereby realizing the rotary drive of the rotary cage 18 and the net cylinder 17.
[0028] Furthermore, the drying mechanism includes a hot air blower 25 and a flexible air duct 24; an air outlet duct 20 is connected and fixed between the feed hopper 9 and the discharge bin 21, and the air outlet duct 20 passes through the mesh tube 17; air outlet holes 11 are provided along the length direction on the lower side of the circumferential side wall of the air outlet duct 20; the hot air blower 25 is installed on the upper side of the base plate 1; one end of the flexible air duct 24 is connected to the air outlet of the hot air blower 25, and the other end is extended into the discharge bin 21 and then connected to the air outlet duct 20; an exhaust duct 28 is fixed in a connected manner at the top of the drying shell 2.
[0029] The hot air is blown out by the hot air blower 25, and the hot air passes through the flexible air duct 24 and the air outlet pipe 20 in turn and is blown out from the air outlet hole 11. During the rotation of the mesh drum 17, the hot air dries the raw material and is then discharged through the exhaust pipe 28 to achieve hot air drying.
[0030] Furthermore, the bottom surface of the drying shell 2 is configured to be a downwardly contracted funnel, and a water outlet pipe 3 is provided at the bottom of the funnel-shaped bottom surface of the drying shell 2. The water drained from the net cylinder 17 is discharged by the water outlet hopper and the water outlet pipe 3, thereby reducing the humidity in the drying shell 2 to a certain extent.
[0031] In the raw material drying device for masterbatch production provided by the utility model, the rotary drive motor 12 adopts the existing stepping motor; the hot air blower 25 adopts the existing hot air blower.
[0032] As described above, although the present utility model has been shown and described with reference to specific preferred embodiments, it should not be construed as a limitation on the present utility model itself. Various changes in form and detail may be made thereto without departing from the spirit and scope of the present utility model as defined by the appended claims.
Claims
1. A raw material drying device for masterbatch production, characterized in that: The invention comprises a bottom plate (1), a feed hopper (9), a discharge bin (21), a top plate (16), a rotating cage (18), a drying shell (2), an angle adjustment bracket, a rotating drive mechanism and a drying mechanism; the angle adjustment bracket is mounted on the bottom plate (1), the drying shell (2) is mounted on the angle adjustment bracket, and the angle of the drying shell (2) is adjusted by the angle adjustment bracket; the top plate (16) is horizontally fixed on the top of the drying shell (2); the rotating cage (18) is rotatably mounted in the drying shell (2); the rotating drive mechanism is mounted on the top plate (16), Used to drive the rotating cage (18) to rotate axially; a net cylinder (17) is coaxially fixed in the rotating cage (18); a feed hopper (9) and a discharge bin (21) are both fixed on the top plate (16); the lower end of the feed hopper (9) is rotationally extended into one end of the net cylinder (17) through a rotating butt joint (8), and the other end of the net cylinder (17) is rotationally extended into the discharge bin (21); a discharge hopper (22) is arranged at the bottom of the discharge bin (21); a drying mechanism is installed on the bottom plate (1) and is used to heat and dry the raw materials in the drying shell (2).
2. The raw material drying device for masterbatch production according to claim 1, characterized in that: A plurality of ridges (19) are arranged on the inner wall of the net cylinder (17).
3. The raw material drying device for masterbatch production according to claim 1, characterized in that: Two rotating support rings (7) are coaxially fixed on the drying shell (2); an annular groove is arranged on the inner circumferential surface of the rotating support ring (7); and two groups of supporting rollers (10) are rotatably mounted on the rotating cage (18) and respectively travel in the two annular grooves.
4. The raw material drying device for masterbatch production according to claim 3 is characterized in that: The angle adjustment bracket comprises two angle adjustment branches; the angle adjustment branches comprise an angle adjustment sleeve (4) and an angle adjustment screw (6); a swing rod (23) hinged on a base plate (1) is fixed on a rotating support ring (7); one end of the angle adjustment screw (6) is rotatably mounted on the other rotating support ring (7), and the other end is telescopically and adjustably mounted on the angle adjustment sleeve (4); the angle adjustment sleeve (4) is swingably mounted on the base plate (1).
5. The raw material drying device for masterbatch production according to claim 1, characterized in that: The rotary drive mechanism comprises a rotary drive motor (12) and a gear transmission pair; a driven gear ring (15) is coaxially mounted on a rotary cage (18); the rotary drive motor (12) is mounted on a top plate (16) and drives the driven gear ring (15) to rotate via the gear transmission pair.
6. The raw material drying device for masterbatch production according to claim 1, characterized in that: The drying mechanism comprises a hot air blower (25) and a flexible air duct (24); the hot air blower (25) is installed on a bottom plate (1); an air outlet duct (20) penetrating a mesh tube (17) is connected and fixed between a feed hopper (9) and a discharge bin (21); air outlet holes (11) are arranged on the air outlet duct (20) along the length direction; one end of the flexible air duct (24) is butt-jointed with the air outlet of the hot air blower (25), and the other end is butt-jointed with the air outlet duct (20).
7. The raw material drying device for masterbatch production according to claim 1, characterized in that: The bottom surface of the drying shell (2) is arranged in a funnel shape; a water outlet pipe (3) is arranged in a communicating manner at the bottom of the drying shell (2).
Citation Information
Patent Citations
Novel color masterbatch drying equipment
CN216204913U