Emptying system for medium-frequency induction heating equipment
By designing an emptying system including base, bracket device, slider, guide rail device, power device and clearing rod, the problem that the intermediate frequency induction heating equipment cannot effectively clear the workpieces in the furnace in an emergency situation is solved, and automatic clearing is achieved, improving safety and efficiency.
Patent Information
- Application Number
- CN202422265440.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-14
- Publication Date
- 2025-07-01
- Estimated Expiration
- 2034-09-14
AI Technical Summary
Existing intermediate frequency induction heating equipment cannot effectively clear the workpieces in the furnace in an emergency, resulting in time-consuming and labor-intensive pushing of materials and posing safety hazards.
An emptying system is designed, including a base, a pallet device, a slider, a guide rail device, a power device and an emptying rod. By driving the gear rack structure by the servo motor, the slider slides along the slide rail, and the clearing rod passes through the bracket device, thereby realizing the push and clearing of the workpieces in the intermediate frequency induction heating furnace.
The automatic clearance of workpieces in the medium frequency induction heating furnace is achieved, which avoids the time-consuming and labor-intensive and safety hazards of manual pushing, and ensures that the workpiece processing in emergencies is not affected.
Smart Images
Figure CN223050440U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of emptying equipment for intermediate frequency induction heating equipment, and specifically relates to an emptying system for intermediate frequency induction heating equipment. Background Art
[0002] The existing feeding methods of intermediate frequency induction heating piercing furnaces are all cylinder pushing, hydraulic cylinder pushing or extrusion feeding. When feeding, the method of workpiece pushing workpiece is used to push out the original heated materials, so there will be retained workpieces in the last furnace. Especially how to handle the workpieces in the furnace in case of emergency has also become a shortcoming in the industry. At present, manual pushing is used on site, which is time-consuming and laborious and has potential safety hazards. Moreover, when encountering a larger furnace and heavier workpieces, manual pushing is often impossible, which may also cause unpredictable consequences such as equipment damage. Therefore, people have conducted a lot of research on this. Content of the Utility Model
[0003] The technical problem to be solved by the utility model is to provide an emptying system for intermediate frequency induction heating equipment, which can solve the problems in the above-mentioned existing technologies.
[0004] The utility model is realized by the following technical solutions: An emptying system for intermediate frequency induction heating equipment of the utility model includes a base. It is characterized in that a supporting wheel device is arranged on the base, a slider that slides left and right is arranged on the base, the slider is slidably arranged on the base through a guide rail device, a power device is arranged between the slider and the base to make the slider slide, and an emptying rod is arranged on one side of the slider, and the emptying rod passes through the supporting wheel device.
[0005] In a further technical solution, a fixed base is arranged on the top of the slider, and the fixed base is fixed to the emptying rod.
[0006] In a further technical solution, the guide rail device includes a slide rail, and the slider is slidably connected with the slide rail.
[0007] In a further technical solution, the power device includes a rack arranged on the top of the base, the rack is arranged on the base, a gear meshing with the rack is arranged in the slider, and the gear is driven to rotate by a servo motor transmission component arranged on one side of the slider.
[0008] In a further technical solution, the servo motor transmission component includes a servo motor, a speed reducer is power-connected to one side of the servo motor, an output shaft is power-connected to one side of the speed reducer, and the output shaft is fixed to the gear.
[0009] Further technical solution: The supporting roller device includes one supporting roller at the upper and lower parts respectively. A ring groove is arranged on the outer surface of the supporting roller, and the ring groove is arranged in contact with the outer surface of the emptying rod.
[0010] Further technical solution: A supporting roller seat is arranged on the base, and the supporting roller is rotatably installed in the supporting roller seat.
[0011] Further technical solution: It further includes a bracket arranged on the upper side of the base. A frame is arranged on the bracket, a top side plate is arranged at the top of the frame, and the emptying rod is slidably connected with the frame.
[0012] Further technical solution: The frame is of an inverted triangular straight plate structure.
[0013] Further technical solution: A plurality of adjusting floor feet devices are arranged around the base.
[0014] The beneficial effects of the present utility model are as follows: First, by setting the gear-rack structure, the slider slides back and forth along the slide rail, and the emptying rod is used to push the workpiece in the intermediate frequency induction heating furnace, avoiding manual pushing and enabling the complete emptying of the workpiece in the intermediate frequency induction heating furnace to avoid the influence of emergencies on the workpiece processing.
[0015] Second, by setting structures such as supporting rollers, ring grooves, frames, and top side plates, the movement of the emptying rod can be guided to facilitate the sliding of the emptying rod. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] For ease of description, the present utility model will be described in detail by the following specific embodiments and accompanying drawings.
[0017] Figure 1 It is a schematic diagram of the overall structure of a blanking system for intermediate frequency induction heating equipment of the present utility model;
[0018] Figure 2 It is Figure 1 a schematic diagram at position A in
[0019] Figure 3 It is Figure 2 a schematic diagram at position B in
[0020] Figure 4 It is Figure 1 a schematic diagram at position C in
[0021] Figure 5 It is Figure 1 a schematic diagram of the left side structure of the equipment in
[0022] Figure 6 It is Figure 1 a schematic diagram of the right side structure of the equipment in
[0023] Figure 7 is Figure 1 the front view structural schematic diagram of the device in
[0024] Figure 8 is Figure 7 the schematic diagram at position D in
[0025] Figure 9 is Figure 7 the schematic diagram at position E in
[0026] In the figure, there are base 11, connecting block 12, drag chain 13, frame 14, top side plate 15, slide rail 16, rack 17, idler wheel seat 18, annular groove 19, idler wheel 21, emptying rod 22, fixed base 31, slider 32, servo motor 33, connecting seat 34, output shaft 41, gear 42, speed reducer 43, fixing bolt 44, connecting plate 45, threaded rod 46, nut 47, side plate 48. Specific embodiments
[0027] As Figures 1-9 shown, the present utility model will be described in detail. For the convenience of narration, the following directions are defined as follows: the up, down, left, right, front and back directions mentioned below are consistent with the up, down, left, right, front and back directions of the projection relationship of Figure 1 itself. A clearing system for an intermediate frequency induction heating device of the present utility model includes a base 11. A idler wheel device is arranged on the base 11. A slider 32 that slides left and right is arranged on the base 11. The slider 32 is slidably arranged on the base 11 through a guide rail device. A power device is arranged between the slider 32 and the base 11 to make the slider 32 slide left and right. An emptying rod 22 is arranged on one side of the slider 32. The emptying rod 22 passes through the idler wheel device. After the emptying rod 22 is driven to pass through the idler wheel device by the power device, the workpiece is pushed by the end of the emptying rod 22.
[0028] Beneficially, a fixed base 31 is arranged on the top of the slider 32, and the fixed base 31 is fixedly installed with the emptying rod 22.
[0029] Beneficially, a drag chain 13 is arranged on one side of the base 11, and the drag chain 13 is connected to one side of the slider 32.
[0030] Beneficially, a connecting seat 34 is arranged on the top of the slider 32, and the drag chain 13 is fixedly connected to the connecting seat 34, so that during the sliding process of the slider 32, the drag chain 13 performs a rewinding movement.
[0031] Advantageously, the guide rail device includes a slide rail 16, the slide rail 16 is detachably mounted on the base 11, the slider 32 is slidably connected with the slide rail 16, and the detachable mounting method can be realized by the cooperation of bolts and threaded holes for detachable connection and fixation.
[0032] Advantageously, the power device includes a rack 17 arranged on the top of the base 11, the rack 17 is detachably mounted on the base 11, the detachable mounting method can be realized by the cooperation of bolts and threaded holes for detachable connection and fixation, a gear 42 meshing with the rack 17 is arranged in the slider 32, and the gear 42 is driven to rotate by a servo motor transmission component arranged on one side of the slider 32.
[0033] Advantageously, the servo motor transmission component includes a servo motor 33, a speed reducer 43 is power-connected to one side of the servo motor 33, an output shaft 41 is power-connected to one side of the speed reducer 43, the output shaft 41 is fixed to the gear 42, and the speed reducer 43 is mounted on the upper side of the slider 32.
[0034] Advantageously, the idler wheel device includes an upper and a lower idler wheel 21, a ring groove 19 is arranged on the outer surface of the idler wheel 21, and the ring groove 19 abuts against the outer surface of the emptying rod 22.
[0035] Advantageously, a idler wheel seat 18 is arranged on the base 11, and the idler wheel 21 is rotatably mounted in the idler wheel seat 18.
[0036] Advantageously, a lifting device for lifting the emptying rod 22 is further arranged on the base 11.
[0037] Advantageously, the lifting device includes a bracket arranged on the upper side of the base 11, a frame 14 is arranged on the bracket, a top side plate 15 is arranged on the top of the frame 14, and the emptying rod 22 slides on the upper side of the frame 14.
[0038] Advantageously, the frame 14 is of an inverted triangular straight plate structure.
[0039] Advantageously, a plurality of adjusting feet devices are arranged around the base 11.
[0040] Advantageously, the adjusting feet device includes a connecting plate 45, a threaded rod 46 is arranged on the top of the connecting plate 45, upper and lower nuts 47 are threadedly engaged with the outer surface of the threaded rod 46, a side plate 48 is arranged on one side of the base 11, the threaded rod 46 passes through the side plate 48, and the nuts 47 abut against the outer surface of the side plate 48.
[0041] Advantageously, a fixing bolt 44 is provided in the connecting plate 45. After passing through the connecting plate 45, the fixing bolt 44 is threadedly locked and fixedly connected to the ground.
[0042] This system uses a servo motor reducer as a transmission device. The servo motor is equipped with a servo driver, and the servo driver can be used to control the forward and reverse rotation of the servo motor. During actual operation, the emptying rod 22 can be set in a time-sequential manner, that is, the emptying rod 22 is set to be driven intermittently, so that each workpiece can enter the intermediate frequency induction heating furnace one by one for heating and then be pushed out, or it can also be set to use the emptying rod 22 to push out all the workpieces in the intermediate frequency induction heating furnace to achieve one-key emptying. When specifically setting, an electric control box can be set. A servo driver is installed in the electric control box. The servo driver is connected to the PLC. A touch screen can be set on the electric control box. The touch screen has an operation interface directly electrically connected to the PLC and the internal transmission device of the equipment. After the operator presses the one-key emptying button on the touch screen, the one-key emptying function can be achieved.
[0043] When the device is working, the servo motor 33 drives the output shaft 41 and the gear 42 to rotate after working, so that the gear 42 rolls on one side of the rack 17, and then the slider 32 slides on one side of the slide rail 16, thereby driving the emptying rod 22 to move left and right. After the emptying rod 22 moves, it passes between the annular groove 19 and the supporting wheel 21, and the emptying rod 22 can be used to push the workpiece.
[0044] The frame 14 and the top side plate 15 play a guiding role, making the pushing of the emptying rod 22 more accurate and smooth.
[0045] After rotating the nut 47, the nut 47 rotates and moves up and down on the outer surface of the threaded rod 46, so as to adjust the height between the side plate 48 and the connecting plate 45, so as to adjust and change the overall height of the equipment.
[0046] The above is only the specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any change or replacement that can be thought of without creative labor should be covered within the protection scope of the present invention. Therefore, the protection scope of the present invention should be subject to the protection scope defined by the claims.
Claims
1. A system for emptying a medium frequency induction heating device, comprising a base (11), characterized in that: The base (11) is provided with a supporting wheel device, the base (11) is provided with a slider (32) which slides left and right, the slider (32) is slidably arranged on the base (11) through a guide rail device, a power device is arranged between the slider (32) and the base (11) to enable the slider (32) to slide, and an emptying rod (22) is arranged on one side of the slider (32), and the emptying rod (22) passes through the supporting wheel device.
2. The emptying system for medium frequency induction heating equipment according to claim 1, characterized in that: A fixed base (31) is provided on the top of the sliding block (32), and the fixed base (31) is fixed to the emptying rod (22).
3. The emptying system for medium frequency induction heating equipment according to claim 1, characterized in that: The guide rail device comprises a slide rail (16), and the sliding block (32) is connected to the slide rail (16) in a sliding manner.
4. The emptying system for medium frequency induction heating equipment according to claim 1, characterized in that: The power device comprises a rack (17) arranged on the top of the base (11), the rack (17) being arranged on the base (11), a gear (42) meshing with the rack (17) being arranged in the slider (32), and the gear (42) being driven to rotate by a servo motor transmission assembly arranged on one side of the slider (32).
5. The emptying system for medium frequency induction heating equipment according to claim 4, characterized in that: The servo motor transmission assembly comprises a servo motor (33), one side of the servo motor (33) is connected to a reducer (43) for power connection, one side of the reducer (43) is connected to an output shaft (41) for power connection, and the output shaft (41) is fixed to the gear (42).
6. The emptying system for medium frequency induction heating equipment according to claim 1, characterized in that: The supporting wheel device comprises an upper supporting wheel (21) and an lower supporting wheel (21). The outer surface of the supporting wheel (21) is provided with an annular groove (19). The annular groove (19) is arranged to abut against the outer surface of the emptying rod (22).
7. The emptying system for medium frequency induction heating equipment according to claim 6, characterized in that: A supporting wheel seat (18) is provided on the base (11), and the supporting wheel (21) is rotatably mounted in the supporting wheel seat (18).
8. A cleaning system for medium frequency induction heating equipment according to any one of claims 1 to 7, characterized in that: It also includes a bracket arranged on the upper side of the base (11), a frame (14) is arranged on the bracket, a top side plate (15) is arranged on the top of the frame (14), and the emptying rod (22) is connected to the frame in a sliding manner.
9. The emptying system for medium frequency induction heating equipment according to claim 8, characterized in that: The frame (14) is an inverted triangle straight plate structure.
10. A cleaning system for medium frequency induction heating equipment according to any one of claims 1 to 7, characterized in that: A plurality of adjustable foot devices are arranged around the base (11).