Cleaning and deoiling device for direct-cooling air-cooling island pipe
By designing the direct cooling air-cooling island pipe cleaning device of the liquid storage tank, cleaning box and spray cleaning mechanism, the problems of manual cleaning inconvenience and inability to recycle the cleaning liquid are solved, and automated cleaning and reuse of cleaning liquid are realized, reducing costs.
Patent Information
- Application Number
- CN202422081554.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-27
- Publication Date
- 2025-07-01
- Estimated Expiration
- 2034-08-27
AI Technical Summary
The existing air-cooled island pipe cleaning method relies on manual operation, which has problems such as inconvenience in cleaning, low degree of automation, inability to recycle the cleaning liquid, and high cleaning costs.
A device including a liquid storage tank, a cleaning box, a spray cleaning mechanism and a filter is designed to reuse the cleaning liquid through the guide inclined plate and the connecting pipe, and to achieve automatic cleaning using the spray cleaning mechanism and a liquid supply assembly to improve the cleaning effect.
Automatic cleaning of air-cooled island pipes is realized, reducing manual participation, improving cleaning effect, and the cleaning liquid can be reused, reducing cleaning costs.
Smart Images

Figure CN223050532U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of air-cooled island cleaning, in particular to an oil cleaning device for direct-cooling air-cooled island tubes. Background Technique
[0002] The working principle of the air-cooled island is to use the natural air to condense the process fluid, which is a large-scale industrial heat exchange device. In a thermal power plant, the air-cooled island usually consists of dozens of fans, and the air exchanges heat with the steam to achieve the cooling effect. This technology is mainly for water conservation and is widely used in power plants in water-scarce areas in the central and western regions of China.
[0003] When producing the air-cooled island, it is necessary to remove the oil stains on the surface of the air-cooled island tubes to avoid the oil stains on their surfaces affecting their thermal efficiency, thus posing a hidden danger to the safe operation of the system. Most of the existing methods for cleaning and removing the oil stains on the surface of the air-cooled island tubes are manual cleaning. Since the workpieces are flat tubes with long lengths and heavy weights, it is inconvenient for workers to clean, the labor intensity of workers is high, the degree of automation is low, and the surfaces of the workpieces are not easily cleaned. At the same time, the cleaning liquid is directly discharged after cleaning the workpieces and cannot be recycled, resulting in high cleaning costs. Summary of the Utility Model
[0004] The purpose of the utility model is to provide an oil cleaning device for direct-cooling air-cooled island tubes to solve the problems existing in the above-mentioned prior art.
[0005] To achieve the above purpose, the utility model provides an oil cleaning device for direct-cooling air-cooled island tubes, which includes a liquid storage tank. One side of the liquid storage tank is provided with a cleaning tank. The bottom of the cleaning tank is fixedly connected with a guiding inclined plate. The bottom plate of the cleaning tank is fixedly communicated with a connecting pipe. The connecting pipe is located above the lower end of the guiding inclined plate. The cleaning tank is communicated with the liquid storage tank through the connecting pipe. Channel openings for the air-cooled island tubes to enter and exit are opened on the opposite side walls of the cleaning tank. A spray cleaning mechanism is arranged in the cleaning tank, and the spray cleaning mechanism is arranged corresponding to the channel openings. A liquid supply component is arranged in the liquid storage tank. The end of the liquid supply component is communicated with the spray cleaning mechanism, and a filter for filtering the cleaning liquid is arranged on the liquid supply component.
[0006] Preferably, the liquid supply component includes a water pump arranged in the liquid storage tank. The water outlet end of the water pump is fixedly communicated with a liquid supply pipe. The end of the liquid supply pipe is communicated with the spray cleaning mechanism, and the filter is installed on the liquid supply pipe.
[0007] Preferably, a first filter screen is installed at the water inlet end of the water pump.
[0008] Preferably, the spray cleaning mechanism includes an annular pipe fixedly installed on the inner wall of the cleaning tank. The annular pipe is arranged vertically. Spray components are installed at both the upper and lower ends inside the annular pipe. The spray components are communicated with the annular pipe, and the channel opening is arranged between the two spray components.
[0009] Preferably, horizontal spray nozzles are installed at both the left and right ends inside the annular pipe. The horizontal spray nozzles are communicated with the annular pipe.
[0010] Preferably, the spray component includes a swing motor fixedly connected to the annular pipe. The output end of the swing motor is fixedly connected with a mounting plate. A vertical spray nozzle is fixedly connected to the mounting plate. The water inlet end of the vertical spray nozzle is communicated with the annular pipe through a hose.
[0011] Preferably, a roller is rotatably connected to the bottom of the channel opening.
[0012] Preferably, the filter includes a housing. The liquid supply pipe at the liquid inlet end of the housing is fixedly communicated with the housing. The housing is in a funnel shape, and the top end of the housing is a sealed structure. The liquid supply pipe at the liquid outlet end of the housing is in an L-shaped structure, and a second filter screen is detachably installed at the inlet end of the L-shaped liquid supply pipe. A sewage discharge pipe is opened at the bottom end of the housing, and a valve is installed on the sewage discharge pipe.
[0013] Compared with the prior art, the present invention has the following advantages and technical effects:
[0014] The direct cooling air-cooled island tube cleaning and degreasing device provided by the present invention can realize the reuse of the cleaning liquid through the setting of the guiding inclined plate and the connecting pipe; by setting a filter on the liquid supply component, it can avoid the influence of the reused cleaning liquid on the cleaning effect of the air-cooled island tubes; through the setting of the spray cleaning mechanism and the liquid supply component, the automation of the cleaning of the air-cooled island tubes can be realized, reducing the manual participation and improving the cleaning effect of the air-cooled island tubes at the same time, ensuring that the surface of the air-cooled island tubes is cleaned cleanly. Description of the Drawings
[0015] In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the drawings required to be used in the embodiments. Obviously, the following described drawings are only some embodiments of the present invention. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without creative efforts.
[0016] Figure 1 It is a structural schematic diagram of the direct cooling air-cooled island tube cleaning and degreasing device of the present invention;
[0017] Figure 2It is the top view of the cleaning and degreasing device for the direct-cooling air-cooled island pipes of the present utility model;
[0018] Figure 3 It is Figure 2 the sectional view along the A-A direction in
[0019] Figure 4 It is Figure 3 the partial enlarged view of A in
[0020] Figure 5 It is the internal structure schematic diagram of the filter of the present utility model;
[0021] In the figure: 1, liquid storage tank; 2, cleaning tank; 3, guiding inclined plate; 4, connecting pipe; 5, channel opening; 6, filter; 61, housing; 62, second filter screen; 63, sewage discharge pipe; 7, water pump; 8, liquid supply pipe; 9, first filter screen; 10, annular pipeline; 11, horizontal spray head; 12, swing motor; 13, mounting plate; 14, vertical spray head; 15, hose; 16, roller. Specific embodiments
[0022] It should be noted that, without conflict, the embodiments in the present utility model and the features in the embodiments can be combined with each other. The described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model. The present utility model will be described in detail below with reference to the drawings and in combination with the embodiments.
[0023] As Figures 1 to 5 shown, the present utility model provides a cleaning and degreasing device for the direct-cooling air-cooled island pipes, including a liquid storage tank 1. A cleaning tank 2 is arranged on one side of the liquid storage tank 1. A guiding inclined plate 3 is fixedly connected to the bottom of the cleaning tank 2. A connecting pipe 4 is fixedly communicated with the bottom plate of the cleaning tank 2. The connecting pipe 4 is located above the lower end of the guiding inclined plate 3. The cleaning tank 2 is communicated with the liquid storage tank 1 through the connecting pipe 4. Channel openings 5 for the air-cooled island pipes to enter and exit are formed on the opposite two side walls of the cleaning tank 2. A spray cleaning mechanism is arranged in the cleaning tank 2 and is correspondingly arranged with the channel openings 5. A liquid supply assembly is arranged in the liquid storage tank 1. The end of the liquid supply assembly is communicated with the spray cleaning mechanism. A filter 6 for filtering the cleaning liquid is arranged on the liquid supply assembly.
[0024] As a further optimized solution, the liquid supply assembly includes a water pump 7 arranged in the liquid storage tank 1. The water outlet end of the water pump 7 is fixedly communicated with a liquid supply pipe 8. The end of the liquid supply pipe 8 is communicated with the spray cleaning mechanism. The filter 6 is installed on the liquid supply pipe 8.
[0025] As a further optimized solution, a first filter screen 9 is installed at the water inlet end of the water pump 7.
[0026] For a further optimized solution, the spray cleaning mechanism includes an annular pipe 10 fixedly installed on the inner wall of the cleaning tank 2. The annular pipe 10 is arranged vertically. Spray components are installed at both the upper and lower ends inside the annular pipe 10. The spray components are communicated with the annular pipe 10, and the channel opening 5 is arranged between the two spray components.
[0027] For a further optimized solution, horizontal spray nozzles 11 are installed at both the left and right ends inside the annular pipe 10. The horizontal spray nozzles 11 are communicated with the annular pipe 10.
[0028] For a further optimized solution, the spray component includes a swing motor 12 fixedly connected to the annular pipe 10. The output end of the swing motor 12 is fixedly connected with a mounting plate 13. A vertical spray nozzle 14 is fixedly connected to the mounting plate 13. The water inlet end of the vertical spray nozzle 14 is communicated with the annular pipe 10 through a hose 15.
[0029] For a further optimized solution, a roller 16 is rotatably connected to the bottom of the channel opening 5.
[0030] For a further optimized solution, the filter 6 includes a housing 61. The liquid supply pipe 8 at the liquid inlet end of the housing 61 is fixedly communicated with the housing 61. The housing 61 is of a funnel-shaped structure, and the top end of the housing 61 is a sealed structure. The liquid supply pipe 8 arranged at the liquid outlet end of the housing 61 is of an L-shaped structure, and a second filter screen 62 is detachably installed at the inlet end of the L-shaped liquid supply pipe 8. A sewage discharge pipe 63 is opened at the bottom end of the housing 61, and a valve is installed on the sewage discharge pipe 63.
[0031] When the direct cooling and air cooling island tube cleaning and oil removal device provided by the present utility model is in use, the air cooling island tube to be cleaned enters the cleaning tank 2 through the channel opening 5 on the cleaning tank 2. While the air cooling island tube is being sent into the cleaning tank 2, the water pump 7 and the swing motor 12 are started. The cleaning liquid in the liquid storage tank 1 is pumped into the annular pipe 10 through the water pump 7. In this process, the cleaning liquid will be filtered through the first filter screen 9 and the second filter screen 62 in sequence. After the cleaning liquid enters the annular pipe 10, it is sprayed out through the horizontal spray nozzles 11 and the vertical spray nozzles 14 to clean the air cooling island tube. Through the setting of the swing motor 12, the vertical spray nozzle 14 can swing reciprocally along the advancing direction of the air cooling island tube. During the swinging process of the vertical spray nozzle 14 and the advancing of the air cooling island tube, the contact angle between the water column sprayed out by the vertical spray nozzle 14 and the air cooling island tube can be changed, so as to improve the cleaning effect on the air cooling island tube. Moreover, by limiting the swinging direction of the vertical spray nozzle 14, the contact time between the water column and the air cooling island tube can be ensured, which also helps to improve the cleaning effect on the air cooling island tube. The cleaned cleaning liquid is gathered by the guiding inclined plate 3 and enters the liquid storage tank 1 through the connecting pipe 4 for repeated use.
[0032] The above is only a preferred specific embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any changes or substitutions that can be easily thought of by those skilled in the art within the technical scope disclosed by the present utility model should be covered within the protection scope of the present utility model.
Claims
1. A direct cooling air cooling island pipe cleaning and oil removal device, characterized in that: The invention comprises a liquid storage tank (1), a cleaning tank (2) is arranged on one side of the liquid storage tank (1), a guide inclined plate (3) is fixedly connected to the bottom of the cleaning tank (2), a connecting pipe (4) is fixedly connected to the bottom plate of the cleaning tank (2), the connecting pipe (4) is located above the lower end of the guide inclined plate (3), and the cleaning tank (2) is connected to the liquid storage tank (1) through the connecting pipe (4); passage openings (5) for the air-cooling island pipe to enter and exit are provided on the opposite side walls of the cleaning tank (2), a spray cleaning mechanism is arranged in the cleaning tank (2), and the spray cleaning mechanism is arranged corresponding to the passage opening (5); a liquid supply component is arranged in the liquid storage tank (1), the end of the liquid supply component is connected to the spray cleaning mechanism, and a filter (6) for filtering the cleaning liquid is arranged on the liquid supply component.
2. The direct cooling air cooling island pipe cleaning and oil removal device according to claim 1 is characterized in that: The liquid supply assembly comprises a water pump (7) arranged in the liquid storage tank (1); a water outlet end of the water pump (7) is fixedly connected to a liquid supply pipe (8); a terminal end of the liquid supply pipe (8) is connected to the spray cleaning mechanism; and the filter (6) is mounted on the liquid supply pipe (8).
3. The direct cooling air cooling island pipe cleaning and oil removal device according to claim 2 is characterized in that: A filter screen 1 (9) is installed at the water inlet end of the water pump (7).
4. The direct cooling air cooling island pipe cleaning and oil removal device according to claim 2 is characterized in that: The spray cleaning mechanism comprises an annular pipe (10) fixedly mounted on the inner wall of the cleaning box (2), the annular pipe (10) being arranged in a vertical direction, spray assemblies being mounted on both upper and lower ends of the inner side of the annular pipe (10), the spray assemblies being connected to the annular pipe (10), and the channel opening (5) being arranged between the two spray assemblies.
5. The direct cooling air cooling island pipe cleaning and oil removal device according to claim 4 is characterized in that: Horizontal spray heads (11) are installed at both left and right ends of the inner side of the annular pipe (10), and the horizontal spray heads (11) are connected to the annular pipe (10).
6. The direct cooling air cooling island pipe cleaning and oil removal device according to claim 4 is characterized in that: The spray assembly comprises a swing motor (12) fixedly connected to the annular pipe (10); the output end of the swing motor (12) is fixedly connected to a mounting plate (13); a vertical spray head (14) is fixedly connected to the mounting plate (13); and the water inlet end of the vertical spray head (14) is connected to the annular pipe (10) via a hose (15).
7. The direct cooling air cooling island pipe cleaning and oil removal device according to claim 1 is characterized in that: The bottom of the passage opening (5) is rotatably connected to a roller (16).
8. The direct cooling air cooling island pipe cleaning and oil removal device according to claim 2 is characterized in that: The filter (6) comprises a shell (61); the liquid supply pipe (8) located at the liquid inlet end of the shell (61) is fixedly connected to the shell (61); the shell (61) is a funnel-shaped structure, and the top end of the shell (61) is a sealing structure; the liquid supply pipe (8) arranged at the liquid outlet end of the shell (61) is an L-shaped structure, and the inlet end of the L-shaped liquid supply pipe (8) is detachably mounted with a filter screen 2 (62); the bottom end of the shell (61) is provided with a sewage discharge pipe (63), and a valve is mounted on the sewage discharge pipe (63).