Molten steel sampling equipment for steelmaking
By designing a water-molded molten steel sampling equipment for steelmaking, the problems of inconvenience and high risk in the prior art are solved, automated sampling is realized, and safety and efficiency are improved.
Patent Information
- Application Number
- CN202421616216.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-09
- Publication Date
- 2025-07-01
- Estimated Expiration
- 2034-07-09
AI Technical Summary
The existing molten steel sampling methods have problems such as inconvenient manual operation and high risk factor.
A water-steel sampling equipment for steelmaking is designed, including frames, rotating frames, frame bodies, mounting rods, conveyor plates and other components. Through the coordination of the clips on the mounting rods and the thrust spring, the automatic protrusion, sampling and extraction of the sampler is achieved.
This equipment makes the sampling process safer and more convenient, simple operation, reduces the risk of manual operation and improves sampling efficiency.
Smart Images

Figure CN223050905U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a molten steel sampling device, in particular to a molten steel sampling device for steelmaking. Background Art
[0002] During the steel smelting process, in order to measure the composition of molten steel, it is necessary to sample the high-temperature molten steel. At present, the commonly used sampling method is manual sampling. The tester operates by hand to insert the sampler into the ladle for sampling. After sampling, the sampler is taken to an open area and shaken forcefully to throw out the sampler. When the sampler hits the ground, the sample can be thrown out, thereby obtaining the sample. This sampling method poses a great risk to the personal safety of the tester and is inconvenient to operate. Content of the Utility Model
[0003] The main purpose of the utility model is to provide a molten steel sampling device for steelmaking to solve the problems of inconvenient operation and high risk coefficient in manual sampling.
[0004] To solve the above technical problems, the technical solution adopted by the utility model lies in:
[0005] A molten steel sampling device for steelmaking, comprising:
[0006] A frame;
[0007] A rotating frame, which is rotatably arranged on the frame;
[0008] A frame body, which is slidably arranged on the rotating frame in the transverse direction;
[0009] An installation rod, which is arranged on the frame body in a lifting manner, and a sampler is installed on the installation frame;
[0010] A conveying plate, which is slidably arranged on the frame and is located on one side of the rotating frame. The conveying plate is used for placing the sampler, and a baffle is arranged on the top surface of the end of the conveying plate far from the rotating frame.
[0011] As a further technical solution, a clamping member for clamping the sampler is arranged on the installation rod. The clamping member includes:
[0012] A fixing ring, which is fixedly sleeved on one end of the installation rod close to the frame body;
[0013] A sleeve, one end of which is fixedly connected to the fixing ring. The sleeve is annular. A gap for the sampler to extend into is arranged between the inner diameter of the sleeve and the side wall of the installation rod. An installation cavity is arranged around the inside of the sleeve, and a plurality of strip-shaped holes communicating with the installation cavity are arranged on the inner wall of the sleeve. The strip-shaped holes are arranged around the central axis of the sleeve.
[0014] Clamping blocks, there are multiple clamping blocks, all located in the installation cavity, and corresponding to the strip holes one by one, sliding through the strip holes, and the end of the clamping block away from the frame body is provided with an inclined surface;
[0015] Thrust springs, the thrust springs are located in the installation cavity, one end abuts against the inner wall of the installation cavity, and the other end abuts against the clamping blocks.
[0016] As a further technical solution, two limiting blocks are arranged on the conveying plate, the opposite side surfaces of the two limiting blocks are arc surfaces, and a space for placing the sampler is formed between the two limiting blocks.
[0017] As a further technical solution, a fixed frame is arranged on the frame, a lead screw is rotatably arranged inside the fixed frame along its length direction, two guide rods are fixedly arranged inside the fixed frame, the two guide rods are respectively located on both sides of the lead screw, a nut and two first sliders are fixedly arranged at the bottom of the conveying plate, the nut is sleeved on the lead screw, and the two first sliders are respectively slidably sleeved on the two guide rods. A motor reducer is arranged on the frame, and the output shaft of the motor reducer is connected to the end of the lead screw.
[0018] As a further technical solution, a cantilever platform is further arranged on the frame, the cantilever platform is located below the frame body, a peeling hole is opened on the cantilever platform, and a collection box is arranged on the frame, and the collection box is located below the peeling hole.
[0019] As a further technical solution, a scraping plate is rotatably arranged on the frame, the scraping plate is located on one side of the cantilever platform close to the conveying plate, and a placement groove is arranged below the scraping plate.
[0020] As a further technical solution, a guide rod is arranged inside the rotating frame along its length direction, a second slider is fixedly arranged on the frame body, the second slider is slidably sleeved on the guide rod, and a first cylinder is arranged on the rotating frame, and the piston rod of the first cylinder is fixedly connected to the frame body.
[0021] As a further technical solution, a chute is opened on the frame body, a sliding block is slidably penetrated in the chute, the mounting rod is fixedly arranged at one end of the sliding block, a second cylinder is arranged on the frame body, the length direction of the second cylinder is parallel to the length direction of the sliding block, and the piston rod of the second cylinder is fixedly connected to the end of the sliding block.
[0022] The beneficial effects of the present utility model are:
[0023] The structure of the utility model is simple. By installing a sampler on the mounting rod and enabling the sampler to slide, rotate and lift on the frame, the sampler can extend into the ladle for sampling. The design is reasonable, safe and convenient. The provision of the conveying plate can cooperate with the mounting rod to install the disposable sampler on the mounting rod, thereby conducting sampling, with convenient operation and time and labor saving. Brief Description of the Drawings
[0024] The following further describes the present utility model in detail with reference to the drawings and specific embodiments.
[0025] Figure 1 is a three-dimensional structural schematic diagram of the present utility model;
[0026] Figure 2 is a three-dimensional structural schematic diagram of the rotating frame and the frame body of the present utility model;
[0027] Figure 3 is a cross-sectional structural schematic diagram of the mounting rod of the present utility model.
[0028] Description of the Reference Numerals in the Drawings
[0029] 1, frame; 2, rotating frame; 3, frame body; 4, mounting rod; 5, conveying plate; 6, baffle; 7, clamping member; 71, fixing ring; 72, sleeve; 73, clamping block; 74, thrust spring; 8, limiting block; 9, fixing frame; 10, lead screw; 11, guide rod; 12, motor reducer; 13, cantilever platform; 14, peeling hole; 15, collection box; 16, scraping plate; 17, placement groove; 18, guide rod; 19, second slider; 20, first cylinder; 21, sliding block; 22, second cylinder; 100, sampler; 101, paper shell; 102, connecting paper tube. Specific Embodiments
[0030] The following clearly and completely describes the technical solutions in the embodiments of the present utility model with reference to the drawings in the embodiments of the present utility model. Many specific details are set forth in the following description in order to fully understand the present utility model, but the present utility model can also be implemented in other ways different from those described herein. Those skilled in the art can make similar promotions without departing from the connotation of the present utility model. Therefore, the present utility model is not limited by the specific embodiments disclosed below.
[0031] As Figures 1 - 3 shown, the present utility model provides a molten steel sampling device for steelmaking, mainly including a frame 1, a rotating frame 2, a frame body 3, a mounting rod 4, a clamping member 7, a conveying plate 5, a cantilever platform 13 and a scraping plate 16.
[0032] The utility model is used for installing the sampler 100 and driving the sampler 100 to extend into the molten steel for sampling. The sampler 100 includes a paper shell 101, a coated sand shell fixed on the paper shell 101, a sampling box located inside the coated sand shell, and a connecting paper tube 102 fixedly penetrating through the end of the paper shell 101 far from the coated sand shell. The opening of the sampling box extends out of the coated sand shell, and a slag blocking cap is arranged in a covering manner at the opening. The structure and connection relationship of the sampler 100 are prior arts and will not be elaborated here.
[0033] The rotating frame 2 is rotatably arranged on the frame 1 by a first motor. According to requirements, the rotating frame 2 can also be arranged on the frame 1 in a lifting manner, which is beneficial to further adjusting the overall height of the rotating frame 2, the frame body 3, and the mounting rod 4, and enhancing the practicability; the frame body 3 is arranged inside the rotating frame 2. A guide rod 18 is arranged along the length direction inside the rotating frame 2. A second slider 19 is fixedly arranged on the frame body 3, and the second slider 19 is slidably sleeved on the guide rod 18. A first cylinder 20 is arranged horizontally on the rotating frame 2, and the piston rod of the first cylinder 20 is fixedly connected with the frame body 3; a chute is arranged on the frame body 3, and a sliding block 21 is slidably penetrated through the chute. The length direction of the sliding block 21 is perpendicular to the length direction of the rotating frame 2. The mounting rod 4 is fixedly arranged at one end of the sliding block 21. The diameter of the mounting rod 4 is equal to the inner diameter of the connecting paper tube 102 of the sampler 100. The sampler 100 is installed on the mounting frame. A second cylinder 22 is arranged on the frame body 3. The length direction of the second cylinder 22 is parallel to the length direction of the sliding block 21, and the piston rod of the second cylinder 22 is fixedly connected with the end of the sliding block 21.
[0034] A clamping member 7 for clamping the sampler 100 is arranged on the mounting rod 4. The clamping member 7 can include a fixing ring 71 and a sleeve 72. The fixing ring 71 is fixedly sleeved on one end of the mounting rod 4 close to the frame body 3. One end of the sleeve 72 is fixedly connected with the fixing ring 71. The sleeve 72 is annular. A gap for the sampler 100 to extend into is arranged between the inner diameter of the sleeve 72 and the side wall of the mounting rod 4. The thickness of the gap is the same as the wall thickness of the connecting paper tube 102 of the sampler 100. The structure of the clamping member 7 is used for covering the outside of the end of the connecting paper tube 102 of the sampler 100 to limit it.
[0035] In another embodiment, the card member 7 includes a fixing ring 71, a sleeve 72, clamping blocks 73 and a thrust spring 74. The fixing ring 71 is fixedly sleeved on one end of the mounting rod 4 close to the frame body 3. One end of the sleeve 72 is fixedly connected to the fixing ring 71. The sleeve 72 is annular. A gap for the sampler 100 to extend into is provided between the inner diameter of the sleeve 72 and the side wall of the mounting rod 4. The thickness of this gap is slightly larger than the wall thickness of the connecting paper tube 102 of the sampler 100. An installation cavity is formed around the inside of the sleeve 72. Strip-shaped holes communicating with the installation cavity are formed on the inner wall of the sleeve 72. There are multiple strip-shaped holes, which are arranged around the central axis of the sleeve 72. There are multiple clamping blocks 73, all of which are located in the installation cavity and correspond to the strip-shaped holes one by one, and are slidably inserted into the strip-shaped holes. The end of the clamping block 73 away from the frame body 3 is provided with an inclined surface, so that the end of the connecting paper tube 102 of the sampler 100 can be pushed forward along the inclined surface and smoothly enter the gap between the clamping block 73 and the mounting rod 4. The thrust spring 74 is located in the installation cavity, and one end is connected to the inner wall of the installation cavity, and the other end is connected to the clamping block 73.
[0036] A fixing frame 9 is arranged on the frame 1. The fixing frame 9 is located on one side of the rotating frame 2. A lead screw 10 is rotatably arranged inside the fixing frame 9 along its length direction. Two guide rods 11 are fixedly arranged inside the fixing frame 9. The two guide rods 11 are respectively located on both sides of the lead screw 10. A motor reducer 12 is arranged on the frame 1. The output shaft of the motor reducer 12 is connected to the end of the lead screw 10. A nut and two first sliders are fixedly arranged at the bottom of the conveying plate 5. The nut is sleeved on the lead screw 10. The two first sliders are respectively slidably sleeved on the two guide rods 11 to guide the sliding of the conveying plate 5. The conveying plate 5 is used for placing the sampler 100 to be installed. Two limiting blocks 8 are arranged on the conveying plate 5. The opposite side surfaces of the two limiting blocks 8 are arc-shaped surfaces. A space for placing the sampler 100 is formed between the two limiting blocks 8 to limit both sides of the sampler 100. A baffle 6 is arranged on the top surface of the conveying plate 5. The baffle 6 is located at the end of the limiting block 8 away from the rotating frame 2 to play a role in pushing the sampler 100.
[0037] The rack 1 is further provided with a cantilever platform 13. The cantilever platform 13 is located below the frame body 3. A stripping hole 14 is formed in the cantilever platform 13. A collection box 15 is arranged on the rack 1. The collection box 15 is located below the stripping hole 14 and is used for collecting steel samples to avoid contamination. The scraper 16 can be fixed on the rack 1 or rotatably arranged on the rack 1 by a second motor. The scraper 16 is located on one side of the cantilever platform 13 close to the conveying plate 5. A placement groove 17 is arranged below the scraper 16. The scraper 16 can rotate, and when the edge rotates to the connection part of the paper shell 101 of the sampler 100 and the connecting paper tube 102, it drives the sampler 100 to be pulled out from the clamping part 7; or the scraper 16 is fixed, and the connection part of the paper shell 101 of the sampler 100 and the connecting paper tube 102 is stuck below the scraper 16. The second air cylinder 22 contracts upward, driving the mounting rod 4 to move away from the scraper 16, so that the scraper 16 pulls the sampler 100 out of the clamping part 7. The design is reasonable and the practicability is strong.
[0038] A handle can also be arranged on the rack 1. Universal wheels (not shown in the figure) are arranged at the bottom of the rack 1 to facilitate the movement of the sampling device. When not in use, it can be pushed away to avoid being in a high-temperature state for a long time. It is practical and reliable.
[0039] During use, first push the sampling device in front of the ladle, so that the side of the mounting rod 4 away from the conveying plate 5 is close to the ladle. Place a sampler 100 between the two limit blocks 8. The end of the slag retaining cap of the sampler 100 contacts the baffle 6. One end of the connecting paper tube 102 of the sampler 100 faces the rotating frame 2. At this time, the first motor drives the rotating frame 2 to rotate, driving the frame 3 and the mounting rod 4 thereon to rotate to the horizontal direction, and the mounting rod 4 is beside the conveying plate 5. The connecting paper tube 102 of the mounting rod 4 and the sampler 100 are coaxial. At this time, the motor reducer 12 drives the conveying plate 5 to slide towards the end close to the mounting rod 4, and sleeved the connecting paper tube 102 of the sampler 100 on the mounting rod 4. Under the further push of the baffle 6, the connecting paper tube 102 of the sampler 100 extends into the gap between the clamping block 73 and the mounting rod 4 along the inclined surface of the clamping block 73. The thrust spring 74 gives the clamping block 73 a radial thrust, so that the clamping block 73 clamps the connecting paper tube 102 of the sampler 100. Then the rotating frame 2 rotates, driving the frame 3, the mounting rod 4 and the sampler 100 to rotate to the other side. The first cylinder 20 drives the frame 3, the mounting rod 4 and the sampler 100 to slide on the rotating frame 2, so that the mounting rod 4 and the sampler 100 are above the ladle. Then the second cylinder 22 extends, driving the sliding block 21 to slide in the chute of the frame 3, so that the mounting rod 4 and the sampler 100 thereon extend into the ladle. After standing for 3 seconds, the slag retaining cap of the sampler 100 melts, and the molten steel enters the sampling box to complete the sampling. Then the second cylinder 22 drives the sliding block 21 to slide, retracts the mounting rod 4 and the sampler 100. After the taken molten steel solidifies, the motor reducer 12 drives the rotating frame 2 to rotate, so that the mounting rod 4 is in the vertical state. At the same time, the first cylinder 20 drives the frame 3 to slide on the rotating frame 2, so that the mounting rod 4 slides directly above the cantilever platform 13, making the center of the sampler 100 align with the center of the stripping hole 14. The second cylinder 22 drives the sampler 100 to move quickly towards the stripping hole 14. The coated sand shell at the bottom of the sampler 100 impacts the cantilever platform 13. Under the action of the impact force and inertia, the sample in the sampling box is stripped from the sampling box and falls into the collection box 15 through the stripping hole 14 to complete the stripping of the sample. After the sample stripping is completed, the rotating frame 2 rotates, so that the mounting rod 4 and the sampler 100 rotate below the scraper 16. The scraper 16 pulls out the sampler 100 from the clamping member 7 to complete a sampling cycle.
[0040] The above description is only a preferred embodiment of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work belong to the scope of protection of the present invention.
Claims
1. A molten steel sampling device for steelmaking, characterized in that: include: Rack(1); A rotating frame (2), the rotating frame (2) being rotatably arranged on the frame (1); A frame (3), the frame (3) being slidably arranged on the rotating frame (2) in a transverse direction; A mounting rod (4), the mounting rod (4) being arranged on the frame (3) in a lifting manner, and a sampler (100) being installed on the mounting frame; A conveying plate (5), the conveying plate (5) is slidably arranged on the frame (1) and is located on one side of the rotating frame (2), the conveying plate (5) is used to place a sampler (100), and a baffle (6) is arranged on the top surface of the end of the conveying plate (5) away from the rotating frame (2).
2. A molten steel sampling device for steelmaking as claimed in claim 1, characterized in that: The mounting rod (4) is provided with a clamping member (7) for clamping the sampler (100), and the clamping member (7) comprises: A fixing ring (71), the fixing ring (71) being fixedly sleeved on one end of the mounting rod (4) close to the frame body (3); A sleeve (72), one end of the sleeve (72) being fixedly connected to the fixing ring (71), the sleeve (72) being annular, a gap for the sampler (100) to extend into being provided between the inner diameter of the sleeve (72) and the side wall of the mounting rod (4), a mounting cavity being provided around the inside of the sleeve (72), a strip hole communicating with the mounting cavity being provided on the inner wall of the sleeve (72), the strip holes being in plurality and being arranged around the central axis of the sleeve (72); A clamping block (73), wherein the clamping blocks (73) are multiple and are all located in the installation cavity and correspond one to one with the strip-shaped holes, and are slidably inserted into the strip-shaped holes; an inclined surface is provided at the end of the clamping block (73) away from the frame body (3); A thrust spring (74), the thrust spring (74) being located in the installation cavity, with one end abutting against an inner wall of the installation cavity and the other end abutting against the clamping block (73).
3. A molten steel sampling device for steelmaking as claimed in claim 1, characterized in that: Two limit blocks (8) are arranged on the conveying plate (5), and the opposite sides of the two limit blocks (8) are arc-shaped surfaces, and a space for placing the sampler (100) is formed between the two limit blocks (8).
4. The molten steel sampling device for steelmaking according to claim 1, characterized in that: The frame (1) is provided with a fixed frame (9), a screw rod (10) is rotatably arranged inside the fixed frame (9) along its length direction, two guide rods (11) are fixedly arranged inside the fixed frame (9), the two guide rods (11) are respectively located on both sides of the screw rod (10), a nut and two first sliders are fixedly arranged at the bottom of the conveying plate (5), the nut is sleeved on the screw rod (10), and the two first sliders are respectively slidably sleeved on the two guide rods (11), and a motor reducer (12) is provided on the frame (1), and the output shaft of the motor reducer (12) is connected to the end of the screw rod (10).
5. The molten steel sampling device for steelmaking according to claim 1, characterized in that: The frame (1) is also provided with a cantilever platform (13), the cantilever platform (13) is located below the frame body (3), a stripping hole (14) is opened on the cantilever platform (13), and the frame (1) is provided with a collection box (15), the collection box (15) is located below the stripping hole (14).
6. A molten steel sampling device for steelmaking as claimed in claim 5, characterized in that: The frame (1) is provided with a scraper (16), the scraper (16) is located on a side of the cantilever platform (13) close to the conveying plate (5), and a placement groove (17) is provided below the scraper (16).
7. The molten steel sampling device for steelmaking according to claim 1, characterized in that: A guide rod (18) is arranged inside the rotating frame (2) along its length direction; a second slider (19) is fixedly arranged on the frame body (3); the second slider (19) is slidably sleeved on the guide rod (18); a first cylinder (20) is arranged on the rotating frame (2); and a piston rod of the first cylinder (20) is fixedly connected to the frame body (3).
8. The molten steel sampling equipment for steelmaking according to claim 1, characterized in that: The frame body (3) is provided with a slide groove, a sliding block (21) is slidably inserted into the slide groove, the mounting rod (4) is fixedly arranged at one end of the sliding block (21), the frame body (3) is provided with a second cylinder (22), the length direction of the second cylinder (22) is parallel to the length direction of the sliding block (21), and the piston rod of the second cylinder (22) is fixedly connected to the end of the sliding block (21).