Photovoltaic cleaning driving wheel set and cleaning robot

By designing a photovoltaic cleaning drive wheel set including floating wheel set, the problem of poor stability of the crawler cleaning robot when crossing the edge of the photovoltaic panel is solved, the protection of the photovoltaic panel edge is achieved, and the service life of the photovoltaic panel is extended.

CN223052992UActive Publication Date: 2025-07-01QINGDAO LINGZHISHI INTELLIGENT TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202422133547.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-30
Publication Date
2025-07-01
Estimated Expiration
2034-08-30

AI Technical Summary

Technical Problem

The existing tracked photovoltaic panel cleaning robots have poor stability when crossing the edge of the photovoltaic panel, resulting in a large impact on the edge of the photovoltaic panel and will damage the photovoltaic panel for a long time.

Method used

A photovoltaic sweeping drive wheel set is designed, including a driving unit, a driving wheel, a passive wheel and a floating wheel set. The floating wheel set is arranged between the driving wheel and the passive wheel. Through the floating adjustment assembly and elastic element, the load-bearing surface and the track tension are maintained to ensure that the driving wheel set crosses smoothly at the edge of the photovoltaic panel.

Benefits of technology

Through the design of the floating wheel set, the cleaning robot can slow down the impact on the edge of the photovoltaic panel when it crosses the edge of the photovoltaic panel and extend the service life of the photovoltaic panel.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a photovoltaic cleaning driving wheel set and a cleaning robot, and the cleaning driving wheel set is symmetrically arranged on two sides of a cleaning robot body and is used for driving the cleaning robot to walk; the driving wheel set comprises a driving unit, a driving wheel, a driven wheel and a floating wheel set, and the driving unit is in transmission connection with the driving wheel; the driving wheel and the driven wheel are externally meshed and connected with a crawler belt; the floating wheel set is arranged between the driving wheel and the driven wheel, so that when the cleaning robot body crosses the edge of the photovoltaic panel, the floating wheel set can support the crawler belt between the driving wheel and the driven wheel in a floating mode according to the running working condition, the driving wheel set stably crosses the edge of the photovoltaic panel, and impact on the edge of the photovoltaic panel is relieved.
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Description

Technical Field

[0001] This application relates to the technical field of photovoltaic panel cleaning devices, and particularly to a photovoltaic cleaning drive wheel set and a cleaning robot. Background Art

[0002] A photovoltaic panel is composed of multiple photovoltaic cells. When sunlight shines on the photovoltaic cells, light energy is converted into electrical energy, generating direct current. The power generation efficiency of a photovoltaic panel depends on the amount of solar radiation it receives, and the cleanliness of the photovoltaic panel surface directly affects the absorption efficiency of solar radiation.

[0003] In practical applications, pollutants such as dust and sand are likely to accumulate on the surface of the photovoltaic panel. These pollutants will block sunlight, reduce the light transmittance of the photovoltaic panel, and thus affect the power generation efficiency of the photovoltaic panel.

[0004] Currently, there are various photovoltaic panel cleaning solutions on the market, mainly including manual cleaning, automatic sprinkler systems, manual cleaning tools, and cleaning robots. Among them, manual cleaning and manual cleaning tools are inefficient and labor-intensive; automatic sprinkler systems consume a large amount of water resources and are not suitable for use in arid regions; while cleaning robots have become a research hotspot and development trend in the field of photovoltaic panel cleaning due to their high degree of automation, good cleaning efficiency, and water resource conservation.

[0005] Existing photovoltaic panel cleaning robots mainly move on the surface of the photovoltaic panel through rail, wheeled or tracked walking mechanisms, and use roller brushes to remove dust. However, due to the gaps between adjacent photovoltaic panels, existing tracked cleaning robots have poor stability when crossing the edges of photovoltaic panels, resulting in a large impact on the edges of the photovoltaic panels, which will damage the photovoltaic panels over time. Therefore, a drive wheel set that can smoothly cross the edges of photovoltaic panels is needed. Utility Model Content

[0006] To solve the above technical problems, this application provides a photovoltaic cleaning drive wheel set and a cleaning robot.

[0007] In the first aspect of this application, a photovoltaic cleaning drive wheel set is provided, including:

[0008] A drive unit for providing power;

[0009] A driving wheel, which is in transmission connection with the drive unit;

[0010] A driven wheel, which is in meshing connection with the driving wheel through a crawler;

[0011] A floating wheel set, which is arranged between the driving wheel and the driven wheel and is used to adapt to the bearing surface and maintain the tension of the crawler.

[0012] In some embodiments of the present application, the floating wheel set includes a mounting plate, and both ends of the mounting plate are connected with mounting brackets through floating adjustment components, and at least one group of floating wheels is arranged on the mounting plate.

[0013] In some embodiments of the present application, the floating adjustment component includes a floating support, a connecting shaft and an elastic element; the floating support penetrates through the mounting bracket and its bottom is fixedly arranged on the mounting bracket; the upper end of the connecting shaft is sleeved in the floating support, the elastic element is movably sleeved on the lower end of the connecting shaft, and the top and bottom of the elastic element are respectively abutted against the floating support and the mounting plate.

[0014] In some embodiments of the present application, the circumferences of the driving wheel and / or the driven wheel are provided with:

[0015] A first groove or a first protrusion for meshing with the crawler belt.

[0016] In some embodiments of the present application, the inner side surface of the crawler belt is provided with:

[0017] A second protrusion adapted to the first groove, or a second groove adapted to the first protrusion.

[0018] In some embodiments of the present application, a reinforcing rib plate is further included and arranged between the driving wheel and the driven wheel.

[0019] In some embodiments of the present application, the driving unit is a motor.

[0020] In some embodiments of the present application, the elastic element is a spring.

[0021] In some embodiments of the present application, the mounting plate is provided with four groups of floating wheels.

[0022] In the second aspect of the present application, a cleaning robot is provided, which includes a photovoltaic cleaning driving wheel set, and the driving wheel set is symmetrically arranged on both sides of the cleaning robot body.

[0023] Compared with the prior art, the present utility model has the following advantages and beneficial effects: The photovoltaic cleaning driving wheel set of the present application is symmetrically arranged on both sides of the cleaning robot body for driving the cleaning robot to walk; the driving wheel set includes a driving unit, a driving wheel, a driven wheel and a floating wheel set, and the driving unit is in transmission connection with the driving wheel; the driving wheel and the driven wheel are externally meshed with a crawler belt; the floating wheel set is arranged between the driving wheel and the driven wheel. In this way, when the cleaning robot body crosses the edge of the photovoltaic panel, the floating wheel set can floatingly support the crawler belt between the driving wheel and the driven wheel according to the driving conditions, so that the driving wheel set can smoothly cross the edge of the photovoltaic panel and reduce the impact on the edge of the photovoltaic panel.

[0024] It should be understood that the above general description and the following detailed description are merely exemplary and explanatory, and do not limit this document. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] The drawings forming a part of this document are used to provide a further understanding of this document. The schematic embodiments and descriptions thereof of this document are used to explain this document and do not constitute an improper limitation to this document. In the drawings:

[0026] Figure 1 is a schematic structural diagram of a photovoltaic cleaning drive wheel set provided by an exemplary embodiment of the present application;

[0027] Figure 2 is a front view of a photovoltaic cleaning drive wheel set provided by an exemplary embodiment of the present application;

[0028] Figure 3 is a schematic structural diagram of a floating wheel set provided by an exemplary embodiment of the present application;

[0029] Figure 4 is a schematic structural diagram of a cleaning robot provided by an exemplary embodiment of the present application.

[0030] In the figures:

[0031] 1, photovoltaic cleaning drive wheel set; 2, cleaning robot body;

[0032] 10, drive unit; 20, driving wheel; 30, driven wheel; 40, crawler belt; 50, floating wheel set; 501, mounting plate; 502, mounting bracket; 503, floating adjustment assembly; 504, floating wheel; 60, reinforcing rib plate. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0033] To make the objectives, technical solutions and advantages of the embodiments of the present application clearer, the technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present application. Apparently, the described embodiments are some, but not all, of the embodiments of the present application. All other embodiments obtained by those of ordinary skill in the art based on the embodiments in the present application without creative efforts shall fall within the protection scope of the present application. It should be noted that, without conflict, the embodiments in the present application and the features in the embodiments may be arbitrarily combined with each other.

[0034] The photovoltaic panel is composed of multiple photovoltaic cells. When sunlight shines on the photovoltaic cells, the light energy is converted into electrical energy, generating direct current. The power generation efficiency of the photovoltaic panel depends on the amount of solar radiation it receives, and the cleanliness of the surface of the photovoltaic panel directly affects the absorption efficiency of solar radiation.

[0035] In actual applications, pollutants such as dust and sand are easily accumulated on the surface of photovoltaic panels. These pollutants will block sunlight, reduce the transmittance of photovoltaic panels, and thus affect the power generation efficiency of photovoltaic panels.

[0036] At present, there are many photovoltaic panel cleaning solutions on the market, mainly including manual cleaning, automatic spraying system, manual cleaning tools and cleaning robots, etc. Among them, manual cleaning and manual cleaning tools are inefficient and labor-intensive; automatic spraying system consumes a lot of water resources and is not suitable for use in arid areas; and cleaning robots have become a research hotspot and development trend in the field of photovoltaic panel cleaning due to their advantages such as high degree of automation, good cleaning efficiency and water conservation.

[0037] Existing photovoltaic panel cleaning robots mainly move on the surface of photovoltaic panels through rails, wheels or crawler walking mechanisms, and use roller brushes to remove dust. However, due to the gaps between adjacent photovoltaic panels, the existing crawler cleaning robots have poor stability when crossing the edge of the photovoltaic panel, resulting in a large impact on the edge of the photovoltaic panel, which will damage the photovoltaic panel over a long period of time. Therefore, a driving wheel set that can smoothly cross the edge of the photovoltaic panel is needed.

[0038] Based on this, an exemplary embodiment of the present application provides a photovoltaic cleaning drive wheel group, which is symmetrically arranged on both sides of the cleaning robot body and is used to drive the cleaning robot to walk; the driving wheel group includes a driving unit, a driving wheel, a passive wheel and a floating wheel group, and the driving unit is connected to the driving wheel in a transmission manner; the driving wheel and the passive wheel are externally meshed and connected with a track; the floating wheel group is arranged between the driving wheel and the passive wheel, so that when the cleaning robot body crosses the edge of the photovoltaic panel, the floating wheel group can float and support the track between the driving wheel and the passive wheel according to the driving conditions, so that the driving wheel group can smoothly cross the edge of the photovoltaic panel and reduce the impact on the edge of the photovoltaic panel.

[0039] An exemplary embodiment of the present application provides a photovoltaic cleaning drive wheel group, such as Figure 1 and 2 The photovoltaic cleaning driving wheel set comprises a driving unit 10, a driving wheel 20, a passive wheel 30 and a floating wheel set 50. The driving unit 10 is connected to the driving wheel 20 by transmission. The driving unit 10 is preferably a motor to drive the driving wheel 20 to rotate. The driving wheel 20 and the passive wheel 30 are externally meshed and connected with a track 40. The floating wheel set 50 is arranged between the driving wheel 20 and the passive wheel 30. The floating wheel set 50 has the function of floating adjustment to support the track 40. The floating wheel set 50 can floatingly support the track 40 between the driving wheel 20 and the passive wheel 30 according to the driving working conditions, adapt to various uneven bearing surfaces, keep the track 40 in tension, and make the driving wheel set smoothly cross the edge of the photovoltaic panel to reduce the impact on the edge of the photovoltaic panel.

[0040] likeFigure 3 As shown in the figure, the floating wheel set 50 includes a mounting plate 501. Both ends of the mounting plate 501 are connected to a mounting bracket 502 through a floating adjustment assembly 503. The mounting bracket 502 is connected to the cleaning robot body 2. At least one set of floating wheels 504 is arranged on the mounting plate 501. In this way, when the cleaning robot crosses two adjacent photovoltaic panels, the floating wheel set 50 can float up and down when crossing the gap between the two photovoltaic panels to adjust the support for the crawler 40, so that the cleaning robot can smoothly cross from one photovoltaic panel to another. At the same time, during the process of crossing the photovoltaic panel, since the up and down floating of the cleaning robot is small, the impact and vibration on the photovoltaic panel are small, reducing the impact and vibration on the edge of the photovoltaic panel.

[0041] Multiple sets of floating wheels 504 can be arranged on the mounting plate 501. Multiple sets of floating wheels 504 share one mounting plate 501, which can reduce the installation and processing costs. Preferably, the mounting plate 501 is provided with four sets of floating wheels 504.

[0042] Continue to refer to Figure 3 , the floating adjustment assembly 503 includes a floating support, a connecting shaft and an elastic element; the floating support penetrates through the mounting bracket and its bottom is fixedly arranged on the mounting bracket 502; the upper end of the connecting shaft is sleeved in the floating support, and the elastic element is movably sleeved on the lower end of the connecting shaft. The top and bottom of the elastic element are respectively abutted against the floating support and the mounting plate 501. Preferably, the elastic element is a spring. During the driving process of the cleaning robot, the elastic element can provide elastic force adjustment according to the driving working conditions, so that the cleaning robot can adapt to the bearing surfaces of various working conditions.

[0043] In one embodiment, first grooves arranged along the circumferential direction are provided on the circumferential surfaces of the driving wheel 20 and the driven wheel 30. Second protrusions adapted to the first grooves are provided on the inner side surface of the crawler 40. When the crawler 40 meshes with the driving wheel 20 and the driven wheel 30, the second protrusions are engaged in the first grooves to position the crawler 40 and enhance the meshing strength between the crawler 40 and the driving wheel 20 and the driven wheel 30.

[0044] In one embodiment, first protrusions arranged along the circumferential direction are provided on the circumferential surfaces of the driving wheel 20 and the driven wheel 30. Second grooves adapted to the first protrusions are provided on the inner side surface of the crawler 40. When the crawler 40 meshes with the driving wheel 20 and the driven wheel 30, the first protrusions are engaged in the second grooves to position the crawler 40 and enhance the meshing strength between the crawler 40 and the driving wheel 20 and the driven wheel 30.

[0045] In one embodiment, one of the driving wheel 20 or the driven wheel 30 has a first groove arranged along the circumferential direction on its circumferential surface, and a second protrusion adapted to the first groove is arranged on the inner side surface of the crawler belt 40; or one of the driving wheel 20 or the driven wheel 30 has a first protrusion arranged along the circumferential direction on its circumferential surface, and a second groove adapted to the first protrusion is arranged on the inner side surface of the crawler belt 40.

[0046] In one embodiment, in order to increase the stiffness and strength of the cleaning robot body 2, the cleaning drive wheel set further includes a reinforcing rib plate 60 arranged between the driving wheel 20 and the driven wheel 30.

[0047] An exemplary embodiment of the present application provides a cleaning robot, as Figure 4 shown. The cleaning robot includes a photovoltaic cleaning drive wheel set 1. Two photovoltaic cleaning drive wheel sets 1 are symmetrically arranged on both sides of the cleaning robot body 2 to realize the stable walking function of the cleaning robot. A cleaning roller is further arranged on the cleaning robot body 2. The photovoltaic cleaning drive wheel set 1 drives the cleaning robot to move to realize the cleaning of the photovoltaic panel.

[0048] In the present application, the terms "comprise", "include" or any other variant thereof are intended to cover non-exclusive inclusion, so that an article or device including a series of elements not only includes those elements but also includes other elements not expressly listed, or further includes elements inherent to such article or device. Without further limitation, the elements defined by the statement "include..." do not exclude the existence of additional identical elements in the article or device including the said elements.

[0049] Although the preferred embodiments of the present application have been described, those skilled in the art can make additional changes and modifications once they learn the basic creative concept. Therefore, the appended claims are intended to be construed to include the preferred embodiments as well as all changes and modifications falling within the scope of the present application.

[0050] Obviously, those skilled in the art can make various changes and modifications to the present application without departing from the spirit and scope of the present application. Thus, if these modifications and variations of the present application fall within the scope of the claims of the present application and their equivalent technologies, the intention of the present application also includes these changes and modifications.

Claims

1. A photovoltaic cleaning drive wheel set, characterized in that: include: A drive unit for providing power; A driving wheel, drivingly connected to the driving unit; A passive wheel meshingly connected with the driving wheel through a track; The floating wheel set is arranged between the driving wheel and the driven wheel, and is used to adapt to the bearing surface and maintain the track tension.

2. A photovoltaic cleaning drive wheel assembly according to claim 1, characterized in that: The floating wheel group comprises a mounting plate, both ends of which are connected with mounting brackets via floating adjustment components, and at least one group of floating wheels is arranged on the mounting plate.

3. A photovoltaic cleaning drive wheel assembly according to claim 2, characterized in that: The floating adjustment assembly includes a floating support, a connecting shaft and an elastic element; the floating support passes through the mounting bracket and its bottom is fixedly arranged on the mounting bracket; the upper end of the connecting shaft is sleeved in the floating support, and the elastic element is movably sleeved on the lower end of the connecting shaft, and the top and bottom of the elastic element are respectively abutted against the floating support and the mounting plate.

4. A photovoltaic cleaning drive wheel assembly according to claim 1, characterized in that: The circumferential surface of the driving wheel and / or the driven wheel is provided with: The first groove or the first protrusion is used to engage with the crawler track.

5. A photovoltaic cleaning drive wheel assembly according to claim 4, characterized in that: The inner side of the crawler is provided with: A second protrusion matched with the first groove, or a second groove matched with the first protrusion.

6. A photovoltaic cleaning drive wheel assembly according to claim 1, characterized in that: It also includes a reinforcing rib plate arranged between the driving wheel and the driven wheel.

7. A photovoltaic cleaning drive wheel assembly according to claim 1, characterized in that: The driving unit is a motor.

8. A photovoltaic cleaning drive wheel assembly according to claim 3, characterized in that: The elastic element is a spring.

9. A photovoltaic cleaning drive wheel assembly according to claim 2, characterized in that: The mounting plate is provided with four sets of floating wheels.

10. A cleaning robot, characterized in that: It comprises a photovoltaic cleaning driving wheel group as described in any one of claims 1 to 9, wherein the driving wheel group is symmetrically arranged on both sides of the cleaning robot body.