Explosion-proof integrated controller

By introducing sealing components and restraining components into the explosion-proof integrated controller, the problem of dust and dust entering is solved, effective dustproof effect and tight connection of wires are achieved, and the service life and operation stability of the equipment are improved.

CN223053348UActive Publication Date: 2025-07-01FOSHAN NABRO IND EQUIP CO LTD
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Patent Information

Application Number
CN202422519205.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-18
Publication Date
2025-07-01
Estimated Expiration
2034-10-18

AI Technical Summary

Technical Problem

When used by the existing explosion-proof integrated controller, powder and dust can easily enter the controller cavity through the heat dissipation port and connection hole, affecting its normal use and life.

Method used

The design of sealing components, restraining components and dust grids is adopted, and the heat dissipation port is sealed through the cooperation of sealing doors, threaded sleeves, servo motors and belts; the coordination of toothed rings, movable gears, rotating rods and extrusion balls is used to achieve tight connections and dust protection of wires.

Benefits of technology

Effectively avoid dust and dust entering the controller, improve the service life and normal operation of the equipment, and ensure the close connection between the wires and the controller.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of controllers, and discloses an explosion-proof integrated controller which comprises a controller body and a connecting seat fixedly installed in the middle of the bottom of the controller body, a bottom plate is fixedly installed at the bottom of the connecting seat, and fixing frames are fixedly installed in the middles of the left side and the right side of the controller body respectively. A sealing assembly is jointly installed on the opposite sides of the fixing frames, a plurality of wire inlets are formed in the position, close to the top, of the rear side of the controller body at equal intervals, and a gear ring, a movable gear, a rotating rod, a swing rod, an extrusion ball, a transmission rod, a rotating disc, a T-shaped bolt, an L-shaped plate and a positioning groove are matched with one another, so that extrusion of a threaded sleeve can be achieved; the arrangement of the threaded sleeve is beneficial to the entrance and connection of wires of external equipment, and the threaded sleeve can be tightly attached to the wires by extruding the threaded sleeve, thereby not only playing a role in bunching, but also effectively preventing dust and dust from entering, and achieving a better blocking effect.
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Description

Technical Field

[0001] The utility model relates to the technical field of controllers, in particular to an explosion-proof integrated controller. Background Technique

[0002] The powder room control cabinet is one of the core devices of the dust treatment system, mainly responsible for controlling the operating status of dust treatment equipment, including dust collectors, fans, conveying equipment, etc. The powder room control cabinet internally contains important components such as PLC controllers, frequency converters, relays, and various sensors, and precise control of dust treatment equipment is achieved through these components.

[0003] When the existing explosion-proof integrated controller is in use, in order for the device to operate better and prevent damage caused by excessive temperature, there are heat dissipation ports. However, there will be powder and dust in the environment, and the existing controller lacks components for protecting it when not in use, resulting in dust entering the inner cavity of the controller through the heat dissipation ports, affecting its normal use. In addition, when the controller is in use, it needs to be connected to external equipment through wires, and gaps in the connection holes will also cause dust to enter, affecting the use effect of the device.

[0004] Therefore, we propose an explosion-proof integrated controller to solve the problems raised above. Content of the Utility Model

[0005] The purpose of the utility model is to provide an explosion-proof integrated controller to solve the problems raised in the above background technique.

[0006] To achieve the above purpose, the utility model provides the following technical solution: An explosion-proof integrated controller, including a controller body and a connection seat fixedly installed in the middle of the bottom of the controller body. The bottom of the connection seat is fixedly installed with a bottom plate. At the middle parts of the left and right sides of the controller body, fixing frames are respectively fixedly installed. A sealing component is jointly installed on the opposite sides of the fixing frames. At the rear side of the controller body near the top, a plurality of wire inlet openings are equally spaced and opened, and at the rear side of the controller body near the top, a plurality of mounting plates are equally spaced and fixedly installed. In the middle parts of the mounting plates, rubber sleeves are respectively fixedly penetrated and installed, and the rubber sleeves are respectively located in the inner cavities of adjacent wire inlet openings, and binding components are respectively installed on the rear sides of the mounting plates.

[0007] Preferably, the binding component includes a toothed ring rotatably installed on the rear side of one of the mounting plates. On the four sides of the inner cavity of the toothed ring, movable gears are respectively engaged, and in the middle parts of the movable gears, rotating rods are respectively fixedly penetrated and installed. The front ends of the rotating rods are respectively movably installed on the mounting plates, and swing rods are respectively fixedly sleeved on the output ends of the rotating rods.

[0008] Preferably, extrusion balls are fixedly installed at the ends of the swing rod far from the adjacent rotating rods respectively, and the extrusion balls are respectively attached to the rubber sleeves. A transmission rod is fixedly installed at the rear end of the upper rotating rod, and an L-shaped plate is arranged at the rear end of the upper rotating rod. The rear end of the transmission rod movably penetrates and extends to the outside of the L-shaped plate, and the front side of the L-shaped plate is fixedly installed on the controller body.

[0009] Preferably, a turntable is fixedly installed at the rear end of the transmission rod, and a T-shaped bolt is threadedly penetrated and installed near the top of the turntable, which is convenient for the fixed installation of the transmission rod.

[0010] Preferably, a plurality of positioning grooves are formed at the rear side of the L-shaped plate, and the positioning grooves are arranged in an annular array with the center of the transmission rod as the axis. The output end of the T-shaped bolt is inserted into the inner cavity of one of the positioning grooves.

[0011] Preferably, a plurality of heat dissipation openings are respectively equidistantly formed at the left and right sides of the controller body, and the heat dissipation openings are respectively located in the inner cavities of the adjacent fixed frames. Dust-proof nets are respectively fixedly installed near the middle of the inner cavities of the fixed frames, which can prevent dust and powder from entering when the controller body is in use.

[0012] Preferably, the sealing assembly includes sealing doors respectively attached to the opposite sides of the fixed frames. Fixed rods are respectively fixedly installed near the front side of the bottoms of the sealing doors, and threaded sleeves are respectively fixedly installed at the lower ends of the fixed rods. The bottoms of the threaded sleeves are respectively slidably installed on the controller body. Middle parts of the threaded sleeves are respectively threadedly penetrated and installed with threaded rods. Two side plates are respectively fixedly installed near the left and right sides of the top of the controller body, and the side plates are arranged front and back. The front ends of the threaded rods are respectively movably installed on the adjacent side plates, and the rear ends of the threaded rods respectively threadedly penetrate and extend to the outside of the adjacent side plates. First single-groove pulleys and second single-groove pulleys are respectively fixedly sleeved on the output ends of the threaded rods. A belt is jointly sleeved on the outsides of the first single-groove pulley and the second single-groove pulley to realize the extrusion of the threaded sleeves.

[0013] Preferably, a servo motor is arranged at the rear end of the right threaded rod, and the output end of the servo motor is fixedly connected to the rear end of the right threaded rod. An L-shaped support plate is fixedly installed at the rear side of the servo motor, and the front side of the L-shaped support plate is fixedly installed on the bottom plate.

[0014] Compared with the prior art, the beneficial effects of the utility model are:

[0015] 1. Through the mutual cooperation among components such as the sealing door, fixed rod, threaded sleeve, threaded rod, servo motor, L-shaped support plate, side plate and belt, the sealing door can be driven to move back and forth, thereby realizing the sealing of the heat dissipation port, avoiding the entry of dust and powder. The long-term entry of dust and powder will affect the normal use of the controller body and reduce its service life. In addition, the setting of the dust-proof net can prevent the entry of dust and powder when the controller body is in use, and when the controller body is not in use, the sealing door can be closed to completely block dust.

[0016] 2. Through the mutual cooperation among components such as the toothed ring, movable gear, rotating rod, swinging rod, extrusion ball, transmission rod, turntable, T-shaped bolt, L-shaped plate and positioning groove, the extrusion of the threaded sleeve can be realized. The setting of the threaded sleeve facilitates the entry and connection of wires of external devices, and squeezing the threaded sleeve can make it fit tightly with the wires, which not only plays a role in bundling the wires, but also effectively avoids the entry of dust and powder, and the blocking effect is better. Brief Description of the Drawings

[0017] Figure 1 is the normal three-dimensional view of the present utility model;

[0018] Figure 2 is the partial rear side view sectional three-dimensional view of the present utility model;

[0019] Figure 3 is the partial rear side view sectional expanded three-dimensional view of the present utility model;

[0020] Figure 4 is the partial sectional expanded three-dimensional view of the present utility model;

[0021] Figure 5 is the partial expanded three-dimensional view of the heat dissipation port of the present utility model;

[0022] Figure 6 is the partial structural three-dimensional view of the mounting plate of the present utility model;

[0023] Figure 7 is of the present utility model Figure 3 Enlarged view at A in;

[0024] Figure 8 is of the present utility model Figure 3 Enlarged view at B in.

[0025] In the figure: 1. Controller body; 2. Connecting seat; 3. Base plate; 4. Fixed frame; 5. Sealing assembly; 51. Sealing door; 52. Fixed rod; 53. Threaded sleeve; 54. Threaded rod; 541. Servo motor; 542. L-shaped support plate; 55. Side plate; 56. Belt; 6. Mounting plate; 7. Rubber sleeve; 8. Restraining assembly; 81. Tooth ring; 82. Movable gear; 83. Rotating rod; 84. Swing rod; 85. Extrusion ball; 86. Transmission rod; 861. Turntable; 862. T-shaped bolt; 87. L-shaped plate; 871. Positioning groove. Specific implementation mode

[0026] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work shall fall within the protection scope of the present invention.

[0027] Embodiment 2

[0028] Please refer to Figures 1-8 , an explosion-proof integrated controller, including a controller body 1 and a connecting seat 2 fixedly installed in the middle of the bottom of the controller body 1. A base plate 3 is fixedly installed at the bottom of the connecting seat 2. Fixing frames 4 are respectively fixedly installed in the middle of the left and right sides of the controller body 1. A sealing assembly 5 is commonly installed on the opposite sides of the fixing frames 4. A plurality of wire inlet ports are equally spaced and opened near the top of the rear side of the controller body 1, and a plurality of mounting plates 6 are equally spaced and fixedly installed near the top of the rear side of the controller body 1. Rubber sleeves 7 are respectively fixedly penetrated through the middle parts of the mounting plates 6. The rubber sleeves 7 are respectively located in the inner cavities of adjacent wire inlet ports, and restraining assemblies 8 are respectively installed on the rear sides of the mounting plates 6. The setting of the sealing assembly 5 can play a role in sealing the fixing frame 4, and the setting of the restraining assembly 8 can extrude the rubber sleeves 7.

[0029] In this embodiment, a plurality of heat dissipation ports are equally spaced and opened on the left and right sides of the controller body 1, and the heat dissipation ports are respectively located in the inner cavities of adjacent fixing frames 4. Dust-proof nets are respectively fixedly installed near the middle of the inner cavities of the fixing frames 4, which is beneficial to the heat dissipation of the controller body 1 and the blocking of dust and dust.

[0030] In this embodiment, as Figures 6-8As shown in the figure, the binding component 8 includes a toothed ring 81 rotatably mounted on the rear side of one of the mounting plates 6. Four sides of the inner cavity of the toothed ring 81 are respectively engaged with movable gears 82. The middle parts of the movable gears 82 are respectively fixedly penetrated and installed with rotating rods 83. The front ends of the rotating rods 83 are respectively movably installed on the mounting plate 6. The output ends of the rotating rods 83 are respectively fixedly sleeved with swinging rods 84. One ends of the swinging rods 84 far from the adjacent rotating rods 83 are respectively fixedly installed with extrusion balls 85;

[0031] Further, the extrusion balls 85 are respectively attached to the rubber sleeve 7. The rear end of the upper rotating rod 83 is fixedly installed with a transmission rod 86. The rear end of the upper rotating rod 83 is provided with an L-shaped plate 87. The rear end of the transmission rod 86 movably penetrates and extends to the outside of the L-shaped plate 87. The front side of the L-shaped plate 87 is fixedly installed on the controller body 1, which can extrude the rubber sleeve 7, so that the rubber sleeve 7 is closely attached to the wires of external devices, avoiding the entry of dust and powder.

[0032] Further, the rear end of the transmission rod 86 is fixedly installed with a turntable 861. A T-shaped bolt 862 is threadedly penetrated and installed near the top of the turntable 861, which is beneficial to the limit of the turntable 861.

[0033] As Figure 8 shown, a plurality of positioning grooves 871 are opened on the rear side of the L-shaped plate 87, and the positioning grooves 871 are arranged in an annular array with the center of the transmission rod 86 as the axis. The output end of the T-shaped bolt 862 is inserted into the inner cavity of one of the positioning grooves 871, which is beneficial to the development of the limit work of the turntable 861.

[0034] Embodiment 2

[0035] In this embodiment: when in use, the connecting wire of the external device can pass through the rubber sleeve 7 and enter the controller body 1 for connection. After the connection is completed, the corresponding T-shaped bolt 862 can be rotated to make it away from the inner cavity of one of the positioning grooves 871, and then the corresponding turntable 861 is rotated to drive the transmission rod 86 to rotate. When the transmission rod 86 rotates, it will drive the adjacent movable gears 82 to rotate. When the movable gears 82 rotate, they will drive the toothed ring 81 to rotate. When the toothed ring 81 rotates, it will drive other movable gears 82 to rotate synchronously. When the movable gears 82 rotate, they will drive the adjacent swinging rods 84 to swing, and then the extrusion balls 85 can be driven to move to extrude the rubber sleeve 7, so that the rubber sleeve 7 is closely attached to the connecting wire, avoiding the entry of dust and powder, and playing a role in dust prevention. After the binding is completed, the rotation of the turntable 861 can be stopped, and then the T-shaped bolt 862 is rotated in the reverse direction to make it continue to insert into the inner cavity of the adjacent positioning groove 871.

[0036] Embodiment 3

[0037] This embodiment is an improvement made on the basis of Embodiment 1. Specifically, please refer toFigures 1-5 , the sealing assembly 5 includes sealing doors 51 respectively attached to opposite sides of the fixed frame 4. Fixed rods 52 are respectively and fixedly installed near the front side at the bottom of the sealing doors 51, and threaded sleeves 53 are respectively and fixedly installed at the lower ends of the fixed rods 52. The bottoms of the threaded sleeves 53 are respectively slidably installed on the controller body 1. Threaded rods 54 are respectively and threadedly penetrated through the middle parts of the threaded sleeves 53. Two side plates 55 are respectively and fixedly installed near the left and right sides at the top of the controller body 1. The side plates 55 are arranged front and back. The front ends of the threaded rods 54 are respectively movably installed on the adjacent side plates 55, and the rear ends of the threaded rods 54 respectively threadedly penetrate and extend to the outside of the adjacent side plates 55. A first single-groove pulley and a second single-groove pulley are respectively and fixedly sleeved on the output ends of the threaded rods 54. A belt 56 is jointly sleeved on the outsides of the first single-groove pulley and the second single-groove pulley, which can achieve the sealing of the fixed frame 4 and prevent the entry of dust and powder when not in use.

[0038] In this embodiment, a servo motor 541 is arranged at the rear end of the right threaded rod 54, and the output end of the servo motor 541 is fixedly connected to the rear end of the right threaded rod 54. An L-shaped support plate 542 is fixedly installed at the rear side of the servo motor 541, and the front side of the L-shaped support plate 542 is fixedly installed on the bottom plate 3, which can drive the threaded rod 54 to rotate.

[0039] In this embodiment: Through the setting of the controller body 1, the device can be operated and controlled. The setting of the heat dissipation port is conducive to ventilation and heat dissipation. In addition, the setting of the dust-proof net can block the entry of ash and dust. After the controller body 1 is used, the servo motor 541 can be operated. When the servo motor 541 operates, it will drive the right threaded rod 54 to rotate. Then, under the transmission of the belt 56, the threaded rods 54 on both sides will rotate synchronously. When the threaded rod 54 rotates, it will drive the threaded sleeve 53 to move forward. When the threaded sleeve 53 moves forward, it will drive the sealing doors 51 on both sides to move forward through the adjacent fixed rods 52, realizing the sealing of the adjacent fixed frame 4 and completely isolating the entry of dust and powder.

[0040] Working principle: When in use, the connecting wire of an external device can pass through the rubber sleeve 7 and enter the controller body 1 for connection. After the connection is completed, the corresponding T-shaped bolt 862 can be rotated to move it away from the inner cavity of one of the positioning grooves 871, and then the corresponding turntable 861 is rotated to drive the transmission rod 86 to rotate. When the transmission rod 86 rotates, it will drive the adjacent movable gear 82 to rotate. When the movable gear 82 rotates, it will drive the toothed ring 81 to rotate. When the toothed ring 81 rotates, it will drive other movable gears 82 to rotate synchronously. When the movable gear 82 rotates, it will drive the adjacent swing rod 84 to swing, so as to drive the extrusion ball 85 to move and extrude the rubber sleeve 7, so that the rubber sleeve 7 is closely attached to the connecting wire, avoiding the entry of dust and powder, and playing a role in dust prevention. After the binding is completed, the turntable 861 can be stopped from rotating, and then the T-shaped bolt 862 is rotated in the reverse direction to make it continue to insert into the inner cavity of the adjacent positioning groove 871, and then the controller body 1 can start to work. Through the setting of the controller body 1, the device can be operated and controlled, and the setting of the heat dissipation port is conducive to ventilation and heat dissipation. In addition, the setting of the dust-proof net can block the entry of ash and dust. After the controller body 1 is used, the servo motor 541 can be operated. When the servo motor 541 operates, it will drive the right threaded rod 54 to rotate, and then driven by the belt 56, the threaded rods 54 on both sides will rotate synchronously. When the threaded rod 54 rotates, it will drive the threaded sleeve 53 to move forward, and when the threaded sleeve 53 moves forward, it will drive the sealing doors 51 on both sides to move forward through the adjacent fixing rod 52, realizing the sealing of the adjacent fixing frame 4, and can completely isolate the entry of dust and powder.

[0041] The content not described in detail in this specification belongs to the prior art well-known to those skilled in the art.

[0042] Although the present invention has been described in detail with reference to the foregoing embodiments, for those skilled in the art, they can still modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.

Claims

1. An explosion-proof integrated controller, comprising a controller body (1) and a connecting seat (2) fixedly mounted at the middle of the bottom of the controller body (1), characterized in that: A bottom plate (3) is fixedly mounted on the bottom of the connection seat (2); fixed frames (4) are respectively fixedly mounted at the middle of the left and right sides of the controller body (1); a sealing assembly (5) is commonly mounted on the opposite side of the fixed frames (4); a plurality of wire inlets are equally spaced apart at the rear side of the controller body (1) near the top; a plurality of mounting plates (6) are equally spaced apart at the rear side of the controller body (1) near the top; a rubber sleeve (7) is respectively fixedly mounted through the middle of the mounting plates (6); the rubber sleeves (7) are respectively located in the inner cavities of adjacent wire inlets; and a restraining assembly (8) is respectively mounted on the rear side of the mounting plates (6).

2. An explosion-proof integrated controller according to claim 1, characterized in that: The restraining assembly (8) comprises a gear ring (81) rotatably mounted on the rear side of one of the mounting plates (6), movable gears (82) are respectively meshed at four sides of the inner cavity of the gear ring (81), and a rotating rod (83) is respectively fixedly installed and penetrated at the middle of the movable gear (82), the front end of the rotating rod (83) is respectively movably mounted on the mounting plate (6), and the output end of the rotating rod (83) is respectively fixedly sleeved with a swing rod (84).

3. An explosion-proof integrated controller according to claim 2, characterized in that: An extrusion ball (85) is fixedly mounted on one end of the swing rod (84) away from the adjacent rotating rod (83), and the extrusion ball (85) is respectively fitted on the rubber sleeve (7). A transmission rod (86) is fixedly mounted on the rear end of the upper rotating rod (83). An L-shaped plate (87) is provided on the rear end of the upper rotating rod (83), and the rear end of the transmission rod (86) movably extends through the outer side of the L-shaped plate (87), and the front side of the L-shaped plate (87) is fixedly mounted on the controller body (1).

4. An explosion-proof integrated controller according to claim 3, characterized in that: A rotating disk (861) is fixedly mounted on the rear end of the transmission rod (86), and a T-shaped bolt (862) is threadedly penetrated and mounted on the rotating disk (861) near the top.

5. The explosion-proof integrated controller according to claim 4, characterized in that: A plurality of positioning grooves (871) are provided on the rear side of the L-shaped plate (87), and the positioning grooves (871) are arranged in a circular array with the center of the transmission rod (86) as the axis, and the output end of the T-shaped bolt (862) is inserted into the inner cavity of one of the positioning grooves (871).

6. The explosion-proof integrated controller according to claim 1, characterized in that: A plurality of heat dissipation openings are provided at equal intervals on the left and right sides of the controller body (1), and the heat dissipation openings are respectively located in the inner cavities of adjacent fixed frames (4), and dust screens are respectively fixedly installed near the middle of the inner cavities of the fixed frames (4).

7. The explosion-proof integrated controller according to claim 1, characterized in that: The sealing assembly (5) comprises sealing doors (51) respectively attached to opposite sides of the fixing frame (4); fixing rods (52) are respectively fixedly mounted on the bottom of the sealing doors (51) near the front side; threaded sleeves (53) are respectively fixedly mounted on the lower ends of the fixing rods (52); and the bottoms of the threaded sleeves (53) are respectively slidably mounted on the controller body (1).

8. The explosion-proof integrated controller according to claim 7, characterized in that: A threaded rod (54) is threadedly installed at the middle of the threaded sleeve (53), and two side panels (55) are fixedly installed at the top of the controller body (1) near the left and right sides. The side panels (55) are arranged front and back, and the front ends of the threaded rod (54) are movably installed on the adjacent side panels (55), and the rear ends of the threaded rod (54) are threadedly installed to extend to the outside of the adjacent side panels (55).

9. The explosion-proof integrated controller according to claim 8, characterized in that: A first single groove wheel and a second single groove wheel are respectively fixedly sleeved on the output end of the threaded rod (54), and a belt (56) is sleeved on the outer sides of the first single groove wheel and the second single groove wheel.

10. The explosion-proof integrated controller according to claim 8, characterized in that: A servo motor (541) is provided at the rear end of the right threaded rod (54), and an output end of the servo motor (541) is fixedly connected to the rear end of the right threaded rod (54), an L-shaped support plate (542) is fixedly mounted on the rear side of the servo motor (541), and a front side of the L-shaped support plate (542) is fixedly mounted on the bottom plate (3).