Uniform guniting device for grain ultrathin slices

Abstract

The utility model provides a uniform guniting device for grain ultrathin slices. The uniform guniting device comprises a roller, a driving device for driving the roller to rotate, a supporting frame for supporting the roller and the driving device, and a guniting assembly, one side of the roller is opened; the guniting assembly comprises a liquid storage tank, a booster pump connected with the liquid storage tank, a liquid outlet header pipe connected with the liquid outlet end of the booster pump, and a plurality of high-pressure atomizing nozzles arranged in the length direction of the liquid outlet header pipe; the liquid outlet header pipe extends into an inner cavity of the roller from the open side of the roller and is horizontally arranged, and the high-pressure atomization nozzles are located in the inner cavity of the roller. According to the uniform pulp spraying device for the ultrathin grain slices, pulp spraying is uniform, and pulp can be uniformly attached to the ultrathin grain slices.

Description

Technical Field

[0001] The utility model belongs to the technical field of food production equipment, in particular to a uniform spraying device for ultra-thin cereal slices. Background Art

[0002] When preparing rolled cereal flakes such as oatmeal, it is necessary to spray slurries of different flavors on the rolled flakes to give the products different flavors. In the prior art, traditional slurry mixing or spraying equipment is mostly used, and its main structure is a stirring barrel for carrying materials, a driving motor for driving the stirring barrel to roll and stir, and a nozzle for spraying slurry on the top of the drum. When such equipment is used to process ultra-thin cereal flakes, such as 0.3mm ultra-thin wheat flakes, due to the rough spraying and stirring methods, the spraying is uneven, and the ultra-thin flakes at the locations where more slurry is sprayed are easy to absorb water and form clumps, and the locations where less slurry is sprayed have a weak flavor, which affects the taste and quality of the entire product. Therefore, it is necessary to develop a device for spraying ultra-thin cereal flakes. Utility Model Content

[0003] In view of this, in order to solve the above technical problems, the utility model proposes a uniform spraying device for ultra-thin cereal slices, which has a reasonable structural design and moderate uniform spraying, and can ensure uniform adhesion of the slurry.

[0004] In order to achieve the above object, the technical solution of the utility model is implemented as follows:

[0005] A uniform spraying device for ultra-thin cereal flakes, comprising:

[0006] A drum, wherein the drum is horizontally arranged and has one side open;

[0007] A support frame, on which the roller is rotatably mounted;

[0008] A driving device, which is mounted on the supporting frame and can drive the drum to rotate;

[0009] A spraying assembly, the spraying assembly comprising a liquid storage tank, a booster pump connected to the liquid outlet end of the liquid storage tank, a liquid outlet main pipe connected to the liquid outlet end of the booster pump, and a plurality of high-pressure atomizing nozzles arranged along the length direction of the liquid outlet main pipe; the liquid outlet main pipe extends from the open side of the drum into the inner cavity of the drum, the liquid outlet main pipe is arranged horizontally, and the high-pressure atomizing nozzles are located in the inner cavity of the drum.

[0010] The ultra-thin grain flakes are fed into the inner cavity of the drum from the open side of the drum; the slurry stored in the liquid storage tank in the spraying assembly is pressurized by the booster pump and transported to each high-pressure atomizing nozzle along the liquid outlet main pipe. After atomization, the ultra-thin flakes are sprayed in a mist form in small quantities and multiple times. The driving device drives the drum to rotate and stir the material in the drum, so that the slurry can be evenly attached to the ultra-thin grain flakes.

[0011] Furthermore, a plurality of stirring plates are circumferentially arranged on the inner cavity side wall of the drum; a circular baffle is detachably arranged on the open side of the drum, and the total liquid outlet pipe extends into the inner cavity of the drum through the inner ring hole of the circular baffle.

[0012] By using a drum with stirring plates on the inner cavity side wall and horizontally placed, it can avoid the breakage of ultra-thin cereal flakes while fully stirring.

[0013] Furthermore, the support frame includes a bottom plate, a drum mounting frame and a driving device mounting frame mounted on the bottom plate; the drum is rotatably mounted on the drum mounting frame; the driving device is fixed on the driving device mounting frame.

[0014] Furthermore, the drum mounting frame includes a mounting seat and a column; the upper end surface of the mounting seat is an arc-shaped through groove structure adapted to the outer surface of the drum; the drum is rotatably mounted in the arc-shaped through groove through a rotating bearing; a protruding roller ring is circumferentially arranged on the outer surface of the drum, a slide rail adapted to the protruding roller ring is arranged in the arc-shaped through groove, and the protruding roller ring is slidably embedded in the slide rail; the column is arranged corresponding to the protruding roller ring, a stabilizing block is mounted on the column, and a chute adapted to the protruding roller ring is arranged on the stabilizing block, and the protruding roller ring is slidably embedded in the chute.

[0015] The cooperation of the rotating bearing, the protruding roller ring and the slide rail between the drum and the mounting seat enables the drum to rotate smoothly on the mounting seat under the action of the driving device; the cooperation of the stabilizing block on the column and the protruding roller ring plays a role of clamping and guiding for the protruding roller ring without affecting the rotation of the drum, and can improve the stability of the drum during rotation.

[0016] Furthermore, there are a plurality of the rotating bearings and the protruding roller rings, which are arranged at intervals along the axial direction of the drum; the number of the columns is twice that of the protruding roller rings, and every two columns are symmetrically arranged on both sides of a protruding roller ring and are embedded in the chutes on the corresponding stabilizing blocks.

[0017] Furthermore, the driving device mounting frame is located on the closed side of the drum and includes a support leg, a support plate supported by the support leg, and a support column arranged on the support plate; the driving device is mounted on the support plate, the output end of the driving device is connected to a rotating arm at the center position of the end face on the closed side of the drum, the rotating arm is rotatably supported on the support column through a rotating bearing, and the driving device drives the drum to rotate by driving the rotation of the rotating arm.

[0018] The driving device can adopt a rotary driving motor, and the output end is connected to the rotary arm through a speed reducer, a coupling, etc., driving the rotary arm to rotate, and then driving the drum to rotate.

[0019] Furthermore, the total liquid outlet pipe is located above the central axis of the drum.

[0020] Furthermore, the spraying component further includes a carrier for installing the liquid storage tank and the booster pump, and the bottom of the carrier is provided with universal rollers with braking devices.

[0021] The spraying component can move freely to adjust the length of the total liquid outlet pipe extending into the drum.

[0022] Compared with the prior art, the uniform spraying device for ultra-thin cereal flakes of the present invention has the following advantages:

[0023] (1) The structure of the uniform spraying device for ultra-thin cereal flakes of the present invention is reasonably designed. By arranging a total liquid outlet pipe with a plurality of high-pressure atomizing nozzles distributed in the inner cavity of the horizontally placed drum, after the slurry is pressurized by a booster pump, it is evenly sprayed in a mist form by the high-pressure atomizing nozzles. The ultra-thin flakes can be spray-treated in a form of spraying in small amounts multiple times. Combined with the rotation of the drum, the slurry can be evenly attached.

[0024] (2) Between the drum and the mounting base of the present invention, through the cooperation of a rotary bearing, a protruding roller ring and a slide rail, the drum can rotate smoothly and without obstruction on the mounting base under the action of the driving device. Then, through the cooperation of the stabilizing block on the column and the protruding roller ring, while not affecting the rotation of the drum, it plays a role of clamping and guiding the protruding roller ring, further improving the rotation stability of the drum. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] The drawings constituting a part of the present invention are used to provide a further understanding of the present invention. The schematic embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation to the present invention. In the drawings:

[0026] Figure 1 is a schematic internal structure diagram of the uniform spraying device for ultra-thin cereal flakes according to an embodiment of the present invention;

[0027] Figure 2 is Figure 1 an enlarged view of part A of

[0028] Figure 3 is a schematic structure diagram of the open side of the drum according to an embodiment of the present invention;

[0029] Figure 4 is a schematic side structure diagram of the column and the stabilizing block according to an embodiment of the present invention;

[0030] Figure 5 Schematic diagram of the inner surface structure of the column and the stabilizing block according to an embodiment of the present utility model;

[0031] Figure 6 Schematic diagram of the external structure of the uniform slurry spraying device for cereal ultra-thin slices according to an embodiment of the present utility model.

[0032] Explanation of reference numerals:

[0033] 1 - roller, 2 - support frame, 3 - driving device, 4 - slurry spraying assembly, 5 - stirring plate, 6 - annular baffle, 7 - bottom plate, 8 - mounting seat, 9 - column, 10 - rotary bearing, 11 - protruding roller ring, 12 - slide rail, 13 - stabilizing block, 14 - chute, 15 - support leg, 16 - support plate, 17 - support column, 18 - rotary arm, 19 - liquid storage tank, 20 - booster pump, 21 - main liquid outlet pipe, 22 - high-pressure atomizing nozzle, 23 - carrier frame. Detailed implementation manners

[0034] It should be noted that, without conflict, the embodiments in the present utility model and the features in the embodiments may be combined with each other.

[0035] In the description of the present utility model, it should be understood that the orientation or positional relationship indicated by the terms "center", "longitudinal", "transverse", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as a limitation to the present utility model. In the description of the present utility model, unless otherwise specified, the meaning of "a plurality of" is two or more.

[0036] In the description of the present utility model, it should be noted that, unless otherwise clearly defined and limited, the terms "installation", "connection", "connection" should be understood in a broad sense. For example, it may be a fixed connection, a detachable connection, or an integral connection; it may be a mechanical connection or an electrical connection; it may be directly connected, or indirectly connected through an intermediate medium, and it may be the communication inside two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific situations.

[0037] The present utility model will be described in detail below with reference to the drawings and in combination with embodiments.

[0038] As Figures 1 to 6As shown in the figure, a uniform slurry spraying device for ultra-thin cereal flakes includes a roller 1, a support frame 2, a driving device 3, and a slurry spraying assembly 4;

[0039] Among them, the roller 1 is horizontally arranged, and a plurality of stirring plates 5 are arranged along the circumferential direction on the inner cavity side wall; one side of the roller 1 is open, and an annular baffle 6 is detachably arranged at the open part;

[0040] The support frame 2 includes a bottom plate 7, a roller mounting frame and a driving device mounting frame mounted on the bottom plate 7;

[0041] The roller mounting frame includes a mounting seat 8 and a column 9; the upper end surface of the mounting seat 8 is an arc-shaped through groove structure adapted to the outer surface of the roller 1; the roller 1 is rotatably mounted in the arc-shaped through groove through a rotary bearing 10; a protruding roller ring 11 is arranged along the circumferential direction on the outer surface of the roller 1, a slide rail 12 adapted to the protruding roller ring 11 is arranged in the arc-shaped through groove, and the protruding roller ring 11 is slidably embedded in the slide rail 12; the column 9 is arranged corresponding to the protruding roller ring 11, a stabilizing block 13 is mounted on the column 9, and a chute 14 adapted to the protruding roller ring 11 is arranged on the stabilizing block 13, and the protruding roller ring 11 is slidably embedded in the chute 14; there are a plurality of rotary bearings 10 and protruding roller rings 11, which are arranged at intervals along the axial direction of the roller 1; the number of columns 9 is twice that of the protruding roller rings 11, and every two columns 9 are symmetrically arranged on both sides of a protruding roller ring 11 and are embedded in the chutes 14 on the corresponding stabilizing blocks 13;

[0042] The driving device mounting frame is located on the closed side of the roller 1 and includes a support leg 15, a support plate 16 supported by the support leg 15, and a support column 17 arranged on the support plate 16; the driving device 3 is mounted on the support plate 16, and the output end of the driving device 3 is connected to the rotating arm 18 at the center position of the end face on the closed side of the roller 1, and the rotating arm 18 is rotatably supported on the support column 17 through a rotary bearing, and the driving device 3 drives the roller 1 to rotate by driving the rotation of the rotating arm 18;

[0043] The slurry spraying assembly 4 includes a liquid storage tank 19, a booster pump 20 connected to the liquid outlet end of the liquid storage tank 19, a liquid outlet main pipe 21 connected to the liquid outlet end of the booster pump 20, a plurality of high-pressure atomizing nozzles 22 arranged along the length direction of the liquid outlet main pipe 21, and a carrier frame 23 for carrying the liquid storage tank 19 and the booster pump 20; the liquid outlet main pipe 21 extends into the inner cavity of the roller 1 through the inner ring hole of the annular baffle 6, the liquid outlet main pipe 21 is horizontally arranged and located above the central axis of the roller 1, and the high-pressure atomizing nozzles 22 are located in the inner cavity of the roller 1; the bottom of the carrier frame 23 is provided with universal rollers with a braking device.

[0044] The working process of the uniform slurry spraying device for ultra-thin cereal flakes described in the present utility model is as follows:

[0045] The cereal ultra-thin slices are fed into the inner cavity of the drum 1 through the inner ring holes of the annular baffle 6 on the open side of the drum 1; the slurry stored in the liquid storage tank 19 is pressurized by the booster pump 20 and then conveyed to each high-pressure atomizing nozzle 22 along the liquid outlet main pipe 21. After atomization, the ultra-thin slices are sprayed with the slurry in a mist form in small amounts and multiple times; meanwhile, the driving device 3 drives the drum 1 to rotate, stirring the materials in the drum 1 so that the slurry is evenly attached to the cereal ultra-thin slices.

[0046] The above are only the preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. A uniform spraying device for ultra-thin cereal slices, characterized in that, Comprising: A drum, the drum is horizontally arranged and open on one side; A support frame, the drum is rotatably mounted on the support frame; A driving device, the driving device is mounted on the support frame and can drive the drum to rotate; A shotcreting assembly, the shotcreting assembly includes a liquid storage tank, a booster pump connected to the liquid outlet end of the liquid storage tank, a liquid outlet main pipe connected to the liquid outlet end of the booster pump, and a plurality of high-pressure atomizing nozzles arranged along the length direction of the liquid outlet main pipe; the liquid outlet main pipe extends into the inner cavity of the drum from the open side of the drum, the liquid outlet main pipe is horizontally arranged, and the high-pressure atomizing nozzles are located in the inner cavity of the drum.

2. The uniform spraying device for ultra-thin cereal slices according to claim 1, characterized in that: A plurality of stirring plates are circumferentially arranged on the inner cavity side wall of the drum; a ring-shaped baffle is detachably arranged on the open side of the drum, and the liquid outlet main pipe extends into the inner cavity of the drum through the inner ring hole of the ring-shaped baffle.

3. The uniform spraying device for ultra-thin cereal flakes according to claim 1, characterized in that: The support frame includes a bottom plate, a drum mounting frame and a driving device mounting frame mounted on the bottom plate; the drum is rotatably mounted on the drum mounting frame; the driving device is fixed on the driving device mounting frame.

4. The uniform spraying device for ultra-thin cereal flakes according to claim 3, wherein: The drum mounting frame includes a mounting seat and a column; the upper end surface of the mounting seat is an arc-shaped through groove adapted to the outer surface of the drum; the drum is rotatably mounted in the arc-shaped through groove through a rotating bearing; a protruding roller ring is circumferentially arranged on the outer surface of the drum, a slide rail adapted to the protruding roller ring is arranged in the arc-shaped through groove, and the protruding roller ring is slidably embedded in the slide rail; the column is arranged corresponding to the protruding roller ring, a stabilizing block is mounted on the column, and a chute adapted to the protruding roller ring is arranged on the stabilizing block, and the protruding roller ring is slidably embedded in the chute.

5. The uniform spraying device for ultra-thin cereal flakes according to claim 4, characterized in that: There are a plurality of the rotating bearings and the protruding roller rings, which are arranged at intervals along the axial direction of the drum; the number of the columns is twice that of the protruding roller rings, and every two columns are symmetrically arranged on both sides of a protruding roller ring and are embedded in the corresponding chute on the stabilizing block.

6. The uniform spraying device for ultra-thin cereal slices according to claim 3, wherein: The driving device mounting frame is located on the closed side of the drum and includes a support leg, a support plate supported by the support leg, and a support column arranged on the support plate; the driving device is mounted on the support plate, the output end of the driving device is connected to a rotating arm at the center position of the end face on the closed side of the drum, the rotating arm is rotatably supported on the support column through a rotating bearing, and the driving device drives the drum to rotate by driving the rotating arm to rotate.

7. The uniform spraying device for ultra-thin cereal flakes according to claim 1, characterized in that: The liquid outlet main pipe is located above the central axis of the drum.

8. The uniform spraying device for ultra-thin cereal flakes according to claim 1, characterized in that: The shotcreting assembly further includes a carrier for mounting the liquid storage tank and the booster pump, and universal rollers with a braking device are arranged at the bottom of the carrier.

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