Movable modular electrodialysis equipment used in field of solvent purification

By adopting movable modular design and telescopic tube connection in electrodialysis equipment, the problem of difficulty in repairing skid-mounted equipment is solved, convenient disassembly and repair is achieved, and the operation efficiency of the equipment is improved.

CN223055416UActive Publication Date: 2025-07-04ZHEJIANG HAINIU ENVIRONMENT TECH CO LTD
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Patent Information

Application Number
CN202422327915.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-24
Publication Date
2025-07-04
Estimated Expiration
2034-09-24

AI Technical Summary

Technical Problem

Due to the high degree of integration of existing skid-mounted electrodialysis equipment, it is difficult for maintenance personnel to enter the container, causing difficulties in disassembly, replacement and maintenance, and affecting the operation efficiency of the equipment.

Method used

A movable modular electrodialysis device is designed, by sliding the water tank, filter box, operating unit and desalination unit on the bottom plate, and connecting each module with telescopic tubes, allowing adjustment of the distance between modules to facilitate access by maintenance personnel.

Benefits of technology

It eliminates the limitations of the internal space of the container, simplifies the disassembly and maintenance process of components, improves the operation efficiency of equipment, and reduces technical service troubles.

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Abstract

The utility model discloses movable modularized electrodialysis equipment used in the field of solvent purification, which comprises a bottom plate, a water tank, a filter tank, an operation unit and a desalination unit are arranged on the bottom plate in a sliding manner, a first water pump is fixedly arranged on the water tank, and the first water pump is communicated with the filter tank through a first telescopic pipe; the filter box is communicated with the operation unit through a second telescopic pipe, the operation unit is communicated with the desalination unit through a third telescopic pipe, the desalination unit is communicated with the water tank through a fourth telescopic pipe, a filter and a heat exchanger are detachably arranged in the filter box, a flow adjusting part is arranged in the operation unit, and a reverse osmosis membrane is arranged in the desalination unit. By changing the distance among the water tank, the filter tank, the operation unit and the desalination unit, maintenance personnel can enter conveniently, so that the limitation of the internal space of the container is eliminated, internal parts are convenient to disassemble, replace and maintain, technical service troubles are avoided, and popularization and application of equipment are facilitated.
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Description

Technical Field

[0001] The utility model relates to the technical field of solvent purification, in particular to a movable modular electrodialysis device for the solvent purification field. Background Technique

[0002] Electrodialysis is a process in which, under the action of an externally applied direct current electric field, the selective permeability of ion exchange membranes to ions in a solution is utilized to cause the migration of anions and cations in the solution, and the anions and cations pass through anion exchange membranes and cation exchange membranes respectively to achieve the purpose of desalination or concentration. Commonly used electrodialysis purification equipment generally has a skid-mounted structure and is integrated in a standard container, which is convenient for transportation and storage.

[0003] In a Chinese patent document with the publication number CN212050914U, an industrial electrodialysis purification device is disclosed, which includes a placement plate. An electrodialysis chamber and a filtration chamber are fixedly connected to the top of the placement plate. An anode plate and a cathode plate are symmetrically arranged in the electrodialysis chamber. A plurality of anode rods and a plurality of cathode rods are arranged between the anode plate and the cathode plate. The same water pipe is communicated between the filtration chamber and the electrodialysis chamber. A water pump is communicated with the water pipe. A guiding box is fixedly connected to the inner wall of the top of the electrodialysis chamber. A plurality of outlets are arranged at the bottom of the guiding box. The water pipe is communicated with the guiding box. A primary filter plate and a secondary filter plate are movably installed in the filtration chamber. The filtered sewage is introduced into the guiding box through the water pump and the water pipe, and the filtered sewage can be evenly sprinkled into the electrodialysis chamber through the guiding box.

[0004] The disadvantages of the above-mentioned disclosed solution are as follows: Since the integrated electrodialysis equipment is uniformly arranged on the same skid, and due to the limitation of the internal space of the container, it is not convenient for maintenance personnel to enter, resulting in difficulties in disassembling, replacing, and maintaining the supporting facilities, thereby affecting the normal operation efficiency of the equipment, causing technical service troubles, and being not conducive to the popularization and application of the equipment. Content of the Utility Model

[0005] The technical problem to be solved by the utility model is to overcome the existing defects and provide a movable modular electrodialysis device for the solvent purification field. During maintenance, the distance between each module can be changed, which is convenient for disassembly and maintenance, and can effectively solve the problems in the background technique.

[0006] To achieve the above object, the present utility model provides the following technical solutions: A mobile modular electrodialysis device for the field of solvent purification, including a bottom plate, on which a water tank, a filtration tank, an operation unit, and a desalination unit are slidably arranged. A first water pump is fixedly arranged on the water tank, and the first water pump is communicated with the filtration tank through a first telescopic pipe. The filtration tank is communicated with the operation unit through a second telescopic pipe. The operation unit is communicated with the desalination unit through a third telescopic pipe. The desalination unit is communicated with the water tank through a fourth telescopic pipe. A filter and a heat exchanger are detachably arranged in the filtration tank. A flow rate regulating component is arranged in the operation unit, and a reverse osmosis membrane is arranged in the desalination unit.

[0007] Further, a pull rod is horizontally slidably arranged inside the filtration tank. One end of the pull rod passes through the filtration tank and is fixedly provided with a handle. A moving plate is vertically slidably arranged on the top of the filtration tank. A limiting groove is formed on one side of the moving plate. The other end of the pull rod is fixedly provided with a clamping block, and the clamping block is adapted to the limiting groove. A spring is fixedly arranged between the clamping block and the filtration tank. The bottom of the moving plate is respectively connected with the filter and the heat exchanger.

[0008] Further, the flow rate regulating component is an electric control valve.

[0009] Further, an electric control unit is fixedly arranged on the bottom plate.

[0010] Further, a power cabinet and a PLC control cabinet are arranged inside the electric control unit. The power cabinet and the PLC control cabinet are electrically connected. The PLC control cabinet is respectively electrically connected with the first water pump, the heat exchanger, and the electric control valve.

[0011] Further, four sliding grooves are formed on the bottom plate. Sliding blocks are fixedly arranged at the bottoms of the water tank, the filtration tank, the operation unit, and the desalination unit. The sliding blocks are slidably connected with the corresponding sliding grooves.

[0012] Compared with the prior art, the beneficial effects of the present utility model are:

[0013] Since the water tank, the filtration tank, the operation unit, and the desalination unit are slidably arranged on the bottom plate, the first water pump is fixedly arranged on the water tank, the first water pump is communicated with the filtration tank through the first telescopic pipe, the filtration tank is communicated with the operation unit through the second telescopic pipe, the operation unit is communicated with the desalination unit through the third telescopic pipe, and the desalination unit is communicated with the water tank through the fourth telescopic pipe. Therefore, when repairing the equipment, the water tank, the filtration tank, the operation unit, and the desalination unit can be respectively slid on the bottom plate, and at the same time, the first telescopic pipe, the second telescopic pipe, the third telescopic pipe, and the fourth telescopic pipe can be extended or shortened to change the distance between the water tank, the filtration tank, the operation unit, and the desalination unit, facilitating the entry of maintenance personnel, thereby eliminating the limitation of the internal space of the container, facilitating the disassembly, replacement, and repair of internal components, greatly improving the operation efficiency of the equipment, avoiding technical service troubles, and being conducive to the popularization and application of the equipment. Brief Description of the Drawings

[0014] Figure 1 is a perspective view of the structure of the present utility model;

[0015] Figure 2 is a cross-sectional view of the filter box of the structure of the present utility model;

[0016] Figure 3 is a perspective view of another angle of the structure of the present utility model.

[0017] In the figure: 1, bottom plate; 2, water tank; 3, first water pump; 4, first telescopic pipe; 5, filter box; 6, pull rod; 7, spring; 8, clamping block; 9, moving plate; 10, filter; 11, heat exchanger; 12, second water pump; 13, second telescopic pipe; 14, third telescopic pipe; 15, operation unit; 16, desalination unit; 17, electric control unit; 18, slider; 19, fourth telescopic pipe. Detailed Embodiment

[0018] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0019] Please refer to Figures 1 - 3 , the present utility model provides a technical solution: a movable modular electrodialysis device for the solvent purification field, including a bottom plate 1, on which a water tank 2, a filter box 5, an operation unit 15 and a desalination unit 16 are slidably arranged. Four sliding grooves are opened on the bottom plate 1, and the four sliding grooves are in a square shape. The bottoms of the water tank 2, the filter box 5, the operation unit 15 and the desalination unit 16 are fixedly provided with sliders 18, and the sliders 18 are slidably connected to the corresponding sliding grooves.

[0020] One side of the water tank 2 is fixedly provided with a first water pump 3, the output end of the first water pump 3 is communicated with the filter box 5 through a first telescopic pipe 4, the filter box 5 is fixedly provided with a second water pump 12 communicated with its interior, the output end of the second water pump 12 is communicated with the operation unit 15 through a second telescopic pipe 13, the operation unit 15 is communicated with the desalination unit 16 through a third telescopic pipe 14, and the desalination unit 16 is communicated with the water tank 2 through a fourth telescopic pipe 19. A drain port communicated with its interior is arranged at the bottom of the water tank 2, and the water in the water tank 2 can be discharged through the drain port.

[0021] A filter 10 and a heat exchanger 11 are detachably arranged in a filter box 5. Limiting grooves are symmetrically formed inside the filter box 5. A pull rod 6 is horizontally slidably arranged in the limiting grooves. One end of the pull rod 6 passes through the filter box 5 and is fixedly provided with a handle. Through grooves are symmetrically formed at the top of the filter box 5. A moving plate 9 is vertically slidably arranged in the through grooves. Limiting grooves are respectively formed on both sides of the moving plate 9. The other end of the pull rod 6 is fixedly provided with a clamping block 8, and the clamping block 8 is adapted to the corresponding limiting groove. A spring 7 is fixedly arranged between the clamping block 8 and the filter box 5, and the spring 7 is sleeved on the pull rod 6. The bottom of the moving plate 9 is respectively connected to the filter 10 and the heat exchanger 11. Grooves allowing the bottoms of the filter 10 and the heat exchanger 11 to be inserted are symmetrically formed at the bottom inside the filter box 5 to position the filter 10 and the heat exchanger 11. A handle is fixedly arranged at the top of the moving plate 9 to facilitate pulling up the moving plate 9.

[0022] One end of the clamping block 8 close to the moving plate 9 is a hemispherical surface. When the moving plate 9 is inserted into the through groove on the filter box 5, the hemispherical surface of the clamping block 8 is in sliding fit with the moving plate 9, so that the clamping block 8 can be retracted into the corresponding limiting groove. When the clamping block 8 is aligned with the corresponding limiting groove, the clamping block 8 is driven into the corresponding limiting groove under the restoring force of the spring 7, thereby realizing the limitation of the moving plate 9.

[0023] A flow regulating component is arranged in an operation unit 15. The flow regulating component is an electric control valve, and the electric control valve is respectively communicated with a second telescopic pipe 13 and a third telescopic pipe 14. A reverse osmosis membrane is fixedly arranged in a desalination unit 16 to effectively remove salts in water.

[0024] An electric control unit 17 is fixedly arranged at the center of the top of a bottom plate 1. A power cabinet and a PLC control cabinet are arranged in the electric control unit 17. The power cabinet and the PLC control cabinet are electrically connected. The PLC control cabinet is respectively electrically connected with a first water pump 3, a heat exchanger 11, a second water pump 12 and an electric control valve.

[0025] The working principle of a movable modular electrodialysis device for the solvent purification field provided by the utility model is as follows:

[0026] During use, the first water pump 3 is started through the electric control unit 17. The first water pump 3 pumps external sewage into the filter box 5 through a first telescopic pipe 4. After the sewage is preliminarily filtered by the filter 10, the temperature of the water is controlled to a suitable temperature through the heat exchanger 11, providing a basis for the long-term, safe and stable operation of the device. The second water pump 12 is started through the electric control unit 17. The second water pump 12 pumps the water in the filter box 5 into the desalination unit 16. After the reverse osmosis membrane in the desalination unit 16 desalinates the water, the flow of the water can be controlled by controlling the electric control valve in the operation unit 15. Finally, the sewage enters the water tank 2 for storage after desalination.

[0027] When the filter 10 and the heat exchanger 11 need to be replaced, pull the pull rod 6 outwards to make the clamping block 8 disengage from the limiting groove in the moving plate 9, and then pull the moving plate 9 upwards through the handle, so as to take out the filter 10 and the heat exchanger 11. Then, align the new filter 10 and heat exchanger 11 with the through groove of the filter box 5, and move the moving plate 9 downwards. The moving plate 9 is in sliding fit with the hemispherical surface of the clamping block 8, which can make the clamping block 8 retract into the corresponding limiting groove and compress the spring 7. When the clamping block 8 is aligned with the corresponding limiting groove again, the clamping block 8 is driven into the corresponding limiting groove under the restoring force of the spring 7, so as to limit the moving plate 9.

[0028] When the equipment needs to be repaired or the accessories need to be replaced, the water tank 2, the filter box 5, the operation unit 15 and the desalination unit 16 can be slid on the bottom plate 1 respectively. At the same time, the first telescopic pipe 4, the second telescopic pipe 13, the third telescopic pipe 14 and the fourth telescopic pipe 19 extend or shorten to change the distance between the water tank 2, the filter box 5, the operation unit 15 and the desalination unit 16, which is convenient for the maintenance personnel to enter. Thus, the limitation of the internal space of the container is eliminated, which is convenient for the disassembly, replacement and repair of the internal components, and greatly improves the operation efficiency of the equipment.

[0029] Although the embodiments of the present invention have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A mobile modular electrodialysis device for the field of solvent purification, including a bottom plate (1), characterized in that: A water tank (2), a filtration tank (5), an operation unit (15) and a desalination unit (16) are slidably arranged on the bottom plate (1). A first water pump (3) is fixedly arranged on the water tank (2). The first water pump (3) is communicated with the filtration tank (5) through a first telescopic pipe (4). The filtration tank (5) is communicated with the operation unit (15) through a second telescopic pipe (13). The operation unit (15) is communicated with the desalination unit (16) through a third telescopic pipe (14). The desalination unit (16) is communicated with the water tank (2) through a fourth telescopic pipe (19). A filter (10) and a heat exchanger (11) are detachably arranged in the filtration tank (5). A flow regulating component is arranged in the operation unit (15), and a reverse osmosis membrane is arranged in the desalination unit (16).

2. The mobile modular electrodialysis device for the field of solvent purification according to claim 1, characterized in that: A pull rod (6) is horizontally slidably arranged inside the filtration tank (5). One end of the pull rod (6) passes through the filtration tank (5) and is fixedly provided with a handle. A moving plate (9) is vertically slidably arranged on the top of the filtration tank (5). A limiting groove is formed on one side of the moving plate (9). The other end of the pull rod (6) is fixedly provided with a clamping block (8). The clamping block (8) is adapted to the limiting groove. A spring (7) is fixedly arranged between the clamping block (8) and the filtration tank (5). The bottom of the moving plate (9) is respectively connected with the filter (10) and the heat exchanger (11).

3. The mobile modular electrodialysis device for the field of solvent purification according to claim 1, characterized in that: The flow regulating component is an electric control valve.

4. The mobile modular electrodialysis device for the field of solvent purification according to claim 3, characterized in that: An electric control unit (17) is fixedly arranged on the bottom plate (1).

5. The mobile modular electrodialysis device for the field of solvent purification according to claim 4, characterized in that: A power cabinet and a PLC control cabinet are arranged inside the electric control unit (17). The power cabinet and the PLC control cabinet are electrically connected. The PLC control cabinet is respectively electrically connected with the first water pump (3), the heat exchanger (11) and the electric control valve.

6. The mobile modular electrodialysis device for the field of solvent purification according to claim 1, characterized in that: Four sliding grooves are formed on the bottom plate (1). Sliders (18) are fixedly arranged at the bottoms of the water tank (2), the filtration tank (5), the operation unit (15) and the desalination unit (16). The sliders (18) are slidably connected with the corresponding sliding grooves.

Citation Information

Patent Citations

  • Industrial electrodialysis purification device

    CN212050914U