Coated fabric dye stirring device

Through the design of auxiliary stirring mechanism and ash retaining mechanism, the problems of long stirring time and high dust in coated fabrics are solved, rapid stirring and automatic dust prevention are achieved, work efficiency is improved and labor is saved.

CN223055535UActive Publication Date: 2025-07-04SUZHOU JUFEI TEXTILE TECH CO LTD
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Patent Information

Application Number
CN202421924162.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-09
Publication Date
2025-07-04
Estimated Expiration
2034-08-09

AI Technical Summary

Technical Problem

The existing coated fabric dye stirring device takes a long time to stir, and the lack of ash barrier function at the feed port causes dust to easily enter, increasing labor consumption for manual cleaning.

Method used

The auxiliary stirring mechanism and ash-retaining mechanism are adopted to drive the stirring rollers to stir through the motor-driven gear transmission, and the micro cylinder drive baffle prevents dust from entering, achieving rapid stirring and automatic ash-retaining.

Benefits of technology

Fast stirring of coated fabric dyes is achieved, reducing stirring time and no manual dust removal is required, saving labor.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223055535U_ABST
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Abstract

According to the coating fabric dye stirring device, the middle of the lower portion of a box body fixedly communicates with a discharging port, a plurality of supporting rods are fixedly connected to the four corners of the lower portion of the box body, according to the coating fabric dye stirring device, an output shaft of a first motor rotates to drive a transverse rod to rotate to drive a first gear in the middle to rotate, and second gears on the two sides roll along the inner wall of an inner gear; various raw materials of the coated fabric dye in the box body can be stirred through the stirring roller, the contact area of the various raw materials of the coated fabric dye is increased, and the various raw materials of the coated fabric dye can be well stirred within a short time, so that the working efficiency is improved, and the production cost is reduced. The output end of the micro air cylinder moves to drive the rack to move so as to drive the protruding block to slide along the outer wall of the fixing column, so that the baffle can block dust, the dust can be prevented from entering the box body as much as possible, when equipment is used, an operator does not need to consume much physical power to clean the equipment, and therefore manual labor is saved.
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Description

Technical Field

[0001] The utility model relates to the technical field of dye stirring devices, in particular to a dye stirring device for coated fabrics. Background Art

[0002] A coated fabric is a textile product. A coating adhesive material forms a single-layer or multi-layer coating in-situ on one side or both the front and back sides of the fabric. It consists of two or more layers of materials, with at least one layer being a textile and the other layer being a completely continuous polymer coating. The dyes for coated fabrics usually need to be stirred using a stirring device.

[0003] For example, a dye stirring device with the publication number "CN209791425U" uses an eccentric wheel to extrude the second rubber part of the stirring pot. At the same time, the stirring pot also has stirring rubber blades arranged in a staggered manner, so there is no need to use a stirring roller with violent movement. Additionally, due to the use of inwardly inclined connecting blades, when the connecting blades are driven to rotate by the rotating part, they continuously turn the dye inward and outward, thereby prolonging the contact time between the magnetic rod and the iron impurities in the dye, and thus improving the filtration efficiency. However, for this dye stirring device, it takes a relatively long time to stir the dye well only through the eccentric wheel and the stirring rubber blades, which reduces the working efficiency. At the same time, for this dye stirring device, there is no dust-blocking function above the feed inlet. When the device is not in use, it is easy for a large amount of dust to enter the device. When using the device, the operator needs to consume a lot of physical strength to clean the dust, thus increasing the manual labor. Summary of the Invention

[0004] The utility model aims to solve the problems existing in the above-mentioned prior art, and provides a dye stirring device for coated fabrics, which can stir the dye well in a relatively short time, achieving the purpose of improving the working efficiency, and does not require the operator to consume a lot of physical strength to clean the dust, achieving the purpose of saving manual labor.

[0005] The technical solution adopted by the utility model to solve its technical problems: This kind of dye stirring device for coated fabrics includes a box body and a feed inlet. The left side of the box body is fixedly communicated with the feed inlet. An auxiliary stirring mechanism is arranged above the box body. A dust-blocking mechanism is arranged on the left side of the feed inlet. The upper end of the feed inlet is in fit with a baffle. A plurality of stirring rollers are arranged inside the box body. The middle of the lower part of the box body is fixedly communicated with a discharge outlet. Four corners of the lower part of the box body are fixedly connected with a plurality of support rods.

[0006] For further improvement, the auxiliary stirring mechanism includes a first housing. A first motor is fixedly connected to the upper end of the first housing. The end of the output shaft of the first motor is fixedly connected to a cross bar. There are three first gears below the cross bar. The upper end of the transmission shaft of the middle first gear is rotatably connected to the cross bar. The upper ends of the transmission shafts of the two side first gears are both rotatably connected to the cross bar through bearings. The outer wall of the middle first gear meshes with the two side first gears. The outer walls of the two side first gears both mesh with an internal gear. Fixed blocks are fixedly connected to both sides of the internal gear. The outer walls of the fixed blocks are both fixedly connected to the first housing. The lower ends of the first gear transmission shafts are both fixedly connected to first rotating rods.

[0007] For further improvement, the lower ends of the first rotating rods are both fixedly connected to a stirring roller. The lower end of the first housing is fixedly connected to a box body.

[0008] For further improvement, the ash blocking mechanism includes a second housing. The inner wall of the second housing is slidably connected to the output end of a micro cylinder. The output end of the micro cylinder is fixedly connected to a rack. A convex block is fixedly connected to the left side of the rack. The inner wall of the convex block is slidably connected to a fixed column. Both ends of the fixed column are fixedly connected to the second housing. The rack meshes with a second gear. The rear end of the transmission shaft of the second gear is rotatably connected to the second housing through a bearing. The front end of the transmission shaft of the second gear is fixedly connected to a second rotating rod. The second rotating rod is rotatably connected to the second housing through a bearing.

[0009] For further improvement, the right end of the second housing is fixedly connected to a feed inlet. A baffle is fixedly connected to the upper end of the second rotating rod.

[0010] For further improvement, a bent plate is fixedly connected to the rear end of the second housing. The rear end of the micro cylinder is fixedly connected to the bent plate.

[0011] The beneficial effect of the present utility model is as follows: In the present utility model, through the cooperation of the stirring roller and the auxiliary stirring mechanism, the rotation of the output shaft of the first motor drives the cross bar to rotate, which drives the middle first gear to rotate, and at the same time drives the two side second gears to move. The two side second gears roll along the inner wall of the internal gear, thereby driving the two side second gears to rotate on their own axes. Furthermore, it can drive the three first rotating rods to rotate, so as to realize that the stirring roller can stir various raw materials of the coating fabric dye in the box body, increase the contact area of various raw materials of the coating fabric dye, and can stir various raw materials of the coating fabric dye well in a shorter time, thereby improving the working efficiency.

[0012] Through the cooperation of the baffle and the dust blocking mechanism, the movement of the output end of the micro cylinder drives the movement of the rack, which in turn drives the sliding of the convex block along the outer wall of the fixed column. The movement of the rack drives the rotation of the second gear, which in turn drives the rotation of the second rotating rod, so as to realize that the baffle can block the dust. When the equipment is not in use, dust can be prevented from entering the box as much as possible. When using the equipment, the operator does not need to consume a lot of physical strength to clean the equipment, thus saving labor. Brief Description of the Drawings

[0013] Figure 1 is a schematic structural view of the present utility model;

[0014] Figure 2 is Figure 1 the front elevation sectional view of

[0015] Figure 3 is Figure 1 the front elevation sectional view of the auxiliary stirring mechanism in

[0016] Figure 4 is Figure 1 the top plan sectional view of the auxiliary stirring mechanism in

[0017] Figure 5 is Figure 1 the top plan sectional view of the partial part;

[0018] Figure 6 is Figure 1 the left side view of the partial part;

[0019] Figure 7 is Figure 1 the top plan sectional view of the dust blocking mechanism in

[0020] Description of the Reference Numerals: 1. Box body, 2. Stirring roller, 3. Auxiliary stirring mechanism, 301. First outer shell, 302. First motor, 303. Cross bar, 304. First gear, 305. Inner gear, 306. Fixed block, 307. First rotating rod, 4. Baffle, 5. Dust blocking mechanism, 501. Second outer shell, 502. Micro cylinder, 503. Rack, 504. Second gear, 505. Second rotating rod, 506. Convex block, 507. Fixed column, 6. Feed inlet, 7. Discharge outlet, 8. Bent plate. Detailed Description of the Preferred Embodiments

[0021] The present utility model will be further described below with reference to the accompanying drawings:

[0022] Refer to the attached Figure 1-7: In this embodiment, a coating fabric dye stirring device includes a box body 1 and a feed inlet 6. The left side of the box body 1 is fixedly communicated with the feed inlet 6. An auxiliary stirring mechanism 3 is provided above the box body 1. A dust blocking mechanism 5 is provided on the left side of the feed inlet 6. The upper end of the feed inlet 6 is in contact with a baffle 4. A plurality of stirring rollers 2 are arranged inside the box body 1. The lengths and shapes of the three stirring rollers 2 are different. The middle of the lower part of the box body 1 is fixedly communicated with a discharge port 7. A plurality of support rods are fixedly connected to the four corners of the lower part of the box body 1. The lower ends of the first rotating rods 307 are fixedly connected to the stirring rollers 2. The lower end of the first outer shell 301 is fixedly connected to the box body 1. The right end of the second outer shell 501 is fixedly connected to the feed inlet 6. The upper end of the second rotating rod 505 is fixedly connected to the baffle 4. The rotation of the second rotating rod 505 drives the rotation of the baffle 4. A bent plate 8 is fixedly connected to the rear end of the second outer shell 501. The rear end of the micro cylinder 502 is fixedly connected to the bent plate 8. The models of the micro cylinder 502 and the first motor 302 are selected according to actual needs to meet the working requirements.

[0023] Refer to the appendix Figure 3-4

[0024] The auxiliary stirring mechanism 3 includes a first outer shell 301. The upper end of the first outer shell 301 is fixedly connected to a first motor 302. The end of the output shaft of the first motor 302 is fixedly connected to a cross bar 303. Three first gears 304 are arranged below the cross bar 303. The upper end of the transmission shaft of the middle first gear 304 is rotatably connected to the cross bar 303. The upper ends of the transmission shafts of the two side first gears 304 are rotatably connected to the cross bar 303 through bearings. The outer wall of the middle first gear 304 meshes with the two side first gears 304. The outer walls of the two side first gears 304 both mesh with an internal gear 305. Both sides of the internal gear 305 are fixedly connected to fixing blocks 306. The outer walls of the fixing blocks 306 are both fixedly connected to the first outer shell 301. The lower ends of the transmission shafts of the first gears 304 are all fixedly connected to first rotating rods 307. The rotation of the output shaft of the first motor 302 drives the cross bar 303 to rotate, driving the middle first gear 304 to rotate, and at the same time driving the two side second gears 304 to move. The two side second gears 304 roll along the inner wall of the internal gear 305, thereby driving the two side second gears 304 to rotate on their own, and thus driving the three first rotating rods 307 to rotate.

[0025] Refer to the appendix Figure 6-7

[0026] The dust blocking mechanism 5 includes a second outer shell 501. The inner wall of the second outer shell 501 is slidably connected to the output end of a micro cylinder 502. The output end of the micro cylinder 502 is fixedly connected to a rack 503. The left side of the rack 503 is fixedly connected to a convex block 506. The inner wall of the convex block 506 is slidably connected to a fixed column 507. Both ends of the fixed column 507 are fixedly connected to the second outer shell 501. The rack 503 meshes with a second gear 504. The rear end of the transmission shaft of the second gear 504 is rotatably connected to the second outer shell 501 through a bearing. The front end of the transmission shaft of the second gear 504 is fixedly connected to a second rotating rod 505. The second rotating rod 505 is rotatably connected to the second outer shell 501 through a bearing. The movement of the output end of the micro cylinder 502 drives the rack 503 to move, thereby driving the convex block 506 to slide along the outer wall of the fixed column 507. The movement of the rack 503 drives the second gear 504 to rotate, thereby driving the second rotating rod 505 to rotate.

[0027] Working principle:

[0028] When stirring the coating fabric dye:

[0029] Preparation process:

[0030] The operator starts the micro cylinder 502. The retraction of the output end of the micro cylinder 502 drives the rack 503 to move, thereby driving the convex block 506 to slide along the outer wall of the fixed column 507. The movement of the rack 503 drives the second gear 504 to rotate, thereby driving the second rotating rod 505 to rotate. The rotation of the second rotating rod 505 drives the baffle 4 to rotate. When the baffle 4 is disengaged from the feeding port 6, the micro cylinder 502 is turned off. Then, various raw materials of the coating fabric dye are added into the box body 1. Subsequently, the micro cylinder 502 is started, and the output end of the micro cylinder 502 extends to reset the baffle 4. The baffle 4 can block the dust and prevent the dust from entering the box body 1. When the equipment is in use, it does not require the operator to consume a lot of physical strength to clean the equipment, thus saving labor.

[0031] Coating fabric dye stirring process:

[0032] Start the power supply of the first motor 302. The output shaft of the first motor 302 rotates to drive the cross bar 303 to rotate, which drives the first gear 304 in the middle to rotate. At the same time, it drives the second gears 304 on both sides to move. The second gears 304 on both sides roll along the inner wall of the internal gear 305, thereby driving the second gears 304 on both sides to rotate on their own axes. Thus, it can drive the three first rotating rods 307 to rotate. The first rotating rods 307 on both sides perform circular motions along the inner wall of the box body 1. At the same time, the first rotating rods 307 on both sides can rotate on their own axes. The three first rotating rods 307 rotate to drive the three stirring rollers 2 to rotate. Through the three stirring rollers 2, various raw materials of the coating fabric dye in the box body 1 can be stirred, which can increase the contact area of various raw materials. It takes a shorter time to stir all the raw materials of the coating fabric dye well, thereby improving the work efficiency. When all the raw materials of the coating fabric dye are stirred well, the operator opens the valve on the discharge port 7 and discharges all the stirred raw materials of the coating fabric dye from the discharge port 7.

[0033] Although the present utility model has been illustrated and described by referring to the preferred embodiments, those of ordinary skill in the art should understand that various changes in form and details may be made within the scope of the claims.

Claims

1. A coating fabric dye stirring device, comprising a box body (1) and a feed inlet (6), wherein the left side of the box body (1) is fixedly communicated with the feed inlet (6), and the characteristics are as follows: Above the box body (1), there is an auxiliary stirring mechanism (3). On the left side of the feed inlet (6), there is an ash blocking mechanism (5). The upper end of the feed inlet (6) is in contact with the baffle (4). Inside the box body (1), there are multiple stirring rollers (2). In the middle of the lower part of the box body (1), there is a discharge port (7) fixedly communicated. At the four corners of the lower part of the box body (1), there are multiple support rods fixedly connected.

2. The coating fabric dye stirring device according to claim 1, characterized in that: The auxiliary stirring mechanism (3) includes a first outer shell (301). At the upper end of the first outer shell (301), there is a first motor (302) fixedly connected. At the end of the output shaft of the first motor (302), there is a cross bar (303). Below the cross bar (303), there are three first gears (304). The upper end of the transmission shaft of the middle first gear (304) is rotationally connected to the cross bar (303). The upper ends of the transmission shafts of the two side first gears (304) are rotationally connected to the cross bar (303) through bearings. The outer wall of the middle first gear (304) meshes with the two side first gears (304). The outer walls of the two side first gears (304) both mesh with an internal gear (305). Both sides of the internal gear (305) are fixedly connected with fixing blocks (306). The outer walls of the fixing blocks (306) are fixedly connected with the first outer shell (301). The lower ends of the transmission shafts of the first gears (304) are fixedly connected with first rotating rods (307).

3. The coating fabric dye stirring device according to claim 2, characterized in that: The lower ends of the first rotating rods (307) are fixedly connected with the stirring rollers (2). The lower end of the first outer shell (301) is fixedly connected with the box body (1).

4. A coating fabric dye stirring device according to claim 1, characterized in that: The ash blocking mechanism (5) includes a second outer shell (501). The inner wall of the second outer shell (501) is slidably connected with the output end of a micro cylinder (502). The output end of the micro cylinder (502) is fixedly connected with a rack (503). On the left side of the rack (503), there is a convex block (506) fixedly connected. The inner wall of the convex block (506) is slidably connected with a fixed column (507). Both ends of the fixed column (507) are fixedly connected with the second outer shell (501). The rack (503) meshes with a second gear (504). The rear end of the transmission shaft of the second gear (504) is rotationally connected to the second outer shell (501) through a bearing. The front end of the transmission shaft of the second gear (504) is fixedly connected with a second rotating rod (505). The second rotating rod (505) is rotationally connected to the second outer shell (501) through a bearing.

5. The coating fabric dye stirring device according to claim 4, characterized in that: The right end of the second outer shell (501) is fixedly connected with the feed inlet (6). The upper end of the second rotating rod (505) is fixedly connected with the baffle (4).

6. The coating fabric dye stirring device according to claim 4, characterized in that: The outer wall of the second outer shell (501) is fixedly connected with a bent plate (8). The rear end of the micro cylinder (502) is fixedly connected with the bent plate (8).

Citation Information

Patent Citations

  • Dye stirring device

    CN209791425U