Vertical spraying machine for aluminum material

Automatic flip and clamp aluminum material through components such as rotating shafts, electric push rods and servo motors, solving the problem that existing sprayers need to be turned manually, improving operating efficiency and reducing manual labor, and at the same time, spraying gas is processed through fans and filter plates to protect the environment and health.

CN223055864UActive Publication Date: 2025-07-04WEIFANG JINCHENG ALUMINIUM CO LTD
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Patent Information

Application Number
CN202421837259.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-31
Publication Date
2025-07-04
Estimated Expiration
2034-07-31

AI Technical Summary

Technical Problem

Existing sprayers need to manually turn and clamp after the material spraying is completed, resulting in low operating efficiency and increased manual labor.

Method used

The rotating shaft, electric push rod and servo motor are used to realize automatic flipping and clamping of aluminum. Combined with the fan and filter plate to treat irritating gases during the spraying process, a detachable filter plate is designed for replacement.

Benefits of technology

It realizes automation of the aluminum spraying process, improves operating efficiency, reduces manual labor, and protects the environment and user health through the filtration system.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a vertical spraying machine for aluminum materials, which relates to the technical field of aluminum materials and comprises an integral structure and supporting structures, and the supporting structures are positioned at the front and rear positions of the two sides of the bottom of the integral structure; the overall structure comprises a box body, and rotating shafts are rotationally connected to the centers of the inner surfaces of the two sides of the box body. During use, a user can place an aluminum material between the two clamping plates, the aluminum material can be clamped and fixed through mutual cooperation of the first electric push rod, the first pressure spring and the clamping plates, and the aluminum material is suspended; and if one surface needs to be sprayed, the aluminum material can be sprayed subsequently through mutual cooperation of an electric sliding table, a second electric push rod, a spray head, a telescopic hose, a transfer pump and a communicating pipe, and if the other surface needs to be sprayed, a rotating shaft located on one side is driven to rotate through a servo motor, so that a connecting plate, a clamping plate and the aluminum material can be driven to be stressed, and the spraying efficiency is improved. And therefore, the aluminum material can be automatically turned over.
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Description

Technical Field

[0001] The utility model relates to the technical field of aluminum materials, in particular to a vertical spraying machine for aluminum materials. Background Art

[0002] Aluminum materials are products made of aluminum and other alloy elements. The main metal element is aluminum, and some alloy elements are added to improve the performance of aluminum materials. Usually, they are first processed into castings, forgings, foils, plates, strips, tubes, rods, profiles, etc., and then processed through processes such as cold bending, sawing, drilling, assembly, and coloring.

[0003] Existing ones, such as a spraying machine in application number: 201920971830.7, include a box body and an upper nozzle arranged at the top inside the box body. The feeding end of the upper nozzle is connected to the discharging end of a paint box arranged at the bottom of the box body. A conveying device is arranged on the box body below the upper nozzle, and a recycling device is arranged on the box body below the conveying device. The recycling device is connected to an aggregate box installed at the bottom of the box body, and the aggregate box is connected with an extraction device. Compared with the prior art, the beneficial effects of the utility model are as follows: improvements are made on the basis of traditional spraying machines, an upper spray head is added, and it is controlled according to the width of the material, enabling the upper surface of the material to be sprayed at one time, which is very convenient. It not only improves the spraying efficiency but also greatly improves the spraying accuracy. A recycling device is arranged at the lower end of the spraying machine to efficiently recycle leaked paint, etc., which is more energy-saving and environmentally friendly.

[0004] Although the above application can accurately spray the material during use, after spraying the current surface of the material, it is still necessary to manually turn the material over and clamp it again, which is rather cumbersome in this process, reducing the overall operation efficiency and increasing the labor of workers at the same time. Therefore, we propose a vertical spraying machine for aluminum materials to solve the problems raised above. Content of the Utility Model

[0005] The purpose of the utility model is to solve the problem that although the material can be accurately sprayed in the prior art, after spraying the current surface of the material, it is still necessary to manually turn the material over and clamp it again, which is rather cumbersome in this process, reducing the overall operation efficiency and increasing the labor of workers at the same time, and to propose a vertical spraying machine for aluminum materials.

[0006] To achieve the above purpose, the utility model adopts the following technical scheme: a vertical spraying machine for aluminum materials, including an overall structure and a support structure, and the support structure is located at the front, rear, left, and right positions on both sides of the bottom of the overall structure;

[0007] The overall structure includes a box body. At the centers of the inner surfaces on both sides of the box body, there are rotation shafts rotatably connected. On the outer surface of the rotation shafts, there are connecting plates fixedly connected. At the front and rear positions on the outer surface of the connecting plates, there are first electric push rods fixedly installed. The extending ends of the first electric push rods are fixedly connected with clamping plates. A first compression spring is sleeved on the outer surface of the first electric push rods. On one outer surface of the box body at the position of the rotation shaft, there is a servo motor fixedly installed. At the top and bottom of the inner surface at the rear of the box body, there are blowers fixedly installed. On the outer surface at the rear of the box body, there is a support fixedly connected. Inside the support, there is a filter plate slidably connected.

[0008] Preferably, one end of the first compression spring is fixedly connected with the outer surface of the clamping plate, the other end of the first compression spring is fixedly connected with the outer surface of the connecting plate, and the outer surface of the connecting plate is slidably connected with the inner surface of the box body.

[0009] Preferably, on the top and bottom on one side of the outer surface at the rear of the box body, there are insertion rods slidably connected. A second compression spring is sleeved on the outer surface of the insertion rods. A connecting rope is fixedly connected to the outer surface of the insertion rods.

[0010] Preferably, one end of the second compression spring is fixedly connected with the outer surface of the insertion rod, the other end of the second compression spring is fixedly connected with the outer surface of the box body, and the outer surface of the insertion rod penetrates through the outer surfaces of the support and the filter plate.

[0011] Preferably, at the center of the inner top of the box body, there is an electric sliding table fixedly installed. At the center of the bottom of the electric sliding table, there is a second electric push rod fixedly installed. The extending end of the second electric push rod is fixedly installed with a spray head. On one side at the top of the box body, there is a material pumping pump fixedly installed. At the center of the bottom of the material pumping pump, there is a telescopic hose penetrating through. At the center of one outer surface of the material pumping pump, there is a communicating pipe penetrating through. The inside of the telescopic hose is communicated with the inside of the spray head.

[0012] Preferably, on the front outer surface of the box body, there is a transparent plate hinge-connected. At the front and rear positions on both sides of the inner top of the box body, there are electric heaters fixedly installed.

[0013] Preferably, the support structure includes support legs. At the center of the bottom of the support legs, there are anti-slip pads fixedly connected. The top surfaces of the support legs are fixedly connected with the bottom surface of the box body.

[0014] Compared with the prior art, the advantages and positive effects of the present utility model are as follows.

[0015] 1. In the present utility model, during use, the user can place the aluminum material between two clamping plates. Then, through the mutual cooperation of the first electric push rod, the first compression spring, and the clamping plates, clamping and fixing of the aluminum material can be achieved. Since the aluminum material is suspended, subsequent spraying of the aluminum material can be achieved through the mutual cooperation of the electric sliding table, the second electric push rod, the spray head, the telescopic hose, the pumping pump, and the connecting pipe. When spraying another surface is required, the rotating shaft on one side is driven to rotate by the servo motor, and then the connecting plate, the clamping plates, and the aluminum material can be driven to move, thereby realizing automatic flipping of the aluminum material, avoiding manual operation, and reducing the labor of workers.

[0016] 2. In the present utility model, through the arrangement of the blower and the filter plate, the irritating gas generated during the spraying process can be filtered and discharged, avoiding damage to the surrounding environment. At the same time, it can also prevent harm to the user caused by inhaling the irritating gas after working for a long time. Through the mutual cooperation of the connecting rope, the insertion rod, and the compression spring, the filter plate can be stably located within the bracket, and at the same time, the filter plate is detachable, facilitating replacement by the user. Description of the Drawings

[0017] Figure 1 is a three-dimensional structure diagram of the overall structure of an aluminum material vertical spraying machine proposed by the present utility model;

[0018] Figure 2 is an aluminum material vertical spraying machine proposed by the present utility model Figure 1 rear view structure diagram;

[0019] Figure 3 is an aluminum material vertical spraying machine proposed by the present utility model Figure 1 cross-sectional structure diagram;

[0020] Figure 4 is a three-dimensional structure diagram of the rotating shaft, the first electric push rod, the clamping plate, and the blower;

[0021] Figure 5 is Figure 2 an enlarged view of part A in

[0022] Legend: 1. Overall structure; 2. Support structure; 101. Box body; 102. Transparent plate; 103. Servo motor; 104. Pumping pump; 105. Connecting pipe; 106. Bracket; 107. Filter plate; 108. Spray head; 109. Second electric push rod; 110. Telescopic hose; 111. Electric sliding table; 112. Electric heater; 113. Blower; 114. Connecting plate; 115. First electric push rod; 116. Rotating shaft; 117. First compression spring; 118. Clamping plate; 119. Connecting rope; 120. Insertion rod; 121. Second compression spring; 201. Support leg; 202. Anti-slip pad. Detailed Implementation Modes

[0023] In order to more clearly understand the above-mentioned objects, features and advantages of the present utility model, the present utility model will be further described below in conjunction with the accompanying drawings and embodiments. It should be noted that, without conflict, the embodiments of the present application and the features in the embodiments can be combined with each other.

[0024] In the following description, many specific details are set forth in order to fully understand the present utility model. However, the present utility model can also be implemented in other ways different from those described herein. Therefore, the present utility model is not limited by the specific embodiments disclosed in the following specification.

[0025] Embodiment 1, as Figures 1-5 shown, the present utility model provides a vertical spraying machine for aluminum materials, including an overall structure 1 and a support structure 2, and the support structure 2 is located at the front and rear positions on both sides of the bottom of the overall structure 1; the overall structure 1 includes a box body 101, the centers of the inner surfaces on both sides of the box body 101 are rotatably connected with a rotating shaft 116, a connecting plate 114 is fixedly connected to the outer surface of the rotating shaft 116, a first electric push rod 115 is fixedly installed at the front and rear positions on the outer surface of the connecting plate 114, a clamping plate 118 is fixedly connected to the extending end of the first electric push rod 115, a first compression spring 117 is sleeved on the outer surface of the first electric push rod 115, a servo motor 103 is fixedly installed on the outer surface of one side of the box body 101 at the position of the rotating shaft 116, a blower 113 is fixedly installed at the top and bottom of the inner surface at the rear of the box body 101, a support 106 is fixedly connected to the outer surface at the rear of the box body 101, and a filter plate 107 is slidably connected to the inner surface of the support 106.

[0026] The effect achieved by the entire Embodiment 1 is that, as Figure 2 and Figure 3 shown, subsequent aluminum materials can be clamped between the two clamping plates 118. Then, when the rotating shaft 116 on one side rotates through the servo motor 103, it will drive the connecting plate 114 and the clamping plate 118 on one side to rotate. Since the aluminum material is clamped between the two clamping plates 118, the aluminum material is stressed and drives the connecting plate 114, the clamping plate 118 and the rotating shaft 116 on the other side to rotate, thereby realizing that the aluminum material can be automatically turned over, avoiding the need for manual adjustment, improving the overall operation efficiency, and in the actual use process, the main force source of the clamping plate 118 is the force extended by the first electric push rod 115, and the expansion force of the first compression spring 117 can play an auxiliary role to ensure that the aluminum material can be stably located between the two clamping plates 118.

[0027] Embodiment 2, as Figures 1-5As shown in the figure, one end of the first compression spring 117 is fixedly connected to the outer surface of the clamping plate 118, and the other end of the first compression spring 117 is fixedly connected to the outer surface of the connecting plate 114. The outer surface of the connecting plate 114 is slidably connected to the inner surface of the box body 101. One side of the top and bottom of the rear outer surface of the box body 101 is slidably connected with a plug rod 120. A second compression spring 121 is sleeved on the outer surface of the plug rod 120. A connecting rope 119 is fixedly connected to the outer surface of the plug rod 120. One end of the second compression spring 121 is fixedly connected to the outer surface of the plug rod 120, and the other end of the second compression spring 121 is fixedly connected to the outer surface of the box body 101. The outer surface of the plug rod 120 penetrates through the outer surfaces of the bracket 106 and the filter plate 107. An electric slide 111 is fixedly installed at the center of the inner top of the box body 101. A second electric push rod 109 is fixedly installed at the center of the bottom of the electric slide 111. A spray head 108 is fixedly installed at the extending end of the second electric push rod 109. A material pumping pump 104 is fixedly installed on one side of the top of the box body 101. A telescopic hose 110 penetrates through the center of the bottom of the material pumping pump 104. A communicating pipe 105 penetrates through the center of the outer surface of one side of the material pumping pump 104. The inside of the telescopic hose 110 is communicated with the inside of the spray head 108. A transparent plate 102 is hinged to the front outer surface of the box body 101. Electric heaters 112 are fixedly installed at the front and rear positions on both sides of the inner top of the box body 101. The support structure 2 includes support legs 201. An anti-slip pad 202 is fixedly connected to the center of the bottom of the support legs 201. The top surface of the support legs 201 is fixedly connected to the bottom surface of the box body 101.

[0028] The effect achieved by the entire embodiment 2 is as follows Figure 2 As shown in the figure, when the subsequent user drags the connecting rope 119, the two plug rods 120 are stressed and move horizontally, and the second compression spring 121 is stressed and changes its own state. Then, after being dragged to a certain position, the plug rod 120 can be separated from the filter plate 107. After falling off, the user can take out the filter plate 107 to realize that the filter plate 107 is detachable. And through the setting of the electric heater 112, as Figure 3 shown, the electric heater 112 is located above the aluminum material and can quickly dry and form the sprayed aluminum material. The filter plate 107 is made of glass fiber and has the advantages of good high temperature resistance, corrosion resistance and high filtration efficiency.

[0029] Working principle: When in use, the user opens the transparent plate 102 through the handle. After opening, the aluminum material is placed between the two clamping plates 118. After placing, through the mutual cooperation of the first electric push rod 115, the first compression spring 117 and the clamping plate 118, the aluminum material can be clamped and fixed so that it can be suspended. Then the pumping pump 104 operates, extracts the paint through the connecting pipe 105 and conveys the paint to the spray head 108 through the telescopic hose 110, so that the spray head 108 can start spraying the aluminum material. And through the cooperation of the second electric push rod 109, the height of the spray head 108 can be adjusted. And through the setting of the electric slide table 111, the position of the spray head 108 can be adjusted so as to be better used subsequently. When the painted surface needs to be replaced, the servo motor 103 operates, enabling the rotating shaft 116 on one side to rotate. At the same time, the connecting plate 114 and the clamping plate 118 on one side are driven together by the force. Then the aluminum material drives the connecting plate 114 and the clamping plate 118 on the other side to rotate under the force, so that the aluminum material can be normally turned over. Subsequently, the turned-over surface can be sprayed. After the overall operation, it can avoid manual adjustment each time by the worker and reduce the labor force of the worker.

[0030] The above are only the preferred embodiments of the present invention, and are not intended to limit the present invention in other forms. Any person skilled in the art may use the technical content disclosed above to make changes or modifications into equivalent embodiments with equivalent changes and apply them to other fields. However, as long as it does not depart from the technical solution content of the present invention, any simple modification, equivalent change and modification made to the above embodiments based on the technical essence of the present invention still fall within the protection scope of the technical solution of the present invention.

Claims

1. A vertical spraying machine for aluminum materials, characterized in that, Including: An overall structure (1) and a support structure (2), the support structure (2) being located at the front and rear positions on both sides of the bottom of the overall structure (1); The overall structure (1) includes a box body (101), at the centers of the inner surfaces on both sides of the box body (101), a rotating shaft (116) is rotatably connected, on the outer surface of the rotating shaft (116), a connecting plate (114) is fixedly connected, at the front and rear positions on the outer surface of the connecting plate (114), a first electric push rod (115) is fixedly installed, the extending end of the first electric push rod (115) is fixedly connected with a clamping plate (118), a first compression spring (117) is sleeved on the outer surface of the first electric push rod (115), on the outer surface of the box body (101) at the position of the rotating shaft (116), a servo motor (103) is fixedly installed, at the top and bottom of the inner surface at the rear of the box body (101), a blower (113) is fixedly installed, on the outer surface at the rear of the box body (101), a support (106) is fixedly connected, and a filter plate (107) is slidably connected to the inner surface of the support (106).

2. The vertical spraying machine for aluminum materials according to claim 1, characterized in that: One end of the first compression spring (117) is fixedly connected with the outer surface of the clamping plate (118), the other end of the first compression spring (117) is fixedly connected with the outer surface of the connecting plate (114), and the outer surface of the connecting plate (114) is slidably connected with the inner surface of the box body (101).

3. The vertical spraying machine for aluminum materials according to claim 1, characterized in that: On the top and bottom sides of the outer surface at the rear of the box body (101), a plug rod (120) is slidably connected, a second compression spring (121) is sleeved on the outer surface of the plug rod (120), and a connecting rope (119) is fixedly connected to the outer surface of the plug rod (120).

4. The vertical spraying machine for aluminum materials according to claim 3, wherein: One end of the second compression spring (121) is fixedly connected with the outer surface of the plug rod (120), the other end of the second compression spring (121) is fixedly connected with the outer surface of the box body (101), and the outer surface of the plug rod (120) penetrates through the outer surfaces of the support (106) and the filter plate (107).

5. The vertical spraying machine for aluminum materials according to claim 1, wherein: At the center of the inner top of the box body (101), an electric sliding table (111) is fixedly installed, at the center of the bottom of the electric sliding table (111), a second electric push rod (109) is fixedly installed, the extending end of the second electric push rod (109) is fixedly installed with a spray head (108), on one side at the top of the box body (101), a material pumping pump (104) is fixedly installed, at the center of the bottom of the material pumping pump (104), a telescopic hose (110) is penetrated and arranged, at the center of the outer surface on one side of the material pumping pump (104), a communicating pipe (105) is penetrated and arranged, and the inside of the telescopic hose (110) is communicated with the inside of the spray head (108).

6. The vertical spraying machine for aluminum materials according to claim 1, characterized in that: On the outer surface at the front of the box body (101), a transparent plate (102) is hinged, and at the front and rear positions on both sides of the inner top of the box body (101), electric heaters (112) are fixedly installed.

7. The vertical spraying machine for aluminum materials according to claim 1, wherein: The support structure (2) includes support legs (201), at the center of the bottom of the support legs (201), an anti-slip pad (202) is fixedly connected, and the top surface of the support legs (201) is fixedly connected with the bottom surface of the box body (101).

Citation Information

Patent Citations

  • Spraying machine

    CN210545815U