Rapid sand cleaning device for casting sand box
By flipping the sand box and tapping and locking the assembly with the vibration block, the problem of long cleaning time of cast sand box in the prior art is solved, and rapid sand cleaning and stable operation are achieved.
Patent Information
- Application Number
- CN202422065711.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-26
- Publication Date
- 2025-07-04
- Estimated Expiration
- 2034-08-26
AI Technical Summary
In the prior art, the cleaning method of casting sand boxes takes a long time, resulting in low casting efficiency.
The flipped sand box design is adopted, combined with the speed reduction motor and the drive gear system of the drive motor, so that the sand box is flipped by 180° and intermittently knocked by the vibrating block, and the sand box is fixed with the locking component to achieve rapid sand cleaning.
It realizes rapid cleaning of the molded sand inside the sand box, improves casting efficiency and enhances stability during use.
Smart Images

Figure CN223056699U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of sand boxes, in particular to a rapid sand cleaning device for casting sand boxes. Background Technique
[0002] The casting sand box is divided into an upper part box body and a lower part box body, which are respectively filled with sand, pressed, compacted, and demolded. Then the two part box bodies are combined together, and flowing sand body is filled into the cavity. The flowing sand body will fill the gap at the joint of the upper part box body and the lower part box body to prevent the molten iron from leaking out.
[0003] The existing technology has the following problems:
[0004] After a large number of searches, it is found that the patent document with the application number CN202320944131.X discloses a sand box flipping and cleaning device for ductile iron casting. The above patent still has problems in the actual use process. More obviously, the method of using clean water to clean the inside of the casting sand box is difficult to quickly clean the molding sand in the casting sand box, resulting in a large amount of time wasted during cleaning and affecting the casting efficiency.
[0005] Therefore, we propose a rapid sand cleaning device for casting sand boxes to solve the above drawbacks. Content of the Utility Model
[0006] The purpose of the utility model is to provide a rapid sand cleaning device for casting sand boxes to solve the shortcomings existing in the prior art.
[0007] To achieve the above purpose, the utility model adopts the following technical scheme: A rapid sand cleaning device for casting sand boxes, including a base, a vertical plate is welded on the top surface of the base, and a top plate is fixedly connected to the top end of the vertical plate. The surface of the vertical plate is rotatably connected with a sand box through a rotating column. A second gear is fixedly connected to the surface of the rotating column. A locking component is fixedly connected to the inner wall of the vertical plate corresponding to the position of the second gear. A speed reduction motor is fixedly installed on the outer wall of the vertical plate, and a first gear is installed at the output end of the speed reduction motor. The first gear meshes with the second gear. An aggregate plate is arranged below the inner wall of the vertical plate, and an aggregate box is arranged below the aggregate plate. A support is arranged at the rear side of the sand box on the inner wall of the vertical plate. A guide rod penetrates through the surface of the support. One end of the guide rod is fixedly connected with a vibration block. A return spring is sleeved on the outer side of the guide rod between the vibration block and the support. The other end of the guide rod is provided with a limit block, and a pulley is installed on the surface of the limit block away from the guide rod. A driving motor is installed on the inner wall of the vertical plate, and a cam is installed at the output end of the driving motor. The cam is used in cooperation with the pulley.
[0008] Preferably, the locking assembly includes a locking frame, a bidirectional lead screw module, a locking block and a locking plate. A bidirectional lead screw module is fixedly installed on the top surface of the locking frame, and a locking block is installed on the bidirectional lead screw module. A locking plate is arranged on one side surface of the locking block close to the locking plate, and the locking plate is used in cooperation with the second gear.
[0009] Preferably, a control panel is installed on the vertical plate, and the control panel is electrically connected to the reduction motor and the drive motor through wires.
[0010] Preferably, the length of the locking block is less than the radius of the second gear.
[0011] Preferably, a discharge port is opened at the position of the aggregate plate corresponding to the aggregate box.
[0012] Preferably, the vibration block abuts against the outer wall of the sand box.
[0013] Compared with the prior art, the beneficial effects of the present utility model are as follows:
[0014] 1. In the present utility model, by setting a rotatable sand box, the reduction motor drives the first gear to rotate, and the rotation of the first gear drives the second gear to rotate, so as to drive the sand box to flip 180° through the rotating column. At this time, the drive motor drives the cam to rotate, which can intermittently push the vibration block to strike the sand box. The vibration of the sand box facilitates the vibration and shedding of the molding sand inside, achieving the effect of rapid sand cleaning, with strong practicability and worthy of promotion.
[0015] 2. In the present utility model, by setting a locking assembly, the positive and negative thread lead screw module drives the two locking blocks to approach each other and clamp and fix the second gear, achieving the effect of locking the second gear, so that the sand box is fixed, avoiding the shaking of the sand box during the casting process, and improving the stability during use. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] In order to more clearly illustrate the technical solutions in the embodiments of the present utility model or the prior art, the following will briefly introduce the drawings required to be used in the embodiments. Obviously, the following described drawings are only some embodiments of the present utility model. For those of ordinary skill in the art, without creative efforts, other drawings can be obtained based on these drawings.
[0017] Figure 1 It is a schematic structural diagram of a rapid sand cleaning device for a casting sand box proposed by the present utility model;
[0018] Figure 2 It is a schematic structural diagram of a bracket, a guide rod, a vibration block, a return spring, a limit block, a pulley and a sand box;
[0019] Figure 3 It is a schematic structural diagram of the locking assembly;
[0020] Figure 4 It is a structural schematic diagram of a drive motor and a cam.
[0021] Legend description:
[0022] 1. Base; 2. Vertical plate; 3. Top plate; 4. Reduction motor; 5. First gear; 6. Rotating column; 7. Sand box; 8. Second gear; 9. Locking assembly; 91. Locking frame; 92. Bi-directional lead screw module; 93. Locking block; 94. Locking plate; 10. Control panel; 11. Aggregate plate; 12. Aggregate box; 13. Bracket; 14. Guide rod; 15. Vibration block; 16. Return spring; 17. Limit block; 18. Pulley; 19. Drive motor; 20. Cam. Specific implementation manners
[0023] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.
[0024] In the description of the present utility model, it should be noted that the orientation or positional relationship indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. is based on the orientation or positional relationship shown in the accompanying drawings, and is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation to the present utility model; the terms "first", "second", "third" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance; in addition, unless otherwise clearly defined and limited, the terms "installed", "connected", "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection, an electrical connection; it can be directly connected, or indirectly connected through an intermediate medium, and it can be the internal communication of two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific situations.
[0025] Please refer to Figures 1-4, A rapid sand cleaning device for a casting sand box, including a base 1. A vertical plate 2 is welded to the top surface of the base 1, and a top plate 3 is fixedly connected to the top end of the vertical plate 2. The surface of the vertical plate 2 is rotatably connected to a sand box 7 through a rotating column 6. A second gear 8 is fixedly connected to the surface of the rotating column 6. A locking component 9 is fixedly connected to the inner wall of the vertical plate 2 at a position corresponding to the second gear 8. A reduction motor 4 is fixedly installed on the outer wall of the vertical plate 2, and the output end of the reduction motor 4 is equipped with a first gear 5, and the first gear 5 meshes with the second gear 8. A collecting plate 11 is arranged below the inner wall of the vertical plate 2, and a collecting box 12 is arranged below the collecting plate 11. A support 13 is arranged at the rear side of the sand box 7 on the inner wall of the vertical plate 2, and a guide rod 14 penetrates through the surface of the support 13. One end of the guide rod 14 is fixedly connected to a vibration block 15, and a return spring 16 is sleeved on the outer side of the guide rod 14 between the vibration block 15 and the support 13. The other end of the guide rod 14 is equipped with a limit block 17, and a pulley 18 is installed on the surface of the limit block 17 away from the guide rod 14. A driving motor 19 is installed on the inner wall of the vertical plate 2, and the output end of the driving motor 19 is equipped with a cam 20, and the cam 20 is used in cooperation with the pulley 18.
[0026] When in use, by setting the flip - able sand box 7, the reduction motor 4 drives the first gear 5 to rotate. The rotation of the first gear 5 drives the second gear 8 to rotate, thereby driving the sand box 7 to flip 180° through the rotating column 6. At this time, the driving motor 19 drives the cam 20 to rotate, which can intermittently push the vibration block 15 to strike the sand box 7. The vibration of the sand box 7 facilitates the vibration and shedding of the molding sand inside, achieving the effect of rapid sand cleaning, with strong practicability and worthy of promotion. At the same time, the bidirectional lead screw module 92 drives the two locking blocks 93 to approach each other and clamp the second gear 8, achieving the effect of locking the second gear 8, so that the sand box 7 is fixed, avoiding the shaking of the sand box 7 during the casting process and improving the stability during use.
[0027] In this implementation scheme: The locking component 9 includes a locking frame 91, a bidirectional lead screw module 92, a locking block 93, and a locking plate 94. The bidirectional lead screw module 92 is fixedly installed on the top surface of the locking frame 91, and the locking block 93 is installed on the bidirectional lead screw module 92. A locking plate 94 is arranged on the surface of the locking block 93 close to the locking plate 94, and the locking plate 94 is used in cooperation with the second gear 8.
[0028] Specifically, the bidirectional lead screw module 92 drives the two locking blocks 93 to move away from each other and release the second gear 8, achieving the effect of releasing the second gear 8, so that the sand box 7 can be flipped to facilitate the rapid cleaning of the molding sand in the sand box 7.
[0029] In this implementation scheme: A control panel 10 is installed on the vertical plate 2, and the control panel 10 is electrically connected to the reduction motor 4 and the driving motor 19 through wires.
[0030] Specifically, it is a common circuit connection structure, which will not be elaborated here. Similarly, the bidirectional lead screw module 92 can also be electrically connected to the control panel 10 through wires to achieve its control.
[0031] In this implementation: The length of the locking block 93 is less than the radius of the second gear 8.
[0032] Specifically, it is ensured that the locking block 93 does not affect the rotation of the second gear 8.
[0033] In this implementation: A discharge port is provided at the position of the aggregate plate 11 corresponding to the aggregate box 12.
[0034] Specifically, it can collect the molding sand cleaned down.
[0035] In this implementation: The vibration block 15 abuts against the outer wall of the sand box 7.
[0036] Specifically, it can vibrate the sand box 7 to facilitate rapid cleaning.
[0037] In this implementation: The controller is of an existing structure, and the control circuit can be realized by simple programming by those skilled in the art, which belongs to the common knowledge in this field. Only its use is described without modification, so the control method and circuit connection will not be described in detail.
[0038] Working principle: During use, by setting the reversible sand box 7, the reduction motor 4 drives the first gear 5 to rotate. The rotation of the first gear 5 drives the second gear 8 to rotate, so as to drive the sand box 7 to flip 180° through the rotating column 6. At this time, the driving motor 19 drives the cam 20 to rotate, which can intermittently push the vibration block 15 to strike the sand box 7. The vibration of the sand box 7 facilitates the vibration and shedding of the internal molding sand, achieving the effect of rapid sand cleaning, with strong practicability and worthy of promotion. At the same time, the bidirectional lead screw module 92 drives the two locking blocks 93 to approach each other and clamp and fix the second gear 8, achieving the effect of locking the second gear 8, so that the sand box 7 is fixed, avoiding the shaking of the sand box 7 during the casting process and improving the stability during use.
[0039] It should be noted that: The model specifications of the reduction motor 4 and the driving motor 19 need to be selected according to the actual specifications of the device, etc. The specific selection calculation method adopts the existing technology in this field, so it will not be elaborated in detail.
[0040] The power supply and principle of the reduction motor 4 and the driving motor 19 are clear to those skilled in the art and will not be described in detail here.
[0041] The above are only the preferred specific embodiments of the present utility model, but the protection scope of the present utility model is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present utility model, according to the technical solution and the inventive concept of the present utility model, makes equivalent substitutions or changes, and all should be covered within the protection scope of the present utility model.
Claims
1. A rapid sand cleaning device for a casting sand box, comprising a base (1), characterized in that, The top surface of the base (1) is welded with a vertical plate (2), and the top end of the vertical plate (2) is fixedly connected with a top plate (3). The surface of the vertical plate (2) is rotatably connected with a sand box (7) through a rotating column (6). A second gear (8) is fixedly connected to the surface of the rotating column (6). A locking component (9) is fixedly connected to the inner wall of the vertical plate (2) at a position corresponding to the second gear (8). A reduction motor (4) is fixedly installed on the outer wall of the vertical plate (2), and a first gear (5) is installed at the output end of the reduction motor (4). The first gear (5) meshes with the second gear (8). A collecting plate (11) is arranged below the inner wall of the vertical plate (2), and a collecting box (12) is arranged below the collecting plate (11). A bracket (13) is arranged at the rear side of the sand box (7) on the inner wall of the vertical plate (2). A guide rod (14) penetrates through the surface of the bracket (13). One end of the guide rod (14) is fixedly connected with a vibration block (15). A return spring (16) is sleeved on the outer side of the guide rod (14) between the vibration block (15) and the bracket (13). The other end of the guide rod (14) is provided with a limit block (17), and a pulley (18) is installed on the surface of the limit block (17) away from the guide rod (14). A driving motor (19) is installed on the inner wall of the vertical plate (2), and a cam (20) is installed at the output end of the driving motor (19). The cam (20) is used in cooperation with the pulley (18).
2. The quick sand cleaning device for a casting sand box according to claim 1, wherein, The locking component (9) includes a locking frame (91), a bidirectional lead screw module (92), a locking block (93) and a locking plate (94). A bidirectional lead screw module (92) is fixedly installed on the top surface of the locking frame (91), and a locking block (93) is installed on the bidirectional lead screw module (92). A locking plate (94) is arranged on the surface of the locking block (93) close to the locking plate (94). The locking plate (94) is used in cooperation with the second gear (8).
3. The quick sand cleaning device for a casting sand box according to claim 1, characterized in that, A control panel (10) is installed on the vertical plate (2), and the control panel (10) is electrically connected with the reduction motor (4) and the driving motor (19) through wires.
4. The quick sand cleaning device for a foundry sand box according to claim 2, characterized in that, The length of the locking block (93) is less than the radius of the second gear (8).
5. The quick sand cleaning device for a foundry sand box according to claim 1, wherein, A discharge port is arranged at the position of the collecting plate (11) corresponding to the collecting box (12).
6. The quick sand cleaning device for a casting sand box according to claim 1, characterized in that, The vibration block (15) abuts against the outer wall of the sand box (7).
Citation Information
Patent Citations
Sand box overturning and cleaning device for ductile iron casting
CN220426267U