Magnet yoke coil assembly clamp

By designing the yoke coil assembly fixture, the tilt assembly and high-quality welding of parts are achieved, which solves the problems of low efficiency and poor consistency of traditional fixtures and meets the needs of large-scale production.

CN223057087UActive Publication Date: 2025-07-04ZHEJIANG ZHENGTONG PRECISION TECH CO LTD
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Patent Information

Application Number
CN202422299607.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-19
Publication Date
2025-07-04
Estimated Expiration
2034-09-19

AI Technical Summary

Technical Problem

In the prior art, the processing of yoke coil components relies on manual operations and traditional mechanical equipment, which has low efficiency and poor consistency, making it difficult to meet the needs of large-scale production, and traditional fixtures cannot meet the needs of automated processing of complex products.

Method used

A yoke coil assembly fixture is designed, including a first base, a first slide plate and a first body. The first body is arranged radially perpendicularly with respect to the turntable, and the slide plate is arranged inclined, combining the static touch rod assembly and the coil assembly positioning structure to realize the inclined assembly and high-quality welding of the parts.

Benefits of technology

It improves the automated processing efficiency and welding quality of yoke coil components, meets the needs of large-scale production, and improves the consistency and labor efficiency of processing.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a magnet yoke coil assembly clamp, which belongs to the technical field of clamps, is mounted on the edge of a turntable, and comprises a first base, a first sliding plate and a first main body, the first main body is arranged on the first sliding plate, and a static contact rod assembly positioning structure and a coil assembly positioning structure are arranged on the first main body; the first body is perpendicularly arranged relative to the radial direction of the rotary disc, the first sliding plate is obliquely arranged relative to the first body, so that the sliding direction of the first sliding plate is perpendicular to the welding end face of the welding part A, the first base and the first sliding plate are arranged in the same direction, and the first sliding plate is arranged on the first base in a sliding mode. The first main body is perpendicular to the radial direction of the rotary table in the first rotary table device, so that feeding of parts is facilitated, meanwhile, the first sliding plate is obliquely arranged relative to the first main body, the sliding direction of the first sliding plate is perpendicular to the welding end face of the welding part A, and the welding quality can be improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of fixtures, and particularly relates to a fixture for a yoke coil assembly. Background Art

[0002] As an important part of a circuit breaker, the electromagnetic system is responsible for quickly cutting off the current when a short circuit or overload occurs in the circuit. Its processing quality directly affects the performance and reliability of the product. The electromagnetic system includes a yoke coil assembly and a pressure plate assembly.

[0003] However, at present, the processing of the yoke coil assembly mainly relies on manual operation and traditional mechanical equipment, which has problems such as low efficiency, poor consistency, and high labor intensity, and it is difficult to meet the needs of large-scale production.

[0004] Introducing automated processing equipment specifically for the yoke coil assembly is a common solution, but it is very difficult to effectively achieve the automated processing of this complex product. And to introduce automated processing equipment, it is very important to design a fixture that can undertake each process. Summary of the Utility Model

[0005] The purpose of the utility model is to overcome the shortcomings and deficiencies existing in the prior art, and to provide a fixture for a yoke coil assembly.

[0006] The technical solution adopted by the utility model is as follows: The present application provides a fixture for a yoke coil assembly, which is installed on the edge of a turntable and includes a first base, a first slide plate, and a first main body. The first main body is arranged on the first slide plate, and a static contact rod assembly positioning structure and a coil assembly positioning structure are arranged thereon. The first main body is vertically arranged in the radial direction relative to the turntable, the first slide plate is inclined relative to the first main body, the first base and the first slide plate are arranged in the same direction, and the first slide plate is slidably arranged on the first base.

[0007] In some embodiments, a first rear baffle is arranged at the rear side of the first base, a first front baffle is arranged at the front side thereof, a first spring is arranged between the first rear baffle and the first slide plate, and under the action of the first spring, the first slide plate abuts against the first front baffle.

[0008] In some embodiments, a first positioning seat is arranged at the front side of the first main body, a yoke positioning block is slidably arranged at the front side of the first positioning seat, a first slideway is arranged at the front side of the first main body, a first yoke clamping block and a static contact rod clamping block are slidably arranged in the first slideway, a static contact rod positioning plate is arranged on the first positioning seat, the front end of the yoke positioning block is hinged with a first coil clamping block, and a second spring is arranged between the first coil clamping block and the yoke positioning block. Under the action of the second spring, the first coil clamping block is in a clamping state;

[0009] The positioning structure of the static contact rod assembly includes a first positioning groove provided on the static contact rod positioning plate and a first clamping groove formed by the static contact rod clamp block and the static contact rod positioning plate;

[0010] The positioning structure of the coil assembly includes a second positioning groove provided on the yoke positioning block and a second clamping groove formed by the first coil clamp block, the first yoke clamp block and the yoke positioning block.

[0011] In some embodiments, a first push rod, a second push rod and a third push rod are slidably arranged on the first main body along a direction perpendicular to the first slideway. Collision blocks are arranged at the rear ends of the push rods. A third spring is sleeved on each push rod, and two ends of the third spring respectively abut against the rear end face of the first main body and the corresponding collision block.

[0012] In some embodiments, inclined slider portions are arranged at the front ends of the first push rod and the third push rod. Inclined convex blocks are arranged on the inclined slider portions. Inclined sliding grooves matched with the inclined convex blocks are arranged on the first yoke clamp block and the static contact rod clamp block. When the first push rod is pushed to move forward, through the cooperation of the inclined convex block and the inclined sliding groove, the static contact rod clamp block moves away from the static contact rod positioning plate, so that the first clamping groove is opened.

[0013] In some embodiments, the front end of the second push rod passes through the first main body and the first positioning seat and is connected to the yoke positioning block. When the second push rod is pushed to move forward, the yoke positioning block moves forward synchronously.

[0014] In some embodiments, the second positioning groove includes two yoke positioning columns arranged on the yoke positioning block. The side of the yoke positioning column facing the first coil clamp block is an arc-shaped clamping surface adapted to the coil.

[0015] In some embodiments, a detachable ceramic partition is arranged on the first positioning seat corresponding to the position of welding part A.

[0016] The beneficial effects of the present utility model are as follows: Based on the structural characteristics of the yoke coil assembly, specifically, the positions where the static contact rod in the static contact rod assembly, the coil in the coil assembly and the yoke need to be welded are inclined relative to the assembly position of the coil assembly and the yoke. While ensuring the convenience of feeding of each part and the welding quality at this position, the traditional clamp arranged in the same direction of sliding cannot meet this requirement; therefore, in the present utility model, the first main body is vertically arranged relative to the radial direction of the turntable in the first turntable device to facilitate the feeding of parts. At the same time, the first sliding plate is inclined relative to the first main body, so that the sliding direction of the first sliding plate is perpendicular to the welding end face of welding part A, which is beneficial to improving the welding quality. Description of the Drawings

[0017] To more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the drawings required for the description of the embodiments or the prior art. Obviously, the drawings in the following description are only some embodiments of the present invention. For those of ordinary skill in the art, without creative efforts, obtaining other drawings based on these drawings still belongs to the scope of the present invention.

[0018] Figure 1 Schematic diagram of a yoke coil assembly fixture in the present invention Figure 1 ;

[0019] Figure 2 Exploded view of a yoke coil assembly fixture in the present invention;

[0020] Figure 3 Schematic diagram of a yoke coil assembly fixture in the present invention Figure 2 ;

[0021] Figure 4 Schematic diagram of the third push rod and the static contact rod clamp block in the present invention;

[0022] Figure 5 Schematic diagram of the yoke coil assembly in the present invention;

[0023] Figure 6 Partial schematic diagram of the fixture and the welding station in the present invention. Detailed implementation manners

[0024] The following description provides specific application scenarios and requirements of this specification, aiming to enable those skilled in the art to manufacture and use the content in this specification. For those skilled in the art, various partial modifications to the disclosed embodiments are obvious, and without departing from the spirit and scope of this specification, the general principles defined here can be applied to other embodiments and applications. Therefore, this specification is not limited to the illustrated embodiments, but has the broadest scope consistent with the claims.

[0025] In the description of this application, it should be noted that unless otherwise clearly specified and limited, the terms "longitudinal", "transverse", "radial", "length", "width", "thickness", "upper", "lower", "left", "right", "front", "rear", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings. These terms are mainly used to better describe this application and its embodiments, and are not used to limit that the indicated devices, elements or components must have a specific orientation, or be constructed and operated in a specific orientation.

[0026] Second, the terms "first", "second" and similar words do not denote any order, quantity or importance, but are only used to distinguish different components and should not be construed as limiting the embodiments of the present application.

[0027] In addition, the terms "installed", "set up", "provided with", "connected", "linked" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral structure; it can be a mechanical connection or an electrical connection; it can be directly connected, or indirectly connected through an intermediate medium, or there is internal communication between two devices, components or parts.

[0028] For those of ordinary skill in the art, the specific meanings of the above terms in the present application can be understood according to specific circumstances.

[0029] Regarding the drawings of the present application, it should be clearly understood that the drawings are only for the purpose of illustration and description and are not intended to limit the scope of this specification. It should also be understood that the drawings are not drawn to scale.

[0030] Embodiment 1:

[0031] As Figures 1 to 4 shown, this embodiment provides a yoke coil assembly fixture installed on a turntable. During the rotation of the turntable, it successively passes through each workstation at the edge of the turntable to realize the automatic assembly of the yoke coil assembly.

[0032] As Figure 5 shown, the yoke coil assembly a includes a yoke a1, a static contact rod assembly a2 and a coil assembly a3. The static contact rod assembly a2 includes a static contact rod a21 and a contact a22; the coil assembly a3 includes an iron core assembly a31 and a coil a32. The iron core assembly a31 includes a coil skeleton, a moving iron core, a static iron core, a push rod and an iron core spring;

[0033] Among them, the contact a22 is welded to the static contact rod a21 to form the static contact rod assembly a2. The iron core assembly a31 and the coil a32 are inserted into each other to form the coil assembly a3. The static contact rod a21 in the static contact rod assembly a2, the coil a32 in the coil assembly a3 and the yoke a1 are welded to form the yoke coil assembly a. Here, the welding is performed with the three stacked together, and this welding position is called the welding part A;

[0034] The fixture c includes a first base c1, a first slide plate c2 and a first main body c3. The first main body c3 is arranged on the first slide plate c2, and a static contact rod assembly positioning structure c4 and a coil assembly positioning structure c5 are arranged thereon;

[0035] The first main body c3 is arranged perpendicular to the radial direction of the turntable in the first turntable device 1, and the first slide plate c2 is arranged obliquely relative to the first main body c3, that is, the first slide plate c2 is not perpendicular to this radial direction, so that the sliding direction of the first slide plate is perpendicular to the welding end face of the welding part A. The first base c1 and the first slide plate c2 are arranged in the same direction, and the first slide plate c2 is slidably arranged on the first base c1. Such a setting is based on the structural characteristics of this electromagnetic system. Among them, the positions where the static contact rod in the static contact rod assembly, the coil in the coil assembly and the yoke need to be welded are inclined relative to the assembly position of the coil assembly and the yoke. While ensuring the convenience of feeding each part and the welding quality at this position, the traditional fixture with the same-direction sliding setting cannot meet this requirement. The same-direction sliding setting means that both the slide plate and the base are perpendicular to the radial direction of the turntable in the first turntable device 1, and then the slide plate slides relative to the base in this radial direction.

[0036] Secondly, a first rear baffle c6 is arranged at the rear side of the first base c1, and a first front baffle c7 is arranged at the front side thereof. A first spring is arranged between the first rear baffle c6 and the first slide plate c2. Under the action of the first spring, the first slide plate c2 abuts against the first front baffle c7.

[0037] Secondly, a first positioning seat c8 is arranged at the front side of the first main body c3. A yoke positioning block c9 is slidably arranged at the front side of the first positioning seat c8. A first slideway c30 is arranged at the front side of the first main body c3. A first yoke clamping block c10 and a static contact rod clamping block c11 are slidably arranged in the first slideway c30. A static contact rod positioning plate c12 is arranged on the first positioning seat c8. The front end of the yoke positioning block c9 is hinged with a first coil clamping block c13. A second spring is arranged between the first coil clamping block c13 and the yoke positioning block c9. Under the action of the second spring, the first coil clamping block c13 is in a clamping state;

[0038] The positioning structure c4 of the static contact rod assembly includes a first positioning groove c14 arranged on the static contact rod positioning plate c12 and a first clamping groove c15 formed by the static contact rod clamping block c11 and the static contact rod positioning plate c12;

[0039] The positioning structure c5 of the coil assembly includes a second positioning groove c16 arranged on the yoke positioning block c9 and a second clamping groove c17 formed by the first coil clamping block c13, the first yoke clamping block c10 and the yoke positioning block c9;

[0040] A first push rod c18, a second push rod c19 and a third push rod c20 are slidably arranged on the first main body c3 in a direction perpendicular to the first slideway c30. Collision blocks c21 are arranged at the rear ends of the push rods. A third spring is sleeved on each push rod, and two ends of the third spring respectively abut against the rear end face of the first main body c3 and the corresponding collision block c21.

[0041] Oblique slider parts are arranged at the front ends of the first push rod c18 and the third push rod c20. Oblique convex blocks c22 are arranged on the oblique slider parts. Oblique sliding grooves c23 matched with the oblique convex blocks c22 are arranged on the first yoke clamping block c10 and the static contact rod clamping block c11. When the first push rod c18 is pushed to move forward, through the cooperation of the oblique convex block c22 and the oblique sliding groove c23, the static contact rod clamping block c11 moves away from the static contact rod positioning plate c12, so that the first clamping groove c15 is opened, facilitating the placement of the static contact rod assembly. The same principle applies when the third push rod c20 is used.

[0042] The front end of the second push rod c19 passes through the first main body c3 and the first positioning seat c8 and is connected with the yoke positioning block c9. When the second push rod c19 is pushed to move forward, the yoke positioning block c9 moves forward synchronously. In this way, when the yoke is inserted into the second positioning groove c16 in the vertical direction, the yoke will not interfere with the static contact rod assembly.

[0043] The second positioning groove c16 includes two yoke positioning columns c24 arranged on the yoke positioning block c9. The side of the yoke positioning column c24 facing the first coil clamping block c13 is an arc-shaped clamping surface adapted to the coil.

[0044] A ceramic partition c25 is arranged on the first positioning seat c8 corresponding to the position of the welding part A. Preferably, the bottom plate of the first clamping groove c15 is a detachable ceramic partition c25, preventing damage to the fixture during welding at this part.

[0045] As Figure 6 shown, when this fixture passes through the welding station, the welding station includes a first welding electrode 160, a second welding electrode 161 and a first pre-pressing plate 162. The first welding electrode 160 is vertically slidably arranged and spaced at the rear side of the welding part A. The second welding electrode 161 is horizontally slidably arranged towards the welding part A. The first pre-pressing plate 162 is slidably arranged in the same direction as the second welding electrode 161, and before the second welding electrode 161 contacts the welding part A, it first pushes the first slide plate c2 to move backward, so that the welding part A contacts the first welding electrode 160, thus avoiding damage to the welding part A caused by the vertical movement of the first welding electrode 160.

[0046] Among them, the drive mechanism in the welding station will not be described in detail. It only needs to be able to translate the first welding electrode 160, the second welding electrode 161, and the first pre-pressing plate 162 in the required directions. For example, a structure of a cylinder cooperating with a slide rail and a slider, a structure of a motor cooperating with a lead screw and a slider, etc. can be adopted.

[0047] In summary, after reading this detailed disclosure, those skilled in the art can understand that the foregoing detailed disclosure can be presented only by way of example and may not be restrictive. Although not explicitly stated here, those skilled in the art can understand that the requirements of this application encompass various reasonable changes, improvements, and modifications to the embodiments. These changes, improvements, and modifications are intended to be proposed by this application and are within the spirit and scope of the exemplary embodiments of this application.

[0048] In addition, it should be understood that in the foregoing description of the embodiments of this application, for the purpose of helping to understand a feature and for the purpose of simplifying this application, this application combines various features in a single embodiment, drawing, or its description. However, this does not mean that the combination of these features is necessary. When reading this application, those skilled in the art are entirely possible to mark out some of the devices as separate embodiments for understanding. That is to say, the embodiments in this application can also be understood as the integration of multiple sub-embodiments. And it is also valid when the content of each sub-embodiment is less than all the features of a single foregoing disclosed embodiment.

[0049] Finally, it should be understood that the embodiments of the application disclosed herein are illustrative of the principles of the embodiments of this application. Other modified embodiments are also within the scope of this application. Therefore, the embodiments disclosed in this application are merely examples and not limitations. Those skilled in the art can adopt alternative configurations according to the embodiments in this application to implement the application in this application. Therefore, the embodiments of this application are not limited to the embodiments precisely described in this application.

Claims

1. A yoke coil assembly fixture is installed on the edge of a turntable, and is characterized in that It includes a first base, a first slide plate and a first main body. The first main body is arranged on the first slide plate, and a static contact rod assembly positioning structure and a coil assembly positioning structure are arranged thereon. The first main body is vertically arranged in the radial direction relative to the turntable. The first slide plate is inclined relative to the first main body, so that the sliding direction of the first slide plate is perpendicular to the welding end face of the welding part A. The first base and the first slide plate are arranged in the same direction. The first slide plate is slidably arranged on the first base.

2. The fixture for a yoke coil assembly according to claim 1, characterized in that, A first rear baffle is arranged at the rear side of the first base, and a first front baffle is arranged at the front side thereof. A first spring is arranged between the first rear baffle and the first slide plate. Under the action of the first spring, the first slide plate abuts against the first front baffle.

3. A fixture for a yoke coil assembly according to claim 1, wherein A first positioning seat is arranged at the front side of the first main body. A yoke positioning block is slidably arranged at the front side of the first positioning seat. A first slideway is arranged at the front side of the first main body. A first yoke clamp block and a static contact rod clamp block are slidably arranged in the first slideway. A static contact rod positioning plate is arranged on the first positioning seat. The front end of the yoke positioning block is hinged with a first coil clamp block. A second spring is arranged between the first coil clamp block and the yoke positioning block. Under the action of the second spring, the first coil clamp block is in a clamping state. The static contact rod assembly positioning structure includes a first positioning groove arranged on the static contact rod positioning plate and a first clamping groove formed by the static contact rod clamp block and the static contact rod positioning plate. The coil assembly positioning structure includes a second positioning groove arranged on the yoke positioning block and a second clamping groove formed by the first coil clamp block, the first yoke clamp block and the yoke positioning block.

4. A fixture for a yoke coil assembly according to claim 3, characterized in that A first push rod, a second push rod and a third push rod are slidably arranged on the first main body along a direction perpendicular to the first slideway. Collision blocks are arranged at the rear ends of the push rods. A third spring is sleeved on each push rod, and the two ends of the third spring respectively abut against the rear end face of the first main body and the corresponding collision block.

5. A fixture for a yoke coil assembly according to claim 4, characterized in that, Oblique slider parts are arranged at the front ends of the first push rod and the third push rod. Oblique convex blocks are arranged on the oblique slider parts. Oblique sliding grooves matched with the oblique convex blocks are arranged on the first yoke clamp block and the static contact rod clamp block. When the first push rod is pushed to move forward, through the cooperation of the oblique convex block and the oblique sliding groove, the static contact rod clamp block moves away from the static contact rod positioning plate, so that the first clamping groove is opened.

6. A fixture for a yoke coil assembly according to claim 4, characterized in that, The front end of the second push rod passes through the first main body and the first positioning seat and is connected with the yoke positioning block. When the second push rod is pushed to move forward, the yoke positioning block moves forward synchronously.

7. A fixture for a yoke coil assembly according to claim 3, characterized in that, The second positioning groove includes two yoke positioning columns arranged on the yoke positioning block. The side of the yoke positioning column facing the first coil clamp block is an arc-shaped clamping surface adapted to the coil.

8. A fixture for a yoke coil assembly according to claim 3, wherein A detachable ceramic partition is arranged on the first positioning seat corresponding to the position of the welding part A.