Wire drawing machining device for stainless steel plane of gate groove

Through the combined design of the guide rail mechanism and belt sanding machine, efficient wire drawing processing of the door groove stainless steel plane is achieved, solving the problems of time-consuming and labor-intensive and material waste in traditional methods, and improving processing efficiency and cost-effectiveness.

CN223057397UActive Publication Date: 2025-07-04SINOHYDRO BUREAU 16 CO LTD +1
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Patent Information

Application Number
CN202421969666.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-14
Publication Date
2025-07-04
Estimated Expiration
2034-08-14

AI Technical Summary

Technical Problem

The surface processing of traditional door groove stainless steel is time-consuming and laborious, has serious material waste, is costly and cumbersome, which affects the water sealing and water stopping effect and the safety of gate operation.

Method used

A wire drawing processing device including a guide rail mechanism and a belt sander is designed. The guide rail mechanism can be adjusted to the position, and the belt sander slides in different directions for wire drawing processing, simplifying the process and improving efficiency.

Benefits of technology

The cost of stainless steel plane processing of door grooves is reduced, the process is simplified, the working efficiency is improved, and the water-stop effect of water seals and the safe operation of the gates is ensured.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of gate processing and manufacturing, in particular to a wiredrawing processing device for a stainless steel plane of a gate groove, which comprises a guide rail mechanism, a belt sander and two end beams, the two end beams are oppositely and parallelly arranged, and the guide rail mechanism is slidably arranged between the two end beams along a first direction to realize position adjustability. The belt sander is slidably arranged on the guide rail mechanism in the second direction and used for conducting wire drawing machining on the stainless steel plane of the gate groove. The machining cost of the stainless steel plane of the door groove can be reduced, the machining procedure of the stainless steel plane of the door groove is simplified, and the working efficiency is higher.
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Description

Technical Field

[0001] The utility model relates to the technical field of gate processing and manufacturing, and particularly relates to a wire drawing processing device for the stainless steel plane of a gate slot. Background Technique

[0002] Hydropower stations, reservoirs, etc. need to manufacture a large number of gates, and the gates need to be used in combination with gate slots. In the manufacturing and processing of gate slots, the processing of the stainless steel plane of the gate slot is particularly important. The stainless steel plane of the gate slot is generally used as a track surface or a water stop surface. Therefore, the quality of the processing of the stainless steel plane of the gate slot directly affects the water stop effect of the water seal. Poor processing of the stainless steel plane of the gate slot will cause water leakage of the water seal, jamming of the gate during operation, and increase the load of the hoist, directly threatening production safety.

[0003] The overall structure of the gate slot is relatively simple, and most of it is buried in concrete, and often only the stainless steel plane is exposed outside. Therefore, the processing of the stainless steel plane is the top priority of the gate slot manufacturing. However, the traditional processing method is time-consuming and laborious, and the material waste is relatively serious, the processing cost is relatively high, the processing procedure is cumbersome and complex, and the working efficiency needs to be improved. Content of the Utility Model

[0004] The utility model aims to provide a wire drawing processing device for the stainless steel plane of a gate slot to solve the above-mentioned existing technical problems.

[0005] To achieve the above object, the technical solution of the utility model is: a wire drawing processing device for the stainless steel plane of a gate slot, including a guide rail mechanism, a belt sander and two end beams. The two end beams are arranged opposite to and parallel to each other. The guide rail mechanism is slidably arranged between the two end beams along the first direction to realize adjustable position. The belt sander is slidably arranged on the guide rail mechanism along the second direction. The belt sander is used for wire drawing processing of the stainless steel plane of the gate slot.

[0006] Preferably, the first direction is the left-right direction, the second direction is the front-back direction, the length direction of the end beam is parallel to the left-right direction, the two end beams are arranged opposite to each other front and back, the guide rail mechanism is slidably arranged left and right between the two end beams to realize adjustable left and right position, and the belt sander is slidably arranged front and back on the guide rail mechanism.

[0007] Preferably, the guide rail mechanism includes two longitudinally opposite guide rails and transverse connectors respectively connected to the front and rear ends between the two longitudinally opposite guide rails. The transverse connectors are slidably arranged left and right on the end beams, and the belt sander is slidably arranged front and back between the two longitudinally opposite guide rails.

[0008] Preferably, a transverse guide rail is arranged on the top of the end beam, rollers are arranged on the transverse connectors, the rollers are slidably arranged left and right on the transverse guide rail, locking bolts are respectively arranged at the front and rear ends of the longitudinally opposite guide rails, and the locking bolts are in frictional cooperation with the top of the end beam to realize the left and right limit of the guide rail mechanism on the end beam.

[0009] Preferably, the transverse guide rail is an inverted V-shaped guide rail, and the roller is a concave roller corresponding to the inverted V-shaped guide rail.

[0010] Preferably, the end beam includes two channel steels arranged opposite to each other in the front and rear directions and a track seat plate connected between the two channel steels. The track seat plates are arranged side by side in the left and right directions, and the transverse guide rail is fixedly installed on the plurality of track seat plates.

[0011] Preferably, adjusting bolts are respectively arranged at the left and right ends of the end beam for adjusting the height of the end beam.

[0012] The utility model has the following beneficial effects:

[0013] The hand-held abrasive belt machine slides in the front-rear direction to perform wire drawing processing on the stainless steel plane of a door groove. After the processing of the door groove is completed, the guide rail mechanism slides left and right, and then drives the abrasive belt machine to slide left and right to the upper position of another door groove to be processed. Then, continue to slide the hand-held abrasive belt machine in the front-rear direction to perform wire drawing processing on the stainless steel plane of the door groove. Repeat the above steps to process the remaining door grooves to be processed. This setting can reduce the processing cost of the stainless steel plane of the door groove, simplify the processing procedure of the stainless steel plane of the door groove, and has higher working efficiency. Description of the Drawings

[0014] Figure 1 It is a processing schematic diagram of the wire drawing processing device of the utility model from a top view perspective.

[0015] Figure 2 It is a processing schematic diagram of the wire drawing processing device of the utility model from a right side view perspective.

[0016] Figure 3 It is an isometric view of the assembly schematic diagram of the guide rail mechanism and the end beam of the utility model.

[0017] Figure 4 It is a top view perspective of the assembly schematic diagram of the guide rail mechanism and the end beam of the utility model.

[0018] Figure 5 It is a right side view perspective of the assembly schematic diagram of the guide rail mechanism and the end beam of the utility model.

[0019] Figure 6 It is a rear view perspective of the assembly schematic diagram of the guide rail mechanism and the end beam of the utility model.

[0020] Figure 7 It is a structural schematic diagram of the door groove of the utility model.

[0021] Attached drawing reference: 1 abrasive belt machine, 2 end beam, 3 longitudinal guide rail, 4 transverse connecting piece, 5 roller, 6 locking bolt, 7 transverse guide rail, 8 track seat plate, 9 adjusting bolt, 10 door slot, 11 stainless steel plane. Specific embodiments

[0022] To further illustrate the embodiments, the present utility model provides attached drawings. These attached drawings are a part of the disclosure of the present utility model, which are mainly used to illustrate the embodiments and can be used to explain the operating principle of the embodiments in conjunction with the relevant descriptions in the specification. With reference to these contents, those of ordinary skill in the art should be able to understand other possible embodiments and the advantages of the present utility model. The components in the drawings are not drawn to scale, and similar component symbols are usually used to represent similar components.

[0023] In the description of the present utility model, unless otherwise specified, "a plurality of" means two or more; the orientation or positional relationship indicated by the terms "upper", "lower", "left", "right", "inner", "outer", "front end", "rear end", "head", "tail", etc. is based on the orientation or positional relationship shown in the attached drawings, and is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the present utility model. In addition, the terms "first", "second", "third", etc. are only used for descriptive purposes and cannot be understood as indicating or implying relative importance.

[0024] In the description of the present utility model, it should be noted that unless otherwise clearly specified and defined, the terms "connected" and "connected to" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific situations.

[0025] Refer to Figure 1-7As shown in the figure, as an embodiment of the present invention, a wire drawing processing device for the stainless steel plane of a gate slot is provided, which is mainly used for the production and processing of the gate slots of hydraulic gates. It includes a guide rail mechanism, a belt sander 1 and two end beams 2. The two end beams 2 are arranged opposite and parallel to each other. The guide rail mechanism is slidably arranged between the two end beams 2 in the first direction to achieve adjustable position. The belt sander 1 is slidably arranged on the guide rail mechanism in the second direction. The belt sander 1 is used for wire drawing processing of the stainless steel plane 11 of the gate slot 10. Specifically, the first direction is the left-right direction, the second direction is the front-back direction, the length direction of the end beam 2 is parallel to the left-right direction, the two end beams 2 are arranged opposite to each other in the front-back direction, the guide rail mechanism is slidably arranged left and right between the two end beams 2 to achieve adjustable left and right position, and the belt sander 1 is slidably arranged front and back on the guide rail mechanism. Among them, the guide rail mechanism includes two longitudinally opposite longitudinal guide rails 3 and transverse connectors 4 respectively connected to the front and rear ends between the two longitudinal guide rails 3. The transverse connectors 4 are slidably arranged left and right on the end beam 2, and the belt sander 1 is slidably arranged front and back between the two longitudinal guide rails 3.

[0026] In the wire drawing processing device of the present invention, there is no fixed connection between the guide rail mechanism, the belt sander 1 and the end beam 2. By slidably arranging the guide rail mechanism left and right between the two end beams 2 to achieve adjustable left and right position, and the belt sander 1 is slidably arranged front and back on the guide rail mechanism. When it is necessary to process the stainless steel plane 11 of the gate slot 10, use a crane to lift multiple gate slots 10 to be processed into the working range of the wire drawing processing device, adjust the gate slot 10 so that its processing surface is on the same horizontal plane, the guide rail mechanism slides left and right, and then drives the belt sander 1 to slide left and right to the upper position of the processing surface of the gate slot 10. Push the belt sander 1 to slide in the front-back direction to perform wire drawing processing on the stainless steel plane 11 of the gate slot 10. After the processing of the gate slot 10 is completed, the guide rail mechanism slides left and right, and then drives the belt sander 1 to slide left and right to the upper position of another gate slot 10 to be processed. Continue to push the belt sander 1 to slide in the front-back direction to perform wire drawing processing on the stainless steel plane 11 of the gate slot 10. Repeat the above steps to process the remaining gate slots 10 to be processed. After all the gate slots 10 are processed, lift them off and lift the unprocessed gate slots 10 in for continuous processing. The wire drawing processing device for the stainless steel plane 11 of the gate slot 10 of the present invention is more practical and flexible, reduces the processing cost of the stainless steel plane 11 of the gate slot 10, simplifies the processing procedure of the stainless steel plane 11 of the gate slot 10, and has higher working efficiency.

[0027] Among them, the end beam 2 includes two channel steels arranged opposite to each other front and back, and a track seat plate 8 connected between the two channel steels. A plurality of track seat plates 8 are arranged side by side left and right. A transverse guide rail 7 is provided on the top of the end beam 2, and the transverse guide rail 7 is fixedly installed on the plurality of track seat plates 8. A roller 5 is provided on the transverse connecting member 4, and the roller 5 is slidably arranged left and right on the transverse guide rail 7. Locking bolts 6 are respectively provided at the front and rear ends of the longitudinal guide rail 3, and the locking bolts 6 are in frictional fit with the top of the end beam 2 to realize the left and right limit of the guide rail mechanism on the end beam 2. When the locking bolts 6 are rotated upward to separate them from the top of the end beam 2, the guide rail mechanism can slide left and right on the end beam 2.

[0028] In this embodiment, the transverse guide rail 7 is an inverted V-shaped guide rail, and the roller 5 is a concave roller 5 corresponding to the inverted V-shaped guide rail, and the sliding stability is better.

[0029] In this embodiment, adjusting bolts 9 are respectively provided at the left and right ends of the end beam 2 for adjusting the height of the end beam 2, so as to adapt to door slots 10 of different height dimensions, which is more versatile and flexible.

[0030] Although the present invention is specifically shown and described in combination with the preferred embodiments, those skilled in the art should understand that various changes made in form and details to the present invention without departing from the spirit and scope of the present invention defined by the appended claims all fall within the protection scope of the present invention.

Claims

1. A wire drawing processing device for the stainless steel plane of a door groove, characterized in that: It includes a guide rail mechanism, a belt sander and two end beams. The two end beams are arranged opposite and parallel to each other. The guide rail mechanism is slidably arranged between the two end beams in the first direction to achieve adjustable position. The belt sander is slidably arranged on the guide rail mechanism in the second direction. The belt sander is used for wire drawing processing of the stainless steel plane of the door groove.

2. The wire drawing processing device for the stainless steel plane of the door groove according to claim 1, characterized in that: The first direction is the left - right direction, and the second direction is the front - back direction. The length direction of the end beam is parallel to the left - right direction. The two end beams are arranged opposite to each other front - back. The guide rail mechanism is slidably arranged left - right between the two end beams to achieve adjustable left - right position. The belt sander is slidably arranged front - back on the guide rail mechanism.

3. The wire drawing processing device for the stainless steel plane of the door slot according to claim 2, characterized in that: The guide rail mechanism includes two longitudinally arranged guide rails opposite to each other left - right and transverse connectors respectively connected to the front and rear ends between the two longitudinally arranged guide rails. The transverse connectors are slidably arranged left - right on the end beams. The belt sander is slidably arranged front - back between the two longitudinally arranged guide rails.

4. The wire drawing processing device for the stainless steel plane of the door groove according to claim 3, characterized in that: A transverse guide rail is arranged on the top of the end beam. A roller is arranged on the transverse connector. The roller is slidably arranged left - right on the transverse guide rail. Locking bolts are respectively arranged at the front and rear ends of the longitudinally arranged guide rail. The locking bolts are in frictional fit with the top of the end beam to achieve left - right limit of the guide rail mechanism on the end beam.

5. The wire drawing processing device for the stainless steel plane of the door groove according to claim 4, characterized in that: The transverse guide rail is an inverted V - shaped guide rail, and the roller is a concave roller corresponding to the inverted V - shaped guide rail.

6. The wire drawing processing device for the stainless steel plane of the door groove according to claim 4, wherein: The end beam includes two channel steels arranged opposite to each other front - back and a track seat plate connected between the two channel steels. The track seat plates are arranged side by side left - right in multiple numbers. The transverse guide rail is fixedly installed on the multiple track seat plates.

7. The wire drawing processing device for the stainless steel plane of the door groove according to claim 1, characterized in that: Adjusting bolts are respectively arranged at the left and right ends of the end beam for adjusting the height of the end beam.