Turnover table for aerated concrete manufacturing
Through the flip rack design with strong magnets and elastic structures, the aerated concrete is automatically clamped and loosened, which solves the problems of cumbersome manual operation and energy consumption in the prior art, and achieves efficient and convenient aerated concrete flips.
Patent Information
- Application Number
- CN202421541772.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-02
- Publication Date
- 2025-07-04
- Estimated Expiration
- 2034-07-02
AI Technical Summary
The existing aerated concrete flip table requires manual operation of the fixture during the flip process, which leads to increased energy consumption of the equipment and cumbersome operation, and is prone to problems such as falling off or bumping and damage of the aerated concrete.
The flip frame design is designed with strong magnets and elastic structures. The aerated concrete is automatically clamped and loosened through magnetic force and elastic structures, and combined with the rollers to reduce friction, achieving automatic flip and conveyance.
It realizes that there is no need for manual operation, reduces equipment energy consumption, improves flip efficiency, avoids falling off and wear of aerated concrete, and reduces usage costs.
Smart Images
Figure CN223058021U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of aerated concrete processing, in particular to a turnover table for manufacturing aerated concrete. Background Technique
[0002] Aerated concrete is a lightweight porous silicate product made from siliceous materials and calcareous materials as the main raw materials, added with a foaming agent, and processed through processes such as batching, mixing, casting, pre-curing, cutting, autoclaving, and curing. It has the advantages of light weight, heat preservation, heat insulation, and sound insulation. When manufacturing aerated concrete, a turnover table is usually used to turn the aerated concrete in some steps such as removing the bottom skin, curing, and transportation.
[0003] When the existing aerated concrete turnover table is working, in order to avoid damage to the aerated concrete caused by phenomena such as dropping and bumping during the turnover process, fixtures are usually additionally provided to clamp the aerated concrete to avoid the above problems. The fixtures are usually electric, pneumatic, hydraulic or manual fixtures. Electric, pneumatic and hydraulic need to generate power through the operation of motors or pumps, increasing the energy consumption of the equipment. Although manual fixtures do not increase energy consumption, workers need to manually operate the fixtures to clamp the aerated concrete before turning and manually operate the fixtures to end the limitation of the aerated concrete after turning, and the operation is relatively cumbersome. Content of the Utility Model
[0004] Based on this, the purpose of the utility model is to provide a turnover table for manufacturing aerated concrete to solve the technical problems mentioned in the above background technique.
[0005] To achieve the above purpose, the utility model provides the following technical solution: A turnover table for manufacturing aerated concrete, including a bracket, side plates are connected to the outer surface and the back of the bracket, and first strong magnets are installed inside the side plates. A turnover frame is connected between the two side plates, and clamping plates penetrate through the outer surface and the back of the turnover frame. A tension spring is connected between the two clamping plates, and second strong magnets are fixed inside the clamping plates.
[0006] By adopting the above technical solution, due to the shape of the turnover frame, the conveyor belt can directly send the aerated concrete into the turnover frame. Then, the aerated concrete is turned by the rotation of the turnover frame. After the turnover frame rotates, the two second strong magnets are far away from the two first strong magnets. At this time, the tension spring pulls the two clamping plates to move the two clamping plates towards each other to automatically clamp the aerated concrete, thus avoiding the aerated concrete from falling off. After turning, the two second strong magnets correspond to the other two first strong magnets. At this time, the two clamping plates are affected by the magnetic attraction force and move away from each other to stretch the tension spring. After the two clamping plates move away from each other, the clamping of the aerated concrete ends and the conveyor belt can send it away.
[0007] Further, a second motor is installed on the outer surface of the side plate, and the output end of the second motor is connected to the flipping frame.
[0008] By adopting the above technical solution, the staff turns on the second motor. After the second motor starts, the output end drives the flipping frame to rotate forward, thereby driving the aerated concrete slab to flip.
[0009] Further, the clamping plate is slidably connected to the flipping frame, and the flipping frame is rotatably connected to the bracket.
[0010] By adopting the above technical solution, after the second motor starts, the output end drives the flipping frame to rotate forward, thereby driving the aerated concrete slab to flip. After the flipping frame rotates, the two second strong magnets move away from the two first strong magnets. At this time, the tension spring pulls the two clamping plates to move towards each other and automatically clamp the aerated concrete slab.
[0011] Further, the cross-section of the flipping frame is in a "C" shape.
[0012] By adopting the above technical solution, due to the shape of the flipping frame, the conveyor belt can directly send the aerated concrete slab into the flipping frame, thus facilitating driving the aerated concrete slab to flip.
[0013] Further, two second strong magnets are provided, and the two second strong magnets are respectively fixed inside the two clamping plates.
[0014] By adopting the above technical solution, after the flipping frame rotates, the two second strong magnets move away from the two first strong magnets. At this time, the tension spring pulls the two clamping plates to move towards each other and automatically clamp the aerated concrete slab.
[0015] Further, four first strong magnets are provided, and the four first strong magnets are respectively fixed inside the two side plates.
[0016] By adopting the above technical solution, while the flipping frame rotates in reverse, the two clamping plates will also move closer to each other under the influence of the tension of the tension spring. When the flipping frame rotates in reverse and resets, the two second strong magnets correspond to the two first strong magnets, causing the two clamping plates to move away from each other and open, so as to facilitate the flipping operation again.
[0017] Further, first motors are installed on both sides of the outer surface of the bracket, and a rotating cylinder is connected inside both the first motor and the bracket. One side of the rotating cylinder is connected to a conveyor belt.
[0018] By adopting the above technical solution, the staff turns on the two first motors. After the two first motors start, the output ends drive the four conveyor belts to rotate synchronously through the rotating cylinders, thereby starting to convey the aerated concrete slab.
[0019] Further, four rotating cylinders and four conveyor belts are provided.
[0020] By adopting the above technical solution, by arranging four conveyor belts, the turnover rack is located between the four conveyor belts, avoiding collision between the turnover rack and the conveyor belts during the turnover process.
[0021] Furthermore, rollers are connected above and below the inside of the turnover rack.
[0022] By adopting the above technical solution, through the arrangement of the rollers, when the aerated concrete slab enters and exits the turnover rack, it plays a role in reducing friction, facilitating the entry of the aerated concrete slab, and avoiding wear and dust generation caused by friction between the rough surface of the aerated concrete slab and the turnover rack.
[0023] Furthermore, a plurality of rollers are provided, and the plurality of rollers are equidistantly distributed.
[0024] By adopting the above technical solution, by increasing the number of rollers, the contact between the aerated concrete slab and the turnover rack is effectively reduced, thereby effectively reducing the frictional force.
[0025] In summary, the present utility model mainly has the following beneficial effects:
[0026] Through the arrangement of the first strong magnet, the turnover rack, the clamping plate, the tension spring and the second strong magnet in the present utility model, due to the shape of the turnover rack, the conveyor belt can directly send the aerated concrete into the turnover rack. Then, the aerated concrete is flipped by the rotation of the turnover rack. After the turnover rack rotates, the two second strong magnets are far away from the two first strong magnets. At this time, the tension spring pulls the two clamping plates to make the two clamping plates move towards each other to automatically clamp the aerated concrete, thus avoiding the falling off of the aerated concrete. After flipping, the two second strong magnets correspond to the other two first strong magnets. At this time, the two clamping plates are affected by the magnetic suction force and move away from each other to stretch the tension spring. After the two clamping plates move away from each other, the clamping of the aerated concrete ends, enabling the conveyor belt to send it away; through the cooperation of the magnetic force and the elastic structure, the clamping and loosening work is automatically carried out, without manual operation and energy consumption, reducing the use cost and being convenient to use. BRIEF DESCRIPTION OF THE DRAWINGS
[0027] Figure 1 is a schematic structural diagram of the present utility model;
[0028] Figure 2 is a schematic cross-sectional structural diagram of the present utility model;
[0029] Figure 3 is a schematic side plate structure diagram of the present utility model;
[0030] Figure 4 is a schematic back side plate structure diagram of the present utility model;
[0031] Figure 5 is an exploded structural diagram of the turnover rack of the present utility model.
[0032] In the figure: 1. Bracket; 2. First motor; 3. Rotating drum; 4. Conveyor belt; 5. Side plate; 6. Second motor; 7. First strong magnet; 8. Flipping frame; 9. Clamping plate; 10. Tension spring; 11. Second strong magnet; 12. Roller. Specific embodiments
[0033] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and should not be construed as a limitation to the present invention.
[0034] Next, the embodiments of the present invention will be described according to the overall structure of the present invention.
[0035] Embodiment 1:
[0036] A flipping table for the manufacture of aerated concrete, as Figures 1 - 5 shown, includes a bracket 1. Side plates 5 are connected to the outer surface and the back of the bracket 1. A first strong magnet 7 is installed inside the side plates 5. There are four first strong magnets 7, and the four first strong magnets 7 are respectively fixed inside the two side plates 5 to facilitate the opening of the clamping plates 9. A flipping frame 8 is connected between the two side plates 5. The cross-section of the flipping frame 8 is in the shape of a "C". A second motor 6 is installed on the outer surface of the side plate 5. The output end of the second motor 6 is connected to the flipping frame 8. The flipping frame 8 is rotatably connected to the bracket 1 to facilitate the flipping of the aerated concrete slab. The outer surface and the back of the flipping frame 8 are both penetrated by clamping plates 9. The clamping plates 9 are slidably connected to the flipping frame 8. A tension spring 10 is connected between the two clamping plates 9 to facilitate clamping the aerated concrete slab to prevent it from falling. A second strong magnet 11 is fixed inside the clamping plate 9. There are two second strong magnets 11, and the two second strong magnets 11 are respectively fixed inside the two clamping plates 9. Cooperating with the first strong magnet 7 can make the clamping plates 9 open.
[0037] Refer to Figure 1 and Figure 2 , in the above embodiment, first motors 2 are installed on both sides of the outer surface of the bracket 1. A rotating drum 3 is connected to both the first motor 2 and the inside of the bracket 1. One side of the rotating drum 3 is connected to a conveyor belt 4. There are four rotating drums 3 and four conveyor belts 4. After the two first motors 2 are started, the output ends drive the four conveyor belts 4 to rotate synchronously through the rotating drums 3, so as to start conveying the aerated concrete slab.
[0038] Embodiment 2:
[0039] Based on the above-mentioned first embodiment, although by setting the first strong magnet 7, the flipping frame 8, the clamping plate 9, the tension spring 10 and the second strong magnet 11, it is possible to automatically perform clamping and loosening operations through the cooperation of magnetic force and elastic structure, without manual operation and energy consumption, reducing the use cost and being convenient to use; however, the friction between the aerated concrete slab and the flipping frame 8 is relatively large; now by setting the rollers 12, the friction can be reduced.
[0040] Refer to Figures 2 - 5 , in the above-mentioned embodiment, rollers 12 are connected to both the upper and lower parts inside the flipping frame 8. There are multiple rollers 12, and the multiple rollers 12 are equidistantly distributed. Through the setting of the multiple rollers 12, it plays a role in reducing friction when the aerated concrete slab enters and exits the flipping frame 8, facilitating the entry of the aerated concrete slab, and avoiding abrasion and dust generation caused by the friction between the rough surface of the aerated concrete slab and the flipping frame 8.
[0041] The implementation principle of the present utility model is as follows: First, the aerated concrete slab is automatically placed on the two conveyor belts 4 on the left by a conveying device or manually by a worker. After that, the worker turns on the two first motors 2. After the two first motors 2 are started, the output ends drive the four conveyor belts 4 to rotate synchronously through the rotating cylinders 3, thereby starting to convey the aerated concrete slab.
[0042] Due to the shape of the flipping frame 8, the conveyor belt 4 can directly send the aerated concrete slab into the flipping frame 8. At this time, the worker turns on the second motor 6. After the second motor 6 is started, the output end drives the flipping frame 8 to rotate forward, thereby driving the aerated concrete slab to flip. After the flipping frame 8 rotates, the two second strong magnets 11 are far away from the two first strong magnets 7. At this time, the tension spring 10 pulls the two clamping plates 9 to move towards each other to automatically clamp the aerated concrete slab, thereby preventing the aerated concrete slab from falling off. After flipping, the two second strong magnets 11 correspond to the other two first strong magnets 7. At this time, the two clamping plates 9 are affected by the magnetic attraction force and move away from each other to stretch the tension spring 10. After the two clamping plates 9 move away from each other, the clamping of the aerated concrete slab ends, and the two conveyor belts 4 on the right can send it away. At the same time, through the setting of the multiple rollers 12, it plays a role in reducing friction when the aerated concrete slab enters and exits the flipping frame 8, facilitating the entry of the aerated concrete slab, and avoiding abrasion and dust generation caused by the friction between the rough surface of the aerated concrete slab and the flipping frame 8.
[0043] After flipping, the output end of the second motor 6 drives the flipping frame 8 to reverse. When the flipping frame 8 reverses, it drives the two clamping plates 9 to reverse. When the flipping frame 8 reverses, the two clamping plates 9 will also be affected by the pulling force of the tension spring 10 and move closer to each other. When the flipping frame 8 reverses and resets, the two second strong magnets 11 correspond to the two first strong magnets 7, causing the two clamping plates 9 to move away from each other and open, so as to facilitate another flipping operation.
[0044] Although embodiments of the present utility model have been shown and described, the specific embodiments are only interpretations of the present utility model and are not limitations thereof. The specific features, structures, materials or characteristics described can be combined in a suitable manner in any one or more embodiments or examples. After reading this specification, those skilled in the art can make modifications, substitutions and variations that do not make creative contributions to the embodiments as needed, but as long as they are within the scope of the claims of the present utility model, they are protected by the patent law.
Claims
1. An overturning table for aerated concrete manufacturing, comprising a bracket (1), characterized in that: The outer surface and the back of the bracket (1) are both connected with side plates (5), and a first strong magnet (7) is installed inside the side plates (5). A turning frame (8) is connected between the two side plates (5), and clamping plates (9) penetrate through the outer surface and the back of the turning frame (8). A tension spring (10) is connected between the two clamping plates (9), and a second strong magnet (11) is fixed inside the clamping plate (9).
2. The tilting table for aerated concrete manufacturing according to claim 1, characterized in that: A second motor (6) is installed on the outer surface of the side plate (5), and the output end of the second motor (6) is connected to the turning frame (8).
3. The tilting table for aerated concrete manufacturing according to claim 2, characterized in that: The clamping plate (9) is slidably connected to the turning frame (8), and the turning frame (8) is rotatably connected to the bracket (1).
4. The tilting table for autoclaved aerated concrete production according to claim 3, characterized in that: The cross section of the turning frame (8) is in a "C" shape.
5. The tilting table for autoclaved aerated concrete production according to claim 1, characterized in that: There are two second strong magnets (11), and the two second strong magnets (11) are respectively fixed inside the two clamping plates (9).
6. The tilting table for autoclaved aerated concrete production according to claim 1, characterized in that: There are four first strong magnets (7), and the four first strong magnets (7) are respectively fixed inside the two side plates (5).
7. The tilting table for autoclaved aerated concrete production according to claim 1, characterized in that: First motors (2) are installed on both sides of the outer surface of the bracket (1), and a rotating cylinder (3) is connected inside both the first motor (2) and the bracket (1). A conveyor belt (4) is connected to one side of the rotating cylinder (3).
8. The tilting table for aerated concrete manufacturing according to claim 7, characterized in that: There are four rotating cylinders (3) and four conveyor belts (4).
9. The tilting table for autoclaved aerated concrete production according to claim 1, characterized in that: Rollers (12) are connected to both the upper and lower parts inside the turning frame (8).
10. The tilting table for aerated concrete manufacturing according to claim 9, characterized in that: There are multiple rollers (12), and the multiple rollers (12) are equidistantly distributed.