Dual-purpose vulcanizing machine

By designing the lower heat plate and lower platform of the split mechanism, a vulcanization machine can simultaneously vulcanize workpieces of different sizes, solving the problem of low efficiency of existing vulcanization machines and achieving efficient and diversified production.

CN223058168UActive Publication Date: 2025-07-04SAILUO JIAYU (QINGDAO) MASCH CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202422260278.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-14
Publication Date
2025-07-04
Estimated Expiration
2034-09-14

AI Technical Summary

Technical Problem

Existing vulcanization machines can only vulcanize a single workpiece, which cannot meet the vulcanization needs of different types of workpieces, resulting in low vulcanization efficiency and being unable to achieve dual use of one machine.

Method used

A dual-purpose vulcanization machine is designed, using a lower heat plate and a lower platform of a split mechanism, including a left heat plate and a right heat plate, equipped with a lifting mechanism and a mold to achieve the vulcanization of workpieces of different sizes at the same time by one device.

Benefits of technology

It realizes efficient vulcanization of workpieces of different sizes by the same equipment, avoids waste of resources and equipment damage, and meets diversified production needs.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223058168U_ABST
    Figure CN223058168U_ABST
Patent Text Reader

Abstract

The utility model discloses a dual-purpose vulcanizing machine which comprises a base, a plurality of pairs of fixing plates are arranged at the upper end of the base, the plurality of pairs of fixing plates are arranged at equal intervals, the plurality of pairs of fixing plates are connected through a plurality of connecting rods, and mounting through grooves are formed in the plurality of pairs of fixing plates. Vulcanizing equipment is jointly arranged at the upper ends of the multiple mounting through grooves, first vulcanizing mechanisms used for vulcanizing products are arranged at the lower ends of the multiple mounting through grooves in the left side, and second vulcanizing mechanisms used for vulcanizing products are arranged at the lower ends of the multiple mounting through grooves in the right side. Lifting mechanisms used for lifting the two vulcanizing mechanisms are arranged between the multiple pairs of fixing plates. According to the utility model, the lower hot plate and the lower platform are designed into a split mechanism, namely the left flat plate and the left hot plate, and the right platform and the right hot plate, so that the requirement of a customer for producing different products by one device is met.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of vulcanizers, and particularly relates to a dual-purpose vulcanizer. Background Art

[0002] A vulcanizer is a machine for vulcanizing various rubber and plastic products, and has functions such as timing mold clamping, automatic pressure compensation, automatic temperature control, automatic timing, and alarm when the time is up. Vulcanizers are divided into three forms: electric heating, steam heating, and heat transfer oil heating.

[0003] In the prior art, the vulcanization equipment in vulcanizers is generally monomeric, and can only vulcanize a single workpiece at a time. Therefore, when vulcanizing workpieces of different sizes and types, multiple vulcanizers need to be used or vulcanized sequentially, resulting in low vulcanization efficiency. While reducing the vulcanization efficiency, it cannot achieve the effect of dual use of one machine, and at the same time, it cannot meet the requirement of producing different products with one device. Summary of the Utility Model

[0004] The purpose of the utility model is to solve the disadvantages existing in the prior art. By designing the lower hot plate and the lower platform into a split mechanism, namely the left platform, the left hot plate, the right platform, and the right hot plate, such a design is to meet the requirement of customers to produce different products with one device, and a dual-purpose vulcanizer is proposed.

[0005] In order to achieve the above purpose, the utility model adopts the following technical scheme:

[0006] A dual-purpose vulcanizer includes a base. A plurality of pairs of fixing plates are arranged at the upper end of the base, and the plurality of pairs of fixing plates are arranged at equal intervals. The plurality of pairs of fixing plates are all connected by a plurality of connecting rods. A plurality of mounting through grooves are opened on the plurality of pairs of fixing plates. A vulcanization device is commonly arranged at the upper ends of the plurality of mounting through grooves. A first vulcanization mechanism for vulcanizing products is arranged at the lower ends of the left mounting through grooves on the left side, and a second vulcanization mechanism for vulcanizing products is arranged at the lower ends of the right mounting through grooves on the right side. A lifting mechanism for lifting the two vulcanization mechanisms is arranged between the plurality of pairs of fixing plates.

[0007] Preferably, the first vulcanization mechanism includes a left platform arranged at the lower end of the left mounting through groove, and a left hot plate is arranged at the upper end of the left platform.

[0008] Preferably, the second vulcanization mechanism includes a right platform arranged at the lower end of the right mounting through groove, and a right hot plate is arranged at the upper end of the right platform.

[0009] Preferably, the lifting mechanism includes a toothed plate disposed at the lower end of the left platform. A driving motor is provided on the side wall of the fixed plate. A gear is provided at the end of the output shaft of the driving motor. The gear meshes with the toothed plate. A fixed seat is provided on the side wall of the fixed plate. A guide wheel is rotatably connected to the fixed seat. The guide wheel is rotatably connected to the side wall of the toothed plate.

[0010] Preferably, a large mold and a small mold are provided in the installation through groove. The large mold is disposed between and above the left hot plate and the right hot plate. The small molds are respectively disposed above the left hot plate and the right hot plate.

[0011] Preferably, a plurality of positioning rods are penetrated between multiple pairs of the fixed plates. An installation seat is provided at the front end of the left platform. Two symmetrically arranged positioning wheels are rotatably connected to the front end of the installation seat. The outer wall of one of the positioning wheels is in rolling connection with the outer wall of the positioning rod.

[0012] The beneficial effects of the present utility model:

[0013] 1. By placing the small mold on the left hot plate, at this time, the left hot plate and the left platform are lifted and work independently, achieving the effect of dual use of one machine.

[0014] 2. By designing the lower hot plate and the lower platform into a split mechanism, that is, the left platform, the left hot plate and the right platform, the right hot plate, such a design is to meet the needs of customers to produce different products with one device. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 is a front view schematic diagram of the overall structure of the present utility model;

[0016] Figure 2 is a front view schematic diagram of the dual-use structure of the present utility model;

[0017] Figure 3 is a schematic diagram of the large workpiece production structure of the traditional vulcanizer;

[0018] Figure 4 is a schematic diagram of the traditional structure of the vulcanizer;

[0019] Figure 5 In the present utility model Figure 1 is an enlarged schematic diagram of the structure at A;

[0020] Figure 6 In the present utility model Figure 1 is an enlarged schematic diagram of the structure at B.

[0021] In the figure: 1 base, 2 fixed plate, 3 connecting rod, 4 left platform, 5 left hot plate, 6 right platform, 7 right hot plate, 8 small mold, 9 large mold, 10 gear, 11 toothed plate, 12 guide wheel, 13 fixed seat, 14 positioning rod, 15 installation seat, 16 positioning wheel. Detailed implementation mode

[0022] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments.

[0023] In the description of the present utility model, it should be understood that the orientation or positional relationship indicated by the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", etc. is based on the orientation or positional relationship shown in the accompanying drawings, and is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the present utility model.

[0024] Refer to Figures 1-6 , a dual-purpose vulcanizer, including a base 1, a plurality of pairs of fixing plates 2 are provided at the upper end of the base 1, and the plurality of pairs of fixing plates 2 are arranged at equal intervals. The plurality of pairs of fixing plates 2 are all connected by a plurality of connecting rods 3. Installation through grooves are opened on the plurality of pairs of fixing plates 2, and a vulcanization device is provided at the upper ends of the plurality of installation through grooves. A first vulcanization mechanism for vulcanizing products is provided at the lower ends of the left installation through grooves on the left side. The first vulcanization mechanism includes a left platform 4 provided at the lower end of the left installation through groove, and a left hot plate 5 is provided at the upper end of the left platform 4.

[0025] A second vulcanization mechanism for vulcanizing products is provided at the lower ends of the right installation through grooves on the right side. The second vulcanization mechanism includes a right platform 6 provided at the lower end of the right installation through groove, and a right hot plate 7 is provided at the upper end of the right platform 6.

[0026] A lifting mechanism for lifting the two vulcanization mechanisms is provided between the plurality of pairs of fixing plates 2. The lifting mechanism includes a toothed plate 11 provided at the lower end of the left platform 4, a driving motor is provided on the side wall of the fixing plate 2, a gear 10 is provided at the end of the output shaft of the driving motor, the gear 10 meshes with the toothed plate 11, a fixed seat 13 is provided on the side wall of the fixing plate 1, and a guide wheel 12 is rotatably connected to the fixed seat 13. The guide wheel 12 is rotatably connected to the side wall of the toothed plate 10.

[0027] A large mold 9 and a small mold 8 are provided in the installation through groove. The large mold 9 is arranged above the left hot plate 5 and the right hot plate 7 and is located between them. The small molds 8 are respectively arranged above the left hot plate 5 and the right hot plate 7.

[0028] A plurality of positioning rods 14 penetrate through between the plurality of pairs of fixing plates 2. An installation seat 15 is provided at the front end of the left platform 4, and two symmetrically arranged positioning wheels 16 are rotatably connected to the front end of the installation seat 15. The outer wall of one of the positioning wheels 16 is in rolling connection with the outer wall of the positioning rod 14.

[0029] When the utility model is in use, as Figures 3-4 shown in Figures 3-4 , when a customer produces larger products, the large mold is placed on the left hot plate 5 and the right hot plate 7. The left platform 4, the right platform 6, the left hot plate 5 and the right hot plate 7 are lifted and lowered simultaneously and work simultaneously. When the customer produces smaller products, if the platform and the hot plate are not segmented and the small mold 8 is continuously placed on the equipment, it will not only cause waste of resources, but also, due to the small size of the mold and the small force-bearing area of the equipment, irreversible deformation of the equipment will occur over time and even the equipment cannot be used;

[0030] And as Figures 1-2 shown in Figures 1-2 , when the customer produces smaller products, the small mold 8 is placed on the left hot plate. At this time, the left hot plate 5 and the left platform 6 are lifted and lowered separately and work separately, achieving the effect of one machine with two uses. In this way, not only will there be no waste of resources, but also no damage will be caused to the equipment. At the same time, the customer can also choose to produce two products simultaneously and place the two small molds 8 on the left hot plate 5 and the right hot plate 7 at the same time. As a traditional structure in vulcanizing machines, the frame vulcanizing machine has always dominated in vulcanizing machines due to its simple structure and stable performance. However, its structure has also been continuously updated with the market. This equipment is a multi-cylinder frame vulcanizing machine. On the basis of the traditional design, in this design, the lower hot plate and the lower platform are designed into a split structure, that is, the left platform 4, the left hot plate 5 and the right platform 6, the right hot plate 7. Such a design is to meet the needs of customers to produce different products with one equipment. Of course, the customer can also customize two vulcanizing machines simultaneously to produce different products. However, if the order task is single and the production cycle is long, the situation of another equipment being idle will occur. And this kind of one machine with two uses vulcanizing machine is exactly designed to solve this problem.

[0031] The above is only the preferred specific implementation manner of the utility model, but the protection scope of the utility model is not limited thereto. Any person skilled in the art within the technical scope disclosed by the utility model, according to the technical solution of the utility model and its inventive concept, makes equivalent substitutions or changes, and should be covered by the protection scope of the utility model.

Claims

1. A dual-purpose vulcanizer, comprising a base (1), characterized in that, The upper end of the base (1) is provided with multiple pairs of fixing plates (2), and the multiple pairs of fixing plates (2) are arranged at equal intervals. The multiple pairs of fixing plates (2) are connected to each other by a plurality of connecting rods (3). Installation through grooves are formed in each of the multiple pairs of fixing plates (2). A vulcanization device is provided above the upper ends of the plurality of installation through grooves. A first vulcanization mechanism for vulcanizing the product is provided at the lower ends of the left-side installation through grooves, and a second vulcanization mechanism for vulcanizing the product is provided at the lower ends of the right-side installation through grooves. A lifting mechanism for lifting the two vulcanization mechanisms is provided between each of the multiple pairs of fixing plates (2).

2. The dual-purpose vulcanizer according to claim 1, characterized in that, The first vulcanization mechanism includes a left platform (4) provided at the lower end of the left-side installation through groove, and a left hot plate (5) is provided at the upper end of the left platform (4).

3. The dual-purpose vulcanizer according to claim 2, characterized in that, The second vulcanization mechanism includes a right platform (6) provided at the lower end of the right-side installation through groove, and a right hot plate (7) is provided at the upper end of the right platform (6).

4. The dual-purpose vulcanizer according to claim 3, characterized in that, The lifting mechanism includes a toothed plate (11) provided at the lower end of the left platform (4). A driving motor is provided on the side wall of the fixing plate (2). A gear (10) is provided at the end of the output shaft of the driving motor. The gear (10) meshes with the toothed plate (11). A fixed seat (13) is provided on the side wall of the fixing plate (2). A guide wheel (12) is rotatably connected to the fixed seat (13). The guide wheel (12) is rotatably connected to the side wall of the toothed plate (11).

5. The dual-purpose vulcanizer according to claim 4, characterized in that, A large mold (9) and a small mold (8) are provided in the installation through groove. The large mold (9) is arranged above the left hot plate (5) and the right hot plate (7) and is located between them. The small molds (8) are respectively arranged above the left hot plate (5) and the right hot plate (7).

6. A dual-purpose vulcanizer according to claim 5, characterized in that, A plurality of positioning rods (14) penetrate through between each of the multiple pairs of fixing plates (2). An installation seat (15) is provided at the front end of the left platform (4). Two symmetrically arranged positioning wheels (16) are rotatably connected to the front end of the installation seat (15). The outer wall of one of the positioning wheels (16) is in rolling connection with the outer wall of the positioning rod (14).