Variable-pitch bearing hoisting tool

By designing the lifting tooling for pitch bearings, the adjustment sleeve and drive assembly are used to match the slider to achieve the lifting angle adjustment of pitch bearings of different diameters, which solves the problem that existing spreaders cannot adapt to different diameters and angles, and improves the assembly quality and efficiency of pitch bearings.

CN223060532UActive Publication Date: 2025-07-04WINDEY ENERGY TECHNOLOGY GROUP CO LTD
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Patent Information

Application Number
CN202422427360.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-09
Publication Date
2025-07-04
Estimated Expiration
2034-10-09

AI Technical Summary

Technical Problem

The existing spreaders cannot be suitable for lifting pitch bearings of different diameters and cannot adjust the lifting angle, which makes it difficult to assemble pitch bearings.

Method used

A variable pitch bearing lifting tool is designed, including adjustment sleeves, slide rails, sliders, drive components and angle sensors. By adjusting sleeves to adapt to pitch bearings of different diameters, the drive components and sliders cooperate to achieve accurate adjustment of the lifting angle, and the angle sensor monitors and controls the lifting posture in real time.

Benefits of technology

It realizes universal lifting of pitch bearings of different diameters, improves the accuracy of lifting angle and assembly quality, and improves the installation efficiency and quality of pitch bearings.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a variable-pitch bearing hoisting tool, relates to the technical field of hoisting tools, and aims to solve the problems that the conventional hoisting tool is not suitable for hoisting variable-pitch bearings with different diameters and the hoisting angle cannot be adjusted. An adjusting sleeve used for adjusting a connecting point is arranged at the end, connected with the variable-pitch bearing, of the tool body, a sliding rail extending in the axial direction of the variable-pitch bearing is arranged at the end, away from the variable-pitch bearing, of the tool body, a sliding block is arranged on the sliding rail, and a hinge seat hinged to a shackle of a sling is arranged on the sliding block. The sliding block is located in the middle of the sliding rail when the gravity center of the variable-pitch bearing and the hanging belt are located on the same line, the driving assembly is arranged on the tool body and used for driving the sliding block to slide along the sliding rail, the driving assembly is in signal connection with the controller, and the angle sensor is arranged on the sliding block and used for monitoring the included angle between the gravity center of the variable-pitch bearing and the end face of the variable-pitch bearing in real time. The angle sensor is in signal connection with the controller.
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Description

Technical Field

[0001] The utility model relates to the technical field of lifting tools, and more specifically, to a pitch bearing hoisting tooling Background Technique

[0002] A wind power generation set belongs to a special power equipment, and a wind power generation set is composed of several important large components, and a hub is one of the important components. As the power generation of the wind power generation set is getting larger and larger, the hub components are also increasing, especially for the pitch bearing inside the hub. This makes the assembly of the pitch bearing more and more difficult, and a hoisting device needs to be designed to realize the simple movement and installation of the pitch bearing.

[0003] Chinese Patent CN102633183A discloses a pitch bearing hoisting sling and method for a wind power generation set. The sling includes a shackle, a lifting lug, a transverse plate, a vertical plate and a connecting piece. The transverse plate and the vertical plate are welded together to form a base body with a clamping part. At least one connecting piece hole is provided on the vertical plate, the connecting piece is installed in the connecting piece hole, the lifting lug is installed on the transverse plate, and the shackle is installed on the lifting lug.

[0004] The existing sling is directly fixed on the inner ring of the pitch bearing with bolts. When installing the pitch bearing, single-point hoisting is adopted, and the hoisting angle is relatively fixed and cannot be adjusted. However, there is an angle difference between the pitch bearing and the hub, and the effective installation of the pitch bearing cannot be realized. In addition, the position of the sling connecting piece is fixed and non-adjustable, and it can only correspond to a pitch bearing with a certain diameter range.

[0005] Therefore, how to solve the problem that the existing sling cannot be applied to the hoisting of pitch bearings with different diameters and cannot adjust the hoisting angle is an urgent problem to be solved by those skilled in the art at present. Content of the Utility Model

[0006] In view of this, the purpose of the utility model is to provide a pitch bearing hoisting tooling, which can be applied to the hoisting of pitch bearings with different diameters, and can adjust the hoisting angle, thereby effectively improving the assembly quality of the pitch bearing.

[0007] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0008] A pitch bearing hoisting tooling includes:

[0009] A tooling body, one end of the tooling body connected to the pitch bearing is provided with an adjusting sleeve for adjusting the connection point, the other end of the tooling body away from the pitch bearing is provided with a slide rail extending along the axial direction of the pitch bearing, a slider is arranged on the slide rail, and an articulated seat for articulating with the shackle of the sling is arranged on the slider. When the center of gravity of the pitch bearing and the sling are on the same line, the slider is located in the middle of the slide rail;

[0010] A driving component is provided on the tooling body. The driving component is used to drive the slider to slide along the slide rail, and the driving component is signal-connected to the controller.

[0011] An angle sensor is provided on the slider. The angle sensor is used to monitor in real time the included angle between the center of gravity of the pitch bearing and the end face of the pitch bearing, and the angle sensor is signal-connected to the controller.

[0012] Preferably, the driving component includes a servo motor and a speed reducer connected to the servo motor. Both the servo motor and the speed reducer are signal-connected to the controller. The output shaft of the speed reducer is connected to a ball screw assembly through a coupling, and the ball screw assembly is connected to the slider.

[0013] Preferably, the ball screw assembly includes a screw rod and a nut movably sleeved on the screw rod. One end of the screw rod is connected to the coupling, and the other end of the screw rod is rotatably connected to the side plate of the tooling body. The slider is connected to the nut.

[0014] Preferably, a scale is provided on the slide rail, and the 0 scale line of the scale is located in the middle of the slide rail.

[0015] Preferably, the tooling body includes a first main body part and a second main body part. The first main body part is detachably connected to the second main body part. The first main body part is used to connect the sling, and the second main body part is used to connect the pitch bearing.

[0016] Preferably, the first main body part includes a U-shaped structure connected to the second main body part. One side of the U-shaped structure is provided with an end plate for installing the speed reducer, and the other side of the U-shaped structure is provided with a side plate.

[0017] Preferably, the second main body part includes a first connecting part connected to the U-shaped structure, and further includes second connecting parts vertically provided on both sides of the first connecting part. The second connecting parts are set as trapezoidal structures. Trapezoidal grooves extending along the circumferential direction of the pitch bearing are provided on the second connecting parts. A detachable adjusting sleeve is provided in the trapezoidal grooves, and the adjusting sleeve is connected to the pitch bearing through mounting bolt pairs.

[0018] Preferably, the adjusting sleeve is fixed in the trapezoidal groove through a pressing plate and screws.

[0019] Preferably, transverse adjustment hole groups parallel to the slide rail are provided on the U-shaped structure, and longitudinal adjustment hole groups perpendicular to the slide rail are provided on the first connecting part. The transverse adjustment hole groups and the longitudinal adjustment hole groups are connected through adjustment bolts.

[0020] Preferably, any group of transverse adjustment hole groups includes two first adjustment holes, and any group of longitudinal adjustment hole groups includes two second adjustment holes. The first adjustment holes and the second adjustment holes are arranged in one-to-one correspondence, and both the first adjustment holes and the second adjustment holes are long strip-shaped waist-shaped holes.

[0021] The pitch bearing hoisting tooling provided by the present utility model includes a tooling body, a driving assembly, an angle sensor and a controller. Specifically, one end of the tooling body connected to the pitch bearing is provided with an adjusting sleeve for adjusting the connection point, so as to realize the hoisting of pitch bearings with different diameters, improve the versatility of the tooling. The end of the tooling body far from the pitch bearing is provided with a slide rail extending along the axial direction of the pitch bearing. A slider is arranged on the slide rail, and a hinge seat hinged to the shackle of the sling is arranged on the slider. When the center of gravity of the pitch bearing and the sling are on the same line, the slider is located in the middle of the slide rail, and the included angle between the center of gravity of the pitch bearing and the end face of the pitch bearing is 0 degrees at this time. That is to say, the hoisting angle of the pitch bearing in this position is 0 degrees, and this is used as the 0 reference line for adjusting the hoisting angle of the pitch bearing.

[0022] The driving assembly is arranged on the tooling body and is signal-connected to the controller. The driving assembly is used to drive the slider to slide along the slide rail. By controlling the operation of the driving assembly through the controller, the slider is driven to move along the slide rail, thereby driving the pitch bearing to move synchronously, so that the center of gravity of the pitch bearing deflects, so as to change the hoisting angle of the pitch bearing, so as to more accurately adjust the hoisting posture of the pitch bearing, and further improve the assembly quality of the pitch bearing. The angle sensor is arranged on the slider and is signal-connected to the controller. The angle sensor is used to monitor in real time the included angle between the center of gravity of the pitch bearing and the end face of the pitch bearing. By monitoring in real time the change of the included angle between the center of gravity of the pitch bearing and the end face of the pitch bearing through the angle sensor, and sending the monitored included angle signal of the deflection of the center of gravity of the pitch bearing to the controller, the controller judges the difference between the included angle signal and the actual included angle degree of the installed pitch bearing until the angle of deflection of the pitch bearing monitored in real time by the angle sensor is consistent with the actual installation angle, and then controls the driving assembly to stop running.

[0023] The pitch bearing hoisting tooling arranged in the above manner is suitable for the hoisting of pitch bearings with different diameters by setting the adjusting sleeve, and can more accurately adjust the hoisting angle of the pitch bearing by means of the driving assembly plus the slider. Brief Description of the Drawings

[0024] In order to more clearly illustrate the technical solutions in the embodiments of the present utility model or the prior art, the following will briefly introduce the drawings required for use in the description of the embodiments or the prior art. Obviously, the drawings in the following description are only the embodiments of the present utility model. For those of ordinary skill in the art, other drawings can be obtained according to the provided drawings without creative efforts.

[0025] Figure 1 It is a usage diagram of the pitch bearing hoisting tooling provided by the present utility model;

[0026] Figure 2 It is a structural schematic diagram of the pitch bearing hoisting tooling provided by the present utility model;

[0027] Figure 3 The front view of the pitch bearing hoisting tooling provided by the present utility model;

[0028] Figure 4 The side view of the pitch bearing hoisting tooling provided by the present utility model;

[0029] Figure 5 The structural schematic diagram of the second connecting part provided by the present utility model;

[0030] Figure 6 The structural schematic diagram of the adjusting sleeve provided by the present utility model;

[0031] Figure 7 The front view of the pitch bearing without deflection angle provided by the present utility model;

[0032] Figure 8 The front view of the pitch bearing with deflection angle provided by the present utility model.

[0033] Reference numerals:

[0034] 01 - Pitch bearing;

[0035] 1 - Tooling body, 11 - First main part, 111 - U-shaped structure, 1111 - Transverse adjustment hole group, 112 - End plate, 113 - Side plate, 12 - Second main part, 121 - First connecting part, 1211 - Longitudinal adjustment hole group, 122 - Second connecting part, 1221 - Trapezoidal groove;

[0036] 2 - Adjusting sleeve;

[0037] 3 - Slide rail, 31 - Scale;

[0038] 4 - Slide block;

[0039] 5 - Suspension strap;

[0040] 6 - Shackle;

[0041] 7 - Hinge seat;

[0042] 8 - Driving assembly, 81 - Servo motor, 82 - Reducer, 83 - Coupling, 84 - Ball screw assembly;

[0043] 9 - Angle sensor;

[0044] 10 - Pressure plate. Detailed implementation manners

[0045] The following will clearly and completely describe the technical solutions in the embodiments of the present utility model in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the protection scope of the present utility model.

[0046] In the present utility model, unless otherwise clearly defined and limited, terms such as "installation", "connection", "connection", "fixation" and other terms shall be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected, or indirectly connected through an intermediate medium, and it can be the communication inside two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific situations.

[0047] It should be noted that the following orientation terms such as "left and right" are defined based on the accompanying drawings of the specification.

[0048] The core of the present utility model is to provide a pitch bearing hoisting tooling, which can be applicable to the hoisting of pitch bearings 01 with different diameters and can adjust the hoisting angle, thereby effectively improving the assembly quality of the pitch bearings 01.

[0049] Please refer to Figure 1 and Figure 2 , a pitch bearing hoisting tooling includes a tooling body 1, an adjusting sleeve 2, a slide rail 3, a slider 4, a sling 5, a shackle 6, a hinge seat 7, a driving assembly 8, an angle sensor 9 and a controller.

[0050] Specifically, one end of the tooling body 1 connected to the pitch bearing 01 is provided with an adjusting sleeve 2 for adjusting the connection point to realize the hoisting of pitch bearings 01 with different diameters and improve the versatility of the tooling. One end of the tooling body 1 far from the pitch bearing 01 is provided with a slide rail 3 extending along the axial direction of the pitch bearing 01. A slider 4 is arranged on the slide rail 3, and a hinge seat 7 hinged to the shackle 6 of the sling 5 is arranged on the slider 4. When the center of gravity of the pitch bearing 01 and the sling 5 are on the same line, the slider 4 is located in the middle of the slide rail 3. At this time, the included angle between the center of gravity of the pitch bearing 01 and the end face of the pitch bearing 01 is 0 degree. That is to say, the hoisting angle of the pitch bearing 01 in this position is 0 degree, and this is used as the 0 reference line for adjusting the hoisting angle of the pitch bearing 01.

[0051] The driving component 8 is arranged on the tooling body 1 and is signal-connected to the controller. The driving component 8 is used to drive the slider 4 to slide along the slide rail 3. By controlling the operation of the driving component 8 through the controller, the slider 4 is driven to move along the slide rail 3, thereby driving the pitch bearing 01 to move synchronously, so that the center of gravity of the pitch bearing 01 deflects, so as to change the hoisting angle of the pitch bearing 01, so that the hoisting posture of the pitch bearing 01 can be adjusted more accurately, and then the assembly quality of the pitch bearing 01 is improved. The angle sensor 9 is arranged on the slider 4 and is signal-connected to the controller. The angle sensor 9 is used to monitor in real time the included angle between the center of gravity of the pitch bearing 01 and the end face of the pitch bearing 01. By monitoring in real time the change of the included angle between the center of gravity of the pitch bearing 01 and the end face of the pitch bearing 01 through the angle sensor 9, and sending the monitored included angle signal of the deflection of the center of gravity of the pitch bearing 01 to the controller. By judging the difference between the included angle signal and the actual included angle degree of the installed pitch bearing 01 through the controller, until the angle of deflection of the pitch bearing 01 monitored in real time by the angle sensor 9 is consistent with the actual installation angle, the controller controls the driving component 8 to stop running.

[0052] For the pitch bearing hoisting tooling arranged in the above manner, by setting the adjusting sleeve 2, it is applicable to the hoisting of pitch bearings 01 with different diameters. By means of the driving component 8 plus the slider 4, the hoisting angle of the pitch bearing 01 can be adjusted more accurately.

[0053] Please refer to Figure 2 、 Figure 3 and Figure 4 The driving component 8 includes a servo motor 81 and a speed reducer 82 connected to the servo motor 81. Both the servo motor 81 and the speed reducer 82 are signal-connected to the controller. The output shaft of the speed reducer 82 is connected to a ball screw assembly 84 through a coupling 83, and the ball screw assembly 84 is connected to the slider 4.

[0054] It should be noted that by controlling the running state of the servo motor 81 through the controller, and further decelerating the power output by the servo motor 81 through the speed reducer 82 to control the output power of the servo motor 81. The power is transmitted to the ball screw assembly 84 through the coupling 83, driving the ball screw assembly 84 to run, and making the slider 4 move along the slide rail 3.

[0055] The ball screw assembly 84 of the present application converts rotary motion into linear motion, which is the most commonly used transmission element in machine tools and precision machinery. Its main function is to convert rotary motion into linear motion, or convert torque into axial reciprocating force, and at the same time has the characteristics of high precision, reversibility and high efficiency. Due to having very small frictional resistance, it is widely used in various industrial equipment and precision instruments.

[0056] In the above situation, the ball screw assembly 84 includes a screw rod and a nut movably sleeved on the screw rod. One end of the screw rod is connected to the coupling 83, and the other end of the screw rod is rotatably connected to the side plate 113 of the tooling body 1. The slider 4 is connected to the nut.

[0057] It can be understood that by controlling the operation of the servo motor 81 through the controller, the output is transmitted through the reducer 82, and the power is transmitted to the screw rod through the coupling 83, driving the screw rod to rotate synchronously, thereby driving the nut on the screw rod to move axially along the screw rod, so as to drive the slider 4 to move synchronously along the slide rail 3.

[0058] Furthermore, a scale 31 is provided on the slide rail 3, and the 0 graduation line of the scale 31 is located in the middle of the slide rail 3.

[0059] It should be noted that the graduation line of the scale 31 is located in the middle of the slide rail 3. When the slider 4 is located at the 0 graduation line, the included angle between the center of gravity of the pitch bearing 01 and the end face of the pitch bearing 01 is 0 degree. Among them, the deflection angle brought by the moving stroke of the slider 4 along the slide rail 3 is 7 - 8 degrees. In practical applications, there is no limit to the deflection angle, which can be customized according to the actual situation.

[0060] In practical applications, there is no limit to the accuracy of the scale 31, as long as the above technical effects can be achieved.

[0061] In the above embodiment, the tooling body 1 includes a first main body part 11 and a second main body part 12. The first main body part 11 is detachably connected to the second main body part 12. The first main body part 11 is used to connect the sling 5, and the second main body part 12 is used to connect the pitch bearing 01.

[0062] It can be understood that the first main body part 11 and the second main body part 12 are set as a detachable structure to facilitate the disassembly and assembly of the sling 5 and the pitch bearing 01.

[0063] On the basis of the above embodiment, the first main body part 11 includes a U-shaped structure 111 connected to the second main body part 12. One side of the U-shaped structure 111 is provided with an end plate 112 for installing the reducer 82, and the other side of the U-shaped structure 111 is provided with a side plate 113.

[0064] It should be noted that the effective connection to the second main body part 12 is achieved by setting the U-shaped structure 111. An end plate 112 is provided at one end of the U-shaped structure 111, and a side plate 113 is provided at the other end of the U-shaped structure 111 to realize the installation of the reducer 82 and at the same time provide support for the rotation of the screw rod.

[0065] Please refer to Figure 5 and Figure 6, the second main body 12 includes a first connecting portion 121 connected to the U-shaped structure 111, and further includes second connecting portions 122 vertically provided on both sides of the first connecting portion 121. The second connecting portions 122 are arranged in a trapezoidal structure. A trapezoidal groove 1221 extending circumferentially along the pitch bearing 01 is provided on the second connecting portions 122. A detachable adjusting sleeve 2 is provided in the trapezoidal groove 1221. The adjusting sleeve 2 is connected to the pitch bearing 01 through a mounting bolt pair.

[0066] It can be understood that during installation, the first connecting portion 121 of the second main body 12 is connected to the U-shaped structure 111, and the second connecting portion 122 is connected to the pitch bearing 01.

[0067] Among them, the second connecting portion 122 is arranged in a trapezoidal structure to adapt to the radian of the pitch bearing 01. A trapezoidal groove 1221 is provided on the second connecting portion 122. A detachable adjusting sleeve 2 is provided in the trapezoidal groove 1221. By replacing adjusting sleeves 2 of different specifications, different positions of mounting holes are provided on the adjusting sleeves 2 of different specifications to adapt to pitch bearings 01 of different specifications.

[0068] As a preferred embodiment, the adjusting sleeve 2 is fixed to the trapezoidal groove 1221 through a pressing plate 10 and screws.

[0069] It should be noted that when installing the adjusting sleeve 2, first install the adjusting sleeve 2 in the trapezoidal groove 1221, then press the pressing plate 10 on the adjusting sleeve 2, and fix and tighten it with screws.

[0070] In the above situation, a transverse adjustment hole group 1111 parallel to the slide rail 3 is provided on the U-shaped structure 111, and a longitudinal adjustment hole group 1211 perpendicular to the slide rail 3 is provided on the first connecting portion 121. The transverse adjustment hole group 1111 and the longitudinal adjustment hole group 1211 are connected through adjustment bolts.

[0071] It can be understood that by providing the transverse adjustment hole group 1111, the transverse position of the first connecting portion 121 and the U-shaped structure 111 is adjusted. By providing the longitudinal adjustment hole group 1211, the longitudinal position of the first connecting portion 121 and the U-shaped structure 111 is adjusted. When the relative position of the first connecting portion 121 and the U-shaped structure 111 is adjusted, it is locked through the adjustment bolts. In practical applications, through the cooperation of the transverse adjustment hole group 1111, the longitudinal adjustment hole group 1211 and the adjustment bolts, the relative position of the first connecting portion 121 and the U-shaped structure 111 is effectively adjusted.

[0072] In the above embodiment, any group of the transverse adjustment hole group 1111 includes two first adjustment holes, and any group of the longitudinal adjustment hole group 1211 includes two second adjustment holes. The first adjustment holes and the second adjustment holes are arranged in one-to-one correspondence. Both the first adjustment holes and the second adjustment holes are long strip-shaped waist-shaped holes.

[0073] It should be noted that this hoisting tooling can be adapted to the installation of various pitch bearings 01. During installation, the circumferential installation adjustment of the pitch bearing 01 can be carried out through the waist-shaped hole and adjusting bolts between the U-shaped structure 111 and the first connecting part 121. The circumferential adaptation adjustment of the pitch bearing 01 is carried out by replacing different adjusting sleeves 2 and installation bolt pairs. After the adjustment is completed, the pressure plate 10 and screws are used for limiting to prevent the adjusting sleeve 2 from falling off.

[0074] The installation angle adjustment of the pitch bearing 01 is realized by using the adjustment of the lead screw, slider 4 and servo motor 81. Specifically, the servo motor 81 and the reducer 82 drive the lead screw, so that the slider 4 moves left and right along the slide rail 3 to realize the angle adjustment. During the adjustment process, personnel can observe through the scale 31 on the side of the slide rail 3 to make the slider 4 move to a rough position, and then carry out fine adjustment. The angle sensor 9 on the slider 4 feeds back a signal to confirm whether it is adjusted to the set position. If the set angle is reached, the electromagnetic brake locks.

[0075] In practical applications, first input a start signal through the control panel of the controller, set the working angle for installing the pitch bearing 01, install the pitch bearing 01 through the hoisting tooling. At the same time, the angle sensor 9 can continuously monitor the change in the angle between the center of gravity of the pitch bearing 01 and the end face of the pitch bearing 01, and send the monitored angle signal of the center of gravity deflection of the pitch bearing 01 to the controller. The controller judges the difference between this angle signal and the actual working angle of the installed pitch bearing 01. When the angle of the pitch bearing 01 continuously monitored by the angle sensor 9 is equal to the working angle as Figure 7 shown, the controller controls the servo motor 81 to stop running.

[0076] Please refer to Figure 8 , when the angle A of the pitch bearing 01 continuously monitored by the angle sensor 9 is greater than the working angle, the controller controls the servo motor 81 to run to drive the lead screw to rotate forward until the angle A of the pitch bearing 01 continuously monitored by the angle sensor 9 is equal to the working angle, and then controls the servo motor 81 to stop running, completing the adjustment of the installation angle of the pitch bearing 01.

[0077] When the angle A of the pitch bearing 01 continuously monitored by the angle sensor 9 is less than the working angle, the controller controls the servo motor 81 to run to drive the lead screw to rotate in the reverse direction until the angle A of the pitch bearing 01 continuously monitored by the angle sensor 9 is equal to the working angle, and then controls the servo motor 81 to stop running, completing the adjustment of the installation angle of the pitch bearing 01.

[0078] In summary, the pitch bearing hoisting tooling provided by the present utility model adopts a modular design, ensuring that pitch bearings 01 of different specifications and models can be adapted by simply replacing the adjustment sleeve 2, thereby enhancing the versatility and flexibility of the hoisting tooling. This tooling can install pitch bearings 01 of various sizes, and adjust the installation angle of the pitch bearing 01 through the cooperation of the controller, angle sensor 9, servo motor 81, reducer 82, ball screw assembly 84, slider 4 and slide rail 3, so as to install the pitch bearing 01 more precisely. The coupling surface interface of the hoisting tooling is realized by replacing different adjustment sleeves 2 and installation bolt pairs.

[0079] The pitch bearing hoisting tooling provided by the present utility model is an efficient, flexible and low-cost-optimized pitch bearing hoisting tooling, which is convenient for the mainframe manufacturer to improve the overall machine assembly efficiency, save installation man-hours and tooling costs, and ensure the bearing assembly quality. It can be used for the assembly of pitch bearings 01 in current wind turbine generators, mainly solving the problem of universal installation of pitch bearings 01 with different models, different diameters and different pitch circles, and can realize attitude adjustment and center of gravity compensation actions at different installation angles, covering all existing pitch bearing 01 assemblies in all directions, reducing installation costs and improving the assembly quality of pitch bearings 01.

[0080] It should be noted that in this specification, relational terms such as first and second are only used to distinguish one entity from several other entities, and do not necessarily require or imply any actual relationship or order between these entities.

[0081] The various embodiments in this specification are described in a progressive manner, and the key points of each embodiment are the differences from other embodiments. The same or similar parts among the various embodiments can be referred to each other.

[0082] The above has introduced in detail a pitch bearing hoisting tooling provided by the present utility model. Specific examples are used in this article to elaborate on the principle and implementation manner of the present utility model. The description of the above embodiments is only used to help understand the method and its core idea of the present utility model. It should be pointed out that for those of ordinary skill in the art in this technical field, without departing from the principle of the present utility model, several improvements and modifications can be made to the present utility model, and these improvements and modifications also fall within the protection scope of the claims of the present utility model.

Claims

1. A pitch bearing hoisting tooling, characterized in that Comprising: A tooling body (1), one end of the tooling body (1) connected to the pitch bearing (01) is provided with an adjusting sleeve (2) for adjusting the connection point, the end of the tooling body (1) away from the pitch bearing (01) is provided with a slide rail (3) extending along the axial direction of the pitch bearing (01), a slider (4) is arranged on the slide rail (3), and a hinge seat (7) hinged to the shackle (6) of the sling (5) is arranged on the slider (4). When the center of gravity of the pitch bearing (01) and the sling (5) are on the same line, the slider (4) is located in the middle of the slide rail (3). A driving assembly (8) is arranged on the tooling body (1), and the driving assembly (8) is used to drive the slider (4) to slide along the slide rail (3). The driving assembly (8) is signal-connected to a controller. An angle sensor (9) is arranged on the slider (4), and the angle sensor (9) is used to monitor in real time the included angle between the center of gravity of the pitch bearing (01) and the end face of the pitch bearing (01). The angle sensor (9) is signal-connected to the controller.

2. The pitch bearing hoisting tooling according to claim 1, characterized in that, The driving assembly (8) includes a servo motor (81) and a reducer (82) connected to the servo motor (81). Both the servo motor (81) and the reducer (82) are signal-connected to the controller. The output shaft of the reducer (82) is connected to a ball screw assembly (84) through a coupling (83), and the ball screw assembly (84) is connected to the slider (4).

3. The pitch bearing hoisting tooling according to claim 2, characterized in that The ball screw assembly (84) includes a screw rod and a nut movably sleeved on the screw rod. One end of the screw rod is connected to the coupling (83), the other end of the screw rod is rotatably connected to the side plate (113) of the tooling body (1), and the slider (4) is connected to the nut.

4. The pitch bearing hoisting tooling according to claim 1, characterized in that, A scale (31) is arranged on the slide rail (3), and the 0 scale line of the scale (31) is located in the middle of the slide rail (3).

5. The pitch bearing hoisting tooling according to claim 3, characterized in that, The tooling body (1) includes a first main body part (11) and a second main body part (12). The first main body part (11) and the second main body part (12) are detachably connected. The first main body part (11) is used to connect the sling (5), and the second main body part (12) is used to connect the pitch bearing (01).

6. The pitch bearing hoisting tooling according to claim 5, characterized in that, The first main body part (11) includes a U-shaped structure (111) connected to the second main body part (12). One side of the U-shaped structure (111) is provided with an end plate (112) for installing the reducer (82), and the other side of the U-shaped structure (111) is provided with the side plate (113).

7. The pitch bearing hoisting tooling according to claim 6, wherein, The second main body (12) includes a first connecting portion (121) connected to the U-shaped structure (111), and further includes second connecting portions (122) vertically provided on both sides of the first connecting portion (121). The second connecting portions (122) are arranged in a trapezoidal structure. A trapezoidal groove (1221) extending circumferentially along the pitch bearing (01) is provided on the second connecting portions (122). The detachable adjusting sleeve (2) is arranged in the trapezoidal groove (1221). The adjusting sleeve (2) is connected to the pitch bearing (01) through a mounting bolt pair.

8. The pitch bearing hoisting tooling according to claim 7, wherein The adjusting sleeve (2) is fixed to the trapezoidal groove (1221) through a pressing plate (10) and screws.

9. The pitch bearing hoisting tooling according to claim 8, characterized in that, A transverse adjusting hole group (1111) parallel to the slide rail (3) is provided on the U-shaped structure (111). A longitudinal adjusting hole group (1211) perpendicular to the slide rail (3) is provided on the first connecting portion (121). The transverse adjusting hole group (1111) and the longitudinal adjusting hole group (1211) are connected through adjusting bolts.

10. The pitch bearing hoisting tooling according to claim 9, characterized in that, Any group of the transverse adjusting hole groups (1111) includes two first adjusting holes, and any group of the longitudinal adjusting hole groups (1211) includes two second adjusting holes. The first adjusting holes and the second adjusting holes are arranged in one-to-one correspondence. Both the first adjusting holes and the second adjusting holes are long strip-shaped waist-shaped holes.

Citation Information

Patent Citations

  • Variable propeller bearing lifting appliance of wind generating set and method thereof

    CN102633183A