Double-layer knitted fabric with one thick side and one thin side

By using different yarns and transition routes in a double-layer loom, the problem of the same effect on the front and back of the double-layer knitted fabric is solved, and a double-layer knitted fabric with a rough and fashionable feeling of outer clothing and a comfortable and comfortable feeling of underwear is achieved.

CN223061180UActive Publication Date: 2025-07-04GUANGDONG YITONG TEXTILE TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202520832265.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-29
Publication Date
2025-07-04
Estimated Expiration
2035-04-29

AI Technical Summary

Technical Problem

The front and back effects of existing double-layer knitted fabrics are the same, resulting in poor comfort when worn outside and single appearance when worn inside, which cannot satisfy the rough and fashionable feeling of the outside and the delicate and comfortable feeling of the inside.

Method used

It is knitted with a double-layer loom, with 50S/1 Sairosen acrylic viscose yarn on the front, and 26S tightly spun pure cotton yarn on the back, and the third way through the woven 40D spandex as a transition, so that the front and back sides have different effects.

Benefits of technology

The double-layer knitted fabric has a rough, smooth and fashionable front, and the reverse side is delicate and warm, with the effect of two different fabrics and a certain elasticity.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a double-layer knitted fabric with one thick side and one thin side, which is knitted by a double-layer loom, comprises a front side and a back side, and is characterized in that the double-layer knitted fabric takes four paths as a cycle, the first path and the second path are lower single edges, the third path is tucking, the fourth path is an upper single edge, a lower dial of the double-layer loom uses 28 needle pitches, and the upper dial of the double-layer loom is provided with an upper single edge and a lower single edge. The upper dial adopts a 14G coarse stitch length; the front surface of the double-layer knitted fabric is subjected to first and second cross-weaving, and the cross-weaving yarns are 50S / 1 siro spinning acrylic viscose yarns; the back side of the double-layer knitted fabric is subjected to fourth-path penetrating weaving, and the penetrating weaving yarn is 26S compact spinning pure cotton yarn; the front face and the back face of the double-layer knitted fabric are woven together in a third way. The front side of the double-layer knitted fabric has the rough, stiff, smooth and fashionable sense of clothes worn outside, and the back side of the double-layer knitted fabric has the fitting, fine, smooth, comfortable and warm-keeping effects of underwear, so that the double-layer knitted fabric has the effects of two different fabrics at the same time.
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Description

Technical Field

[0001] The utility model relates to the field of textiles, and particularly relates to a double-layer knitted fabric with one side thick and one side thin. Background Art

[0002] With the increasing requirements of clothing design manufacturers for knitted fabrics, double-layer knitted fabrics have begun to be used in the market. Generally speaking, double-sided knitted fabrics have soft texture, moisture absorption and breathability, excellent elasticity and extensibility, and their producibility.

[0003] Single-sided and double-sided knitting have different knitting methods, including dense needles and mesh bottoms. The two sides of the double-layer knitted fabric woven with a mesh bottom can be separated, but those woven with dense needles cannot be separated, and only the thickness can be felt. Single-sided fabrics generally refer to weft plain weave, and double-sided fabrics are like double rib (interlock) weaves. Generally speaking, both sides of double-layer knitted fabrics are the same. However, in actual use, for double-layer knitted fabrics with the same front and back sides, if they are outer-worn double-layer knitted fabrics, the back side cannot fit the skin well, resulting in poor comfort. If they are inner-worn double-layer knitted fabrics, they look like underwear, and an extra outer garment is needed to go out. Content of the Utility Model

[0004] The technical problem to be solved by the utility model is to provide a double-layer knitted fabric with one side thick and one side thin. The front side of this double-layer knitted fabric has the rugged, smooth and fashionable feeling of outer-worn clothes, and the back side has the fitting, delicate and comfortable feeling of underwear as well as the heat preservation effect, so that the double-layer knitted fabric has the effects of two different fabrics at the same time.

[0005] In order to solve the above problems, the following technical solutions are adopted:

[0006] A double-layer knitted fabric with one side thick and one side thin is woven by a double-layer loom. The double-layer knitted fabric includes a front side and a back side, and is characterized in that: the double-layer knitted fabric takes 4 courses as a cycle, wherein the 1st and 2nd courses are lower single edges, the 3rd course is tuck stitch, and the 4th course is upper single edge; the lower needle cylinder of the double-layer loom uses a 28-pitch, and the upper needle cylinder uses a 14G thick pitch; the front side of the double-layer knitted fabric is woven with the 1st and 2nd courses, and the woven yarn is a siro-spun acrylic viscose yarn of 50S / 1; the back side of the double-layer knitted fabric is woven with the 4th course, and the woven yarn is a compact-spun pure cotton yarn of 26S; the front side and the back side of the double-layer knitted fabric are woven together with the 3rd course.

[0007] In the above double-layer knitted fabric, the front side is woven with siro-spun acrylic viscose yarn of 50S / 1, which can make the front side have a better rough, smooth and fashionable feeling; the back side is woven with compact-spun pure cotton yarn of 26S, which can make the back side have the comfortable feeling of being close-fitting and delicate like underwear and the heat preservation effect; the 3rd course of weaving serves as the transition between the front and back sides of the weaving, enabling the double-layer knitted fabric to have two different fabric effects while also having a certain elasticity between the front and back sides.

[0008] In the preferred embodiment, the weaving yarn of the 3rd course is 40D spandex.

[0009] In a further preferred embodiment, the coil length of the 40D spandex is 110MM / 100G.

[0010] In the preferred embodiment, the coil length of the siro-spun acrylic viscose yarn is 290MM / 100G.

[0011] In the preferred embodiment, the compact-spun pure cotton yarn is treated by a yarn steaming device.

[0012] In the preferred embodiment, the coil length of the compact-spun pure cotton yarn is 185MM / 100G.

[0013] In the preferred embodiment, the 4th course of weaving on the back side of the double-layer knitted fabric is carried out, and the 26S compact-spun pure cotton yarn for weaving is fed in with double yarns.

[0014] In the preferred embodiment, the machine size of the double-layer loom is 34 inches.

[0015] In a further preferred embodiment, the diameter of the cylinder of the double-layer loom is 34 inches.

[0016] The beneficial effects of the present utility model are as follows: The front side of this double-layer knitted fabric has the rough, smooth and fashionable feeling of outerwear, and the back side has the comfortable feeling of being close-fitting and delicate like underwear and the heat preservation effect, enabling the double-layer knitted fabric to have two different fabric effects at the same time. The specific value of the heat preservation effect of the present utility model is detected to have a maximum temperature rise value of 8.5 and an average temperature rise value of 3.2 within min for the moisture absorption and heat generation performance, and the surface hydrophobicity is 4 levels. Description of the Drawings

[0017] Figure 1 It is the knitting diagram of the double-layer knitted fabric in the embodiment of the present utility model;

[0018] Figure 2 It is the triangular configuration diagram of the double-layer knitted fabric in the embodiment of the present utility model. Detailed Embodiment

[0019] The present utility model will be further described below in conjunction with the drawings and specific embodiments:

[0020] A double-layer knitted fabric with one side thick and the other side thin is woven by a double-layer loom. The double-layer knitted fabric includes a front side and a back side. As Figure 1-2 shown, the double-layer knitted fabric has a cycle of 4 courses. Among them, the 1st and 2nd courses are lower single edges, the 3rd course is a tuck stitch, and the 4th course is an upper single edge. The machine size and the cylinder diameter of the double-layer loom are both 34 inches. The lower needle plate of the double-layer loom uses a 28-gauge pitch, and the upper needle plate uses a 14G thick gauge; the front side of the double-layer knitted fabric is woven with the 1st and 2nd courses, and the woven yarn is a siro-spun acrylic viscose yarn of 50S / 1; the back side of the double-layer knitted fabric is woven with the 4th course, and the woven yarn is a compact-spun pure cotton yarn of 26S and is fed in with double yarns; the front side and the back side of the double-layer knitted fabric are woven together with the 3rd course, and the woven yarn of the 3rd course is 40D spandex.

[0021] The above-mentioned siro-spun acrylic viscose yarn can be woven from the compact siro-spun white bamboo charcoal / acrylic / viscose blended yarn and its production method disclosed in the public patent CN 105908305 B.

[0022] In the above double-layer knitted fabric, the front side is woven with a siro-spun acrylic viscose yarn of 50S / 1, which can make the front side have better ruggedness, stiffness, and a sense of fashion; the back side is woven with a compact-spun pure cotton yarn of 26S, which can make the back side have the comfortable and delicate feeling of underwear and a warming effect; the 3rd course of weaving serves as a transition between the front side and the back side, enabling the double-layer knitted fabric to have two different fabric effects while also having a certain elasticity between the front and back sides.

[0023] The coil length of the 40D spandex is 110 MM / 100G.

[0024] The coil length of the siro-spun acrylic viscose yarn is 290 MM / 100G.

[0025] The compact-spun pure cotton yarn is treated by steaming equipment; the coil length of the compact-spun pure cotton yarn is 185 MM / 100G.

[0026] The above double-layer knitted fabric is tested, and the performance is as follows:

[0027]

[0028] Assessment item 1: Washing shrinkage rate: Referring to the assessment methods GB / T 8628-2013 and GB / T 8629-2017, first measure the size of the fabric, record the data before the test, and then start the test. After the fabric is repeatedly washed and dried, conduct the second measurement and record the data after the test; calculate the warp washing shrinkage rate and the weft washing shrinkage rate of the double-layer knitted fabric based on the two groups of data. Among them, the warp washing shrinkage rate is 3%, and the weft washing shrinkage rate is 3%.

[0029] Assessment Item 2: Washing Distortion Rate: Refer to the assessment method GB / T 23319.2-2009. Directly measure the distortion rate after washing with the fabric that has completed Assessment Item 1. The test result shows that the washing distortion rate of the double-layer knitted fabric is 3%.

[0030] Assessment Item 3: Machine Drawing Degree: Refer to the assessment method FZ / T 70006-2004. Use a machine to stretch the fabric. The test results show that the warp machine drawing degree of the double-layer knitted fabric is 82.3%, and the weft machine drawing degree is 160.4%.

[0031] Assessment Item 4: Tensile Elastic Recovery Rate: Refer to the assessment method FZ / T 70006-2004. Use the fabric tested in Assessment Item 3 to restore to the state before stretching, measure the recovery data, and calculate the tensile elastic recovery rate by comparing with the original data. The calculated results show that the warp tensile elastic recovery rate of the double-layer knitted fabric is 94.4%, and the weft tensile elastic recovery rate is 98.6%.

[0032] Assessment Item 5: Ball Bursting Strength: Refer to the assessment method GB / T 19976 2005. Measure the force during the process of pressing the fabric with a spherical ejector perpendicular to the fabric plane until it is damaged. Three groups of data obtained from three tests are 365N / 375N / 382N respectively.

[0033] Assessment Item 6: Moisture Absorption and Heat Generation Performance: Refer to the assessment method FZ / T 73036-2010. The measured maximum temperature rise value is 8.5°C, and the average temperature rise value within 30 minutes is 3.2°C.

[0034] Assessment Item 7: Surface Hydrophobicity: Refer to the assessment method GB / T 4745-1997. The measured result is Grade 4.

Claims

1. A double-layer knitted fabric with one side thick and the other side thin, which is woven by a double-layer loom. The double-layer knitted fabric includes a front side and a back side, and is characterized in that: The double-layer knitted fabric has a cycle of 4 courses. Among them, the 1st and 2nd courses are single-jersey on the bottom, the 3rd course is tuck stitch, and the 4th course is single-jersey on the top. The bottom needle plate of the double-layer loom uses a 28-gauge, and the top needle plate uses a 14G thick gauge; the front side of the double-layer knitted fabric is woven with the 1st and 2nd courses, and the woven yarn is 50S / 1 siro-spun acrylic viscose yarn; the back side of the double-layer knitted fabric is woven with the 4th course, and the woven yarn is 26S compact-spun pure cotton yarn; the front and back sides of the double-layer knitted fabric are woven together with the 3rd course.

2. The double-layer knitted fabric with one side thick and one side thin according to claim 1, wherein: The woven yarn of the 3rd course is 40D spandex.

3. The double-layer knitted fabric with one side thick and one side thin as described in claim 2, characterized in that: The coil length of the 40D spandex is 110MM / 100G.

4. The double-layer knitted fabric with one side thick and one side thin as described in claim 1, wherein: The coil length of the siro-spun acrylic viscose yarn is 290MM / 100G.

5. A double-layer knitted fabric with one side thick and one side thin as described in claim 1, characterized in that: The compact-spun pure cotton yarn is steamed by a yarn steaming device.

6. The double-layer knitted fabric with one side thick and one side thin according to claim 1, wherein: The coil length of the compact-spun pure cotton yarn is 185MM / 100G.

7. A double-layer knitted fabric with one side thick and one side thin as described in claim 1, characterized in that: For the 4th course weaving on the back side of the double-layer knitted fabric, the 26S compact-spun pure cotton yarn is fed in as double yarns.

8. A double-layer knitted fabric with one side thick and one side thin as described in claim 1, characterized in that: The machine size of the double-layer loom is 34 inches.

9. A double-layer knitted fabric with one side thick and one side thin according to claim 8, characterized in that: The diameter of the needle cylinder of the double-layer loom is 34 inches.

Citation Information

Patent Citations

  • Compact siro spinning white bamboo charcoal / acrylic fiber / viscose blended yarn and production method

    CN105908305B