Efficient padder of refining desizing washing machine
By introducing spacing adjustment mechanism and rolls of specific materials on the water washing machine rolling truck, the problem of cumbersome rolling and efficient desizing and washing is achieved, and production efficiency and product quality are improved.
Patent Information
- Application Number
- CN202421531176.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-01
- Publication Date
- 2025-07-04
- Estimated Expiration
- 2034-07-01
AI Technical Summary
The existing water washing machine rolling trucks are complicated when adjusting the roll pitch, resulting in low production efficiency.
The spacing adjustment mechanism is adopted to adjust the spacing between the upper and lower rolls by the cylinder driving sliding plate, combining the use of rubber layer and stainless steel material to ensure uniform press rolling and efficient desorption and washing.
It realizes uniform press-rolling and efficient desizing and washing of fabrics, improves equipment efficiency and product quality, and reduces failure rate and maintenance costs.
Smart Images
Figure CN223061244U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of washing machine calenders, and particularly relates to an efficient calender for a refining and desizing washing machine. Background Art
[0002] The washing machine is controlled by a computer program, and the mechatronics can be manual, automatic and programmable. Each washing process can be completed according to the washing program built in the computer system. It consists of a cloth feeding device, lifting rollers, nozzles, calenders, U-shaped grooves, filters, circulating water pumps, heat exchangers, feeding systems and cloth discharging devices. The washing machine calender is widely used in the washing processes of industries such as textile, printing and dyeing, and clothing, especially in the processes that require impregnation and rolling treatment of fabrics. The washing machine calender is a key component used in the washing machine in textile machinery. It is mainly used to roll off the excess solution after impregnating the fabric with various solutions (such as acid, alkali, bleaching solution, dyeing solution, etc.). By using an efficient calender mechanism, the steam consumption of the dryer can be reduced and the efficiency of the entire washing process can be improved. The washing machine calender conveys the fabric to the next unit. The rolled-off sewage flows to this unit, while the clean water flows backward from the back to the front, which can effectively ensure the rapid exchange of clean water and sewage. Each unit has an independent temperature control and dust removal and filtration system. Combined with an intelligent operation control system and an accurate water supply and feeding system, the stability of the product can be effectively guaranteed.
[0003] When the existing washing machine calender performs rolling treatment on different fabrics, it is rather cumbersome to adjust the distance between the calender rolls, which increases the production time and reduces the production efficiency. Content of the Utility Model
[0004] Aiming at the deficiencies of the existing technology, the utility model provides an efficient calender for a refining and desizing washing machine. Through a distance adjustment mechanism and accurate adjustment of the distance between the calender rolls, uniform rolling and efficient refining and desizing washing of the fabric are realized, and the problems in the above background are solved.
[0005] To achieve the above object, the utility model is realized through the following technical solutions: The efficient calender for a refining and desizing washing machine includes a machine frame. On the machine frame, there are an upper calender roll and a lower calender roll longitudinally and parallelly distributed. On one side of the machine frame, there is a fixed seat. A rotating motor is installed on the fixed seat, and the output end of the rotating motor is fixedly connected to one side of the rotating shaft of the lower calender roll. At both ends of the upper calender roll, there is a distance adjustment mechanism for adjusting the distance between the upper calender roll and the lower calender roll.
[0006] Preferably, the distance adjustment mechanism includes a fixing plate arranged on the top of the machine frame. On the fixing plate, there is a cylinder. The output end of the cylinder is fixedly connected to a sliding plate, and the side surface of the sliding plate is fixedly connected to the side surface of the rotating shaft of the upper calender roll.
[0007] Preferably, sliding guide rails are arranged on both sides of the vehicle frame, and sliding grooves matching the sliding guide rails are arranged on both sides of the sliding plate.
[0008] Preferably, the surface of the upper roller is coated with a rubber layer.
[0009] Preferably, the lower roller is made of stainless steel.
[0010] Preferably, a feed guiding roller and a discharge guiding roller are respectively arranged on both sides of the lower roller.
[0011] Preferably, a water collecting tank is arranged below the lower roller, and a guiding groove is formed on one side of the water collecting tank.
[0012] Preferably, a control panel is arranged on one side of the vehicle frame, and a pressure gauge and a control knob are arranged on the control panel.
[0013] Compared with the prior art, the beneficial effects of the present utility model are as follows: The high-efficiency rolling mill of the refining desizing and washing machine proposed by the present utility model realizes uniform rolling and high-efficiency desizing and washing of fabrics through the spacing adjusting mechanism, accurate rolling roller spacing adjustment and stable rotational movement, improving the working efficiency of the equipment and the product quality.
[0014] The additional aspects and advantages of the present utility model will be partially given in the following description, partially become obvious from the following description, or be understood through the practice of the present utility model. Description of the Drawings
[0015] Figure 1 Is a three-dimensional schematic diagram of the high-efficiency rolling mill of the refining desizing and washing machine Figure 1 。
[0016] Figure 2 Is a three-dimensional schematic diagram of the high-efficiency rolling mill of the refining desizing and washing machine Figure 2 。
[0017] Figure 3 Is a side view of the frame of the high-efficiency rolling mill of the refining desizing and washing machine.
[0018] Figure 4 Is a cross-sectional view of the high-efficiency rolling mill of the refining desizing and washing machine.
[0019] Figure 5 Is a three-dimensional schematic diagram of the spacing adjusting mechanism of the high-efficiency rolling mill of the refining desizing and washing machine.
[0020] In the figure: 1. Vehicle frame; 11. Sliding guide rail; 2. Upper roller; 3. Lower roller; 4. Fixed seat; 5. Rotating motor; 6. Spacing adjusting mechanism; 61. Fixed plate; 62. Cylinder; 63. Sliding plate; 631. Sliding groove; 7. Feed guiding roller; 8. Discharge guiding roller; 9. Water collecting tank; 91. Guiding groove; 10. Control panel. Detailed implementation manners
[0021] The following will make a specific and detailed description of the implementation manners of the present utility model in conjunction with the accompanying drawings and embodiments. The following embodiments are used to illustrate the present utility model, but cannot be used to limit the scope of the present utility model. All other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the scope of protection of the present utility model.
[0022] Combined with Figure 1 、 Figure 2 、 Figure 3 And Figure 4 As shown in ,
[0023] , Combined with Figure 1 , 、 Figure 2 , 、 Figure 3 and And , the high-efficiency calendar of the refining desizing and washing machine includes a calendar frame 1, on which there are upper calendar roll 2 and lower calendar roll 3 longitudinally and parallelly distributed. On one side of the calendar frame 1, there is a fixed seat 4, on which a rotating motor 5 is installed. The output end of the rotating motor 5 is fixedly connected to one side of the rotating shaft of the lower calendar roll 3. At both ends of the upper calendar roll 2, there is a spacing adjusting mechanism 6 for adjusting the spacing between the upper calendar roll 2 and the lower calendar roll 3. Specifically, the high-efficiency calendar of the refining desizing and washing machine plays a crucial role in the textile industry, especially in the desizing and washing processes. First of all, the foundation of the equipment is the calendar frame 1, which is a solid frame that bears the main part of the entire calendar. On the calendar frame 1, the upper calendar roll 2 and the lower calendar roll 3 are longitudinally and parallelly distributed. Through the rolling of the upper calendar roll 2 and the lower calendar roll 3 on the fabric, the functions of desizing and washing are realized. In order to ensure the stability of the rotation and movement of the calendar rolls, a fixed seat 4 is provided on one side of the calendar frame 1. The fixed seat 4 is a component that has been precisely designed and processed, and its function is to fix and support the rotating motor 5. The rotating motor 5 is the power source for driving the rotation of the lower calendar roll 3, and its output end is tightly fixedly connected to one side of the rotating shaft of the lower calendar roll 3. When the rotating motor 5 is started, the lower calendar roll 3 will rotate accordingly, and the upper calendar roll 2 will rotate synchronously through the friction force of the fabric with the lower calendar roll 3 or other transmission methods. However, different fabrics and processes require different calendar roll spacings. To meet this requirement, a spacing adjusting mechanism 6 is provided at both ends of the upper calendar roll 2. This mechanism allows the operator to flexibly adjust the spacing between the upper calendar roll 2 and the lower calendar roll 3 according to actual needs. By precisely controlling the calendar roll spacing, it can be ensured that the fabric is uniformly rolled in the calendar, so as to achieve the best desizing and washing effects. Generally speaking, the high-efficiency calendar of the refining desizing and washing machine is a powerful and flexible textile equipment. It realizes the uniform rolling and high-efficiency desizing and washing of the fabric through precise calendar roll spacing adjustment and stable rotation movement. This equipment has a wide application prospect in the textile industry and can bring significant economic and social benefits to production enterprises.
[0023] Combined with Figure 1 、 Figure 2 、 Figure 3 AndFigure 4 As shown, the spacing adjustment mechanism 6 includes a fixed plate 61 provided at the top of the vehicle frame 1. A cylinder 62 is provided on the fixed plate 61. The output end of the cylinder 62 is fixedly connected to a sliding plate 63. The side surface of the sliding plate 63 is fixedly connected to the side surface of the rotating shaft of the upper roller 2. Combining Figure 2 、 Figure 3 、 Figure 4 and Figure 5As shown, sliding guide rails 11 are provided on both sides of the vehicle frame 1, and sliding grooves 631 matching the sliding guide rails 11 are provided on both sides of the sliding plate 63. Specifically, the spacing adjustment mechanism 6 provides a flexible roll spacing adjustment function for the padding mangle to meet the requirements of different fabrics and processes. The structure of the spacing adjustment mechanism 6 is delicate and practical. First of all, it includes a fixed plate 61 provided on the top of the vehicle frame 1. The fixed plate 61 serves as the basis for the entire adjustment mechanism, ensuring the stability and reliability of the mechanism. At the same time, it also provides a solid support for the subsequent components. On the fixed plate 61, a cylinder 62 is installed. The cylinder 62 serves as a power source and drives the up and down movement of the sliding plate 63 through its telescopic movement. This design makes the adjustment of the roll spacing simple and rapid, and has precise controllability. The output end of the cylinder 62 is fixedly connected to the sliding plate 63. The sliding plate 63 is a component that can slide up and down along the fixed plate 61, and its side is fixedly connected to the side of the rotating shaft of the upper roll 2. Therefore, when the cylinder 62 expands and contracts, the sliding plate 63 will drive the rotating shaft of the upper roll 2 to move up and down, thereby realizing the adjustment of the spacing between the upper roll 2 and the lower roll 3. The design of this spacing adjustment mechanism 6 not only makes the adjustment of the roll spacing simple and convenient, but also has high flexibility and precision. The operator can accurately adjust the spacing between the upper roll 2 and the lower roll 3 by controlling the expansion and contraction amount of the cylinder 62 according to different fabric and process requirements, so as to ensure that the fabric is evenly pressed in the padding mangle and improve the desizing and washing effects. In addition, the spacing adjustment mechanism 6 also has a certain degree of durability and stability. Components such as the fixed plate 61, the cylinder 62, and the sliding plate 63 are all made of high-quality materials, and are precisely processed and strictly inspected to ensure the high reliability and long life of the spacing adjustment mechanism 6. At the same time, the design of the spacing adjustment mechanism 6 also takes into account the convenience of maintenance, making the repair and maintenance of the equipment simple and fast. On both sides of the vehicle frame 1, sliding guide rails 11 are specially provided. These sliding guide rails 11 are made of high-strength materials and are precisely processed to ensure smooth and stable sliding. The sliding plate 63 is a key component connecting the upper roll 2 and the cylinder 62. Sliding grooves 631 matching the sliding guide rails 11 are provided on both sides of the sliding plate 63. These sliding grooves 631 enable the sliding plate 63 to slide smoothly and stably on the sliding guide rails 11. When the cylinder 62 starts to work, its output end will push the sliding plate 63 to move up and down along the sliding guide rails 11. Due to the close fit between the sliding grooves 631 and the sliding guide rails 11, the movement of the sliding plate 63 is both stable and precise. This design not only ensures the precise adjustment of the spacing between the upper roll 2 and the lower roll 3, but also greatly reduces equipment failures and wear caused by poor movement. Generally speaking, the spacing adjustment mechanism 6 of the high-efficiency padding mangle of the refining desizing and washing machine realizes the precise and stable adjustment of the spacing between the upper roll 2 and the lower roll 3 through the design of the sliding guide rails 11 and the sliding grooves 631. This not only improves the working efficiency and product quality of the equipment, but also reduces the equipment failure rate and maintenance cost.This design fully reflects the pursuit of modern textile equipment for high efficiency, stability, and easy maintenance.
[0024] Combined with Figure 1 , Figure 2 , Figure 3 and Figure 4 as shown, the surface of the upper roller 2 is coated with a rubber layer. Combined with Figure 1 and Figure 2As shown, the lower roller 3 is made of stainless steel. Specifically, as one of the main working components of the padding mangle, the surface treatment of the upper roller 2 has a crucial impact on the operating effect of the equipment. In order to optimize the contact effect between the roller and the fabric and improve the working efficiency of the padding mangle, a rubber layer is specially coated on the surface of the upper roller 2. The introduction of the rubber layer brings multiple advantages. First of all, the rubber material has good elasticity and wear resistance, which can effectively reduce the friction and wear between the roller and the fabric and extend the service life of the roller. Secondly, the rubber layer can provide a better rolling effect, enabling the fabric to receive a more uniform and gentle rolling force in the padding mangle, thereby improving the desizing and washing effects. In addition, the rubber layer also has a certain anti-slip performance, which can ensure the stable operation of the fabric in the padding mangle and reduce the slipping and deviation of the fabric during the operation of the padding mangle. At the same time, in order to ensure the close fitting and stable fixation of the rubber layer and the upper roller 2, an advanced coating process and high-quality rubber material are adopted. In this way, not only the durability and reliability of the rubber layer are ensured, but also the overall performance of the upper roller 2 is further improved. In order to ensure the durability and stability of the padding mangle, the lower roller 3 is specially made of stainless steel. The stainless steel material has many advantages, making it an ideal choice for the lower roller 3. First of all, stainless steel has excellent corrosion resistance and can resist the erosion of various chemical substances, including various chemical reagents that may be encountered during desizing and washing. This enables the lower roller 3 to operate stably for a long time in a harsh working environment and reduces the damage and replacement frequency caused by corrosion. Secondly, stainless steel has good mechanical properties, including high strength, high hardness and excellent wear resistance. These properties enable the lower roller 3 to withstand greater pressure and friction and maintain stable operation for a long time. Even when processing thick or hard-textured fabrics, the lower roller 3 can maintain good working performance and ensure that the fabric is evenly rolled in the padding mangle. In addition, the stainless steel material also has good heat conduction and heat dissipation properties. During the operation of the padding mangle, the lower roller 3 will generate a certain amount of heat. The stainless steel material can effectively conduct this heat out, maintain the appropriate temperature of the roller, and prevent deformation or damage caused by overheating. To sum up, the lower roller 3 is made of stainless steel, which not only ensures the durability and stability of the padding mangle, but also improves the working efficiency and product quality of the equipment. The selection of this material fully reflects the pursuit of high performance, high quality and long life in modern textile equipment. At the same time, combined with the rubber layer coated on the surface of the upper roller 2 and the precise adjustment function of the spacing adjustment mechanism 6, the high-efficiency padding mangle of the refining desizing and washing machine can play a more excellent role in the textile industry.
[0025] Combined with Figure 1 、 Figure 2 and Figure 4As shown, feeding guide rollers 7 and discharging guide rollers 8 are respectively arranged on both sides of the lower roller 3. Specifically, on both sides of the lower roller 3, feeding guide rollers 7 and discharging guide rollers 8 are respectively arranged. The setting of these two guide rollers effectively guides the transmission path of the fabric in the padding mangle, ensuring that the fabric can enter and leave the padding mangle smoothly and accurately. The feeding guide roller 7 is located at the feeding end of the lower roller 3, and its function is to accurately guide the fabric to be processed between the rollers. Through the precisely designed guide rollers, the fabric can smoothly enter the roller gap, avoiding problems such as uneven rolling or damage caused by the deviation of the fabric position. The discharging guide roller 8 is located at the discharging end of the lower roller 3, and its main function is to smoothly discharge the fabric processed by the padding mangle. Similarly, through the precisely designed guide rollers, the fabric can remain flat and wrinkle-free after being processed by the padding mangle, providing good conditions for subsequent processes.
[0026] Combined with Figure 1 、 Figure 2 and Figure 3 As shown, a water collecting tank 9 is arranged below the lower roller 3, and a guiding groove 91 is opened on one side of the water collecting tank 9. Specifically, as one of the core components of the padding mangle, the lower roller 3 is specially provided with a water collecting tank 9 below it. The design of this water collecting tank 9 is to collect and treat the wastewater generated during the operation of the padding mangle. When the fabric passes through the lower roller 3, the excess moisture and desizing agent will be squeezed out, and these liquids will then flow into the water collecting tank 9 below. A guiding groove 91 is also cleverly opened on one side of the water collecting tank 9. The function of this guiding groove 91 is to orderly guide the wastewater in the water collecting tank 9 to the drainage system or wastewater treatment equipment of the device. Through the design of the guiding groove 91, the wastewater can flow out smoothly, avoiding equipment failures or pollution problems caused by water accumulation. The design of the guiding groove 91 takes into account the flow rate and velocity of the wastewater, ensuring that the wastewater can be quickly and effectively discharged. At the same time, the opening position and angle of the guiding groove 91 have also been carefully calculated and adjusted to ensure that the wastewater can smoothly flow into the drainage system or wastewater treatment equipment without polluting the surrounding environment. Generally speaking, the high-efficiency padding mangle of the refining desizing and washing machine not only ensures the stable operation of the device and the effective treatment of wastewater by setting water treatment details such as the water collecting tank 9 and the guiding groove 91, but also reflects the attention to environmental protection and sustainable development. This design makes the device more competitive in the textile industry and provides a more efficient and environmentally friendly solution for users.
[0027] Combined with Figure 1 and Figure 2As shown in the figure, a control panel 10 is provided on one side of the vehicle frame 1. A pressure gauge and control knobs are provided on the control panel 10. Specifically, a control panel 10 is also specially provided on one side of the vehicle frame 1. This control panel 10 is an important interface for users to interact with the device, providing users with an intuitive and convenient operation experience. A pressure gauge and control knobs are provided on the control panel 10. The pressure gauge is used to display the working pressure inside the mangle in real time to ensure that the device operates under appropriate pressure. Users can understand the working state of the device by observing the readings on the pressure gauge and make adjustments as needed. The control knobs are used to adjust various parameters of the mangle, such as the spacing between the rollers and the rotational speed of the rollers. The adjustment of these parameters is crucial for controlling the rolling effect of the fabric and the operating efficiency of the device. Users can precisely adjust these parameters by rotating the control knobs according to different fabrics and process requirements to achieve the best rolling effect. The design of the control panel 10 fully considers the operating habits and safety of users. Its layout is reasonable, and the labels of the buttons and knobs are clear and easy to understand, enabling users to quickly master the operation method. At the same time, the control panel 10 is also made of high-quality materials and has functions such as waterproof and dustproof to ensure its stable and reliable operation in a harsh working environment. In short, the high-efficiency mangle of the refining desizing washing machine provides users with a more convenient and precise operation experience by setting components such as the control panel 10, pressure gauge, and control knobs. These designs not only improve the usability and flexibility of the device but also further enhance the performance and stability of the device, bringing higher production efficiency and better product quality to users.
[0028] The above is only a preferred specific embodiment of the present invention, but the protection scope of the present invention is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present invention, according to the technical solution and inventive concept of the present invention, making equivalent substitutions or changes, shall be covered by the protection scope of the present invention.
Claims
1. High-efficiency squeezing roller of refining desizing washing machine, comprising a machine frame (1), on which an upper squeezing roller (2) and a lower squeezing roller (3) are longitudinally and parallelly arranged, characterized in that, On one side of the vehicle frame (1), a fixed seat (4) is provided. A rotary motor (5) is installed on the fixed seat (4). The output end of the rotary motor (5) is fixedly connected to one side of the rotating shaft of the lower roller (3). At both ends of the upper roller (2), a spacing adjustment mechanism (6) for adjusting the spacing between the upper roller (2) and the lower roller (3) is provided. The spacing adjustment mechanism (6) includes a fixed plate (61) provided at the top of the vehicle frame (1). A cylinder (62) is provided on the fixed plate (61). The output end of the cylinder (62) is fixedly connected to a sliding plate (63). The side surface of the sliding plate (63) is fixedly connected to the side surface of the rotating shaft of the upper roller (2). Sliding guide rails (11) are provided on both sides of the vehicle frame (1). Sliding grooves (631) matching the sliding guide rails (11) are provided on both sides of the sliding plate (63).
2. The high-efficiency squeezing roller of the refining desizing and washing machine according to claim 1, characterized in that, The surface of the upper roller (2) is coated with a rubber layer.
3. The high-efficiency squeezing roller of the refining desizing and washing machine according to claim 2, wherein, The lower roller (3) is made of stainless steel.
4. The high-efficiency rolling mill of the refining desizing and washing machine according to claim 3, characterized in that, Feeding guide rollers (7) and discharging guide rollers (8) are respectively provided on both sides of the lower roller (3).
5. The high-efficiency rolling mill of the refining desizing and washing machine according to claim 4, characterized in that, A water collecting tank (9) is provided below the lower roller (3). A guiding groove (91) is opened on one side of the water collecting tank (9).
6. The high-efficiency rolling mill of the refining desizing and washing machine according to claim 5, characterized in that, A control panel (10) is provided on one side of the vehicle frame (1). A pressure gauge and control knobs are provided on the control panel (10).