High-strength metal-coated ceramic gasket
By placing a high-strength stainless steel collar on the outside of the ceramic substrate and wrapping a rubber cover, the sealing performance and installation convenience of metal-clad ceramic gaskets are solved, and the tight sealing and structural stability of high-strength metal-clad ceramic gaskets are achieved.
Patent Information
- Application Number
- CN202422883150.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-25
- Publication Date
- 2025-07-04
- Estimated Expiration
- 2034-11-25
AI Technical Summary
The existing metal-clad ceramic gaskets have shortcomings in terms of sealing performance and installation ease, and are difficult to meet high performance requirements.
A high-strength metal-covered ceramic gasket is designed, and a high-strength stainless steel collar is set on the outer side of the ceramic substrate, and a rubber cover is wrapped on the outer side of the stainless steel collar. The rubber plug ring is inserted between the side plate notches of the stainless steel collar. The rubber collar is set in the pressing groove on the bottom surface of the collar to form a tight sealing structure.
It improves the sealing performance and structural stability of the gasket, prevents media leakage, and enhances the sealing and stability after installation.
Smart Images

Figure CN223063142U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of gaskets, in particular to a high-strength metal-clad ceramic gasket. Background Art
[0002] In industrial production, gaskets are used as sealing elements between connectors, and their performance directly affects the sealing effect and operating stability of the equipment. Traditional gasket materials, such as metal gaskets or rubber gaskets, have certain advantages, but also have obvious limitations. For example, metal gaskets have high strength and high temperature resistance, but relatively poor sealing performance; while rubber gaskets have good sealing performance, but limited high temperature resistance and pressure bearing capacity.
[0003] In order to meet the requirements for higher performance of gaskets, people began to try to combine metal with high-performance materials such as ceramics to form composite gaskets. Among them, metal-coated ceramic gaskets combine the advantages of high strength of metal and high hardness and high wear resistance of ceramics, becoming an ideal gasket material. However, existing metal-coated ceramic gaskets still have some structural deficiencies, such as unsatisfactory sealing performance and inconvenient installation. Utility Model Content
[0004] The utility model aims to provide a high-strength metal-clad ceramic gasket to solve the problems raised in the above-mentioned background technology.
[0005] To achieve the above purpose, the utility model provides the following technical solution: a high-strength metal-coated ceramic gasket, comprising a ceramic substrate, the outer side of the ceramic substrate is sleeved with a high-strength stainless steel ring, and the outer side of the high-strength stainless steel ring is wrapped with a rubber cover.
[0006] Preferably, the ceramic substrate is in a circular plate structure, and the high-strength stainless steel sleeve ring has a cross section of "C"
[0007] The circular ring plate structure is in the shape of a letter "U", and an annular gap is reserved between the two end plates of the high-strength stainless steel ring and the ceramic substrate for installing the sealing plate.
[0008] Preferably, the sealing plate includes a high-strength stainless steel sealing plate, which has a circular plate-like structure. The high-strength stainless steel sealing plate is clamped in the annular gap between the two end plates of the high-strength stainless steel ring and the ceramic substrate, and the distance between the inner annular surface of the high-strength stainless steel sealing plate and the outer annular surface of the high-strength stainless steel sealing plate is greater than the distance between the two end plates of the high-strength stainless steel ring.
[0009] Preferably, a pressing groove is integrally formed on the outer ring surface of the high-strength stainless steel sleeve, and the pressing groove is a "匚"-shaped annular groove, and one end of the pressing groove extends to the bottom surface of the high-strength stainless steel sleeve.
[0010] Preferably, the rubber cover is sleeved in the pressing groove.
[0011] Preferably, the rubber cover includes a rubber plug ring. The rubber plug ring has a circular plate-like structure. The rubber plug ring is inserted into the groove between the two end plates of the high-strength stainless steel sleeve ring. An integrally formed rubber connecting ring is provided on the outer ring surface of the rubber plug ring. The rubber connecting ring has a circular plate-like structure. The outer diameter of the rubber connecting ring is equal to the outer diameter of the high-strength stainless steel sleeve ring. An integrally formed rubber sleeve ring is provided on the outer ring surface of the rubber connecting ring. The rubber sleeve ring has a circular ring plate structure with a cross-section in the shape of "L". The rubber sleeve ring is sleeved in the grooves on the outer ring surface and the bottom surface of the high-strength stainless steel sleeve ring where the pressing groove is located.
[0012] Compared with the prior art, the beneficial effects of the present utility model are as follows:
[0013] For the high-strength metal-coated ceramic gasket proposed by the present utility model, by wrapping a rubber cover outside the high-strength stainless steel sleeve ring, the sealing performance of the gasket is effectively enhanced. The rubber plug ring part of the rubber cover is inserted between the two bent side plate notches of the high-strength stainless steel sleeve ring, and the rubber sleeve ring part is sleeved in the pressing groove on the bottom surface of the high-strength stainless steel sleeve ring, forming a tight sealing structure. This design not only improves the sealing performance of the gasket after installation but also effectively prevents medium leakage. The cooperation between the "C"-shaped structure of the high-strength stainless steel sleeve ring and the high-strength stainless steel sealing plate enables the gasket to maintain a stable structure under pressure and is not easily deformed. At the same time, the rubber connecting ring part of the rubber cover, as the connecting part between the rubber plug ring and the rubber sleeve ring, also enhances the structural stability of the entire gasket. Description of the Drawings
[0014] Figure 1 is a schematic structural view of the present utility model;
[0015] Figure 2 is a top view of the structure of the present utility model;
[0016] Figure 3 is Figure 2 a sectional view of the structure at A-A in
[0017] Figure 4 is Figure 3 an enlarged schematic view of the structure at A in
[0018] Figure 5 is a schematic structural view of the high-strength stainless steel sleeve ring of the present utility model;
[0019] Figure 6 is a schematic structural view of the integrally formed rubber plug ring, rubber sleeve ring and rubber connecting ring of the present utility model.
[0020] In the figure: ceramic substrate 1, high-strength stainless steel sleeve ring 2, high-strength stainless steel sealing plate 3, pressing groove 4, rubber plug ring 5, rubber sleeve ring 6, rubber connecting ring 7. DETAILED DESCRIPTION
[0021] In order to make the purpose and technical solution of the utility model clearly and completely described, and the advantages more clearly understood, the embodiments of the utility model are further described in detail in conjunction with the accompanying drawings. It should be understood that the specific embodiments described here are part of the embodiments of the utility model, not all of the embodiments, and are only used to explain the embodiments of the utility model, and are not used to limit the embodiments of the utility model. All other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0022] See also Figures 1 - 6 The utility model provides a technical solution: a high-strength metal-coated ceramic gasket, comprising a ceramic substrate 1, a high-strength stainless steel collar 2 is sleeved on the outer side of the ceramic substrate 1, the ceramic substrate 1 is in a circular plate-like structure, the high-strength stainless steel collar 2 is in a circular plate structure with a "C"-shaped cross-section, and an annular gap is reserved between the two end plate bodies of the high-strength stainless steel collar 2 and the ceramic substrate 1 for installing a sealing piece; the sealing piece comprises a high-strength stainless steel sealing plate 3, the high-strength stainless steel sealing plate 3 is in a circular plate-like structure, the high-strength stainless steel sealing plate 3 is clamped in the annular gap between the two end plate bodies of the high-strength stainless steel collar 2 and the ceramic substrate 1, and the distance between the inner annular surface of the high-strength stainless steel sealing plate 3 and the outer annular surface of the high-strength stainless steel sealing plate 3 is greater than the distance between the two end plate bodies of the high-strength stainless steel collar 2.
[0023] The high-strength stainless steel sleeve 2, which is a circular plate with a "匚"-shaped cross-section, is sleeved on the bottom of the ceramic substrate 1, and then the high-strength stainless steel sealing plate 3 is laid on the ceramic substrate 1. Subsequently, the tops of the two side plates of the high-strength stainless steel sleeve 2 are bent, and the bent side plate ends are pressed on the high-strength stainless steel sealing plate 3. At this time, the high-strength stainless steel sleeve 2 cooperates with the high-strength stainless steel sealing plate 3 to wrap the ceramic substrate 1, and the high-strength stainless steel sealing plate 3 is clamped on one side of the ceramic substrate 1 to prevent it from falling off.
[0024] The outer side of the high-strength stainless steel collar 2 is wrapped with a rubber cover. A pressing groove 4 is integrally formed on the outer ring surface of the high-strength stainless steel collar 2. The pressing groove 4 is a "C"-shaped annular groove. One end of the pressing groove 4 extends to the bottom surface of the high-strength stainless steel collar 2, and the rubber cover is sleeved in the pressing groove 4. The rubber cover includes a rubber plug ring 5. The rubber plug ring 5 is in a circular plate-like structure. The rubber plug ring 5 is inserted into the groove between the two end plates of the high-strength stainless steel collar 2. A rubber connecting ring 7 is integrally formed on the outer ring surface of the rubber plug ring 5. The rubber connecting ring 7 is in a circular plate-like structure. The outer diameter of the rubber connecting ring 7 is equal to the outer diameter of the high-strength stainless steel collar 2. A rubber collar 6 is integrally formed on the outer ring surface of the rubber connecting ring 7. The rubber collar 6 is in a circular ring plate structure with a cross-section of "L". The rubber collar 6 is sleeved in the grooves of the pressing groove 4 on the outer ring surface and the bottom surface of the high-strength stainless steel collar 2.
[0025] One end of the rubber sleeve is the rubber plug ring 5. The rubber plug ring 5 is inserted between the notched sides of the two bent side plates of the high-strength stainless steel collar 2. The other end of the rubber sleeve is the rubber collar 6. The rubber collar 6 is sleeved in the pressing groove 4 on the bottom surface of the high-strength stainless steel collar 2. The rubber connecting ring 7 serves as the connecting part between the rubber plug ring 5 and the rubber collar 6. Thus, the rubber plug ring 5, the rubber collar 6, and the rubber connecting ring 7 together form a ring plate structure with a cross-section of "U". The "U"-shaped ring plate is sleeved on the outer side of the high-strength stainless steel collar 2. When the gasket is installed on the device, the rubber plug ring 5 improves the sealing performance after the gasket is installed.
[0026] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principle and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A high-strength metal-coated ceramic gasket, comprising a ceramic substrate (1), characterized in that: A high-strength stainless steel collar (2) is sleeved outside the ceramic substrate (1), and a rubber cover is wrapped outside the high-strength stainless steel collar (2); a pressing groove (4) is integrally formed on the outer ring surface of the high-strength stainless steel collar (2), the pressing groove (4) is a "C"-shaped annular groove, and one end of the pressing groove (4) extends to the bottom surface of the high-strength stainless steel collar (2); the rubber cover is sleeved in the pressing groove (4).
2. The high-strength metal-coated ceramic gasket according to claim 1, characterized in that: The ceramic substrate (1) has a circular ring plate structure, the high-strength stainless steel collar (2) has a circular ring plate structure with a "C"-shaped cross-section, and an annular gap is reserved between the two end plates of the high-strength stainless steel collar (2) and the ceramic substrate (1) for installing a sealing piece.
3. The high-strength metal-coated ceramic gasket according to claim 2, characterized in that: The sealing piece includes a high-strength stainless steel sealing plate (3), the high-strength stainless steel sealing plate (3) has a circular ring plate structure, the high-strength stainless steel sealing plate (3) is clamped in the annular gap between the two end plates of the high-strength stainless steel collar (2) and the ceramic substrate (1), and the distance between the inner ring surface and the outer ring surface of the high-strength stainless steel sealing plate (3) is greater than the distance between the two end plates of the high-strength stainless steel collar (2).
4. A high-strength metal-clad ceramic gasket according to claim 1, characterized in that: The rubber cover includes a rubber plug ring (5), the rubber plug ring (5) has a circular ring plate structure, the rubber plug ring (5) is inserted into the groove between the two end plates of the high-strength stainless steel collar (2), a rubber connecting ring (7) is integrally formed on the outer ring surface of the rubber plug ring (5), the rubber connecting ring (7) has a circular ring plate structure, the outer diameter of the rubber connecting ring (7) is equal to the outer diameter of the high-strength stainless steel collar (2), a rubber collar (6) is integrally formed on the outer ring surface of the rubber connecting ring (7), the rubber collar (6) has a circular ring plate structure with an "L"-shaped cross-section, and the rubber collar (6) is sleeved in the grooves of the pressing groove (4) on the outer ring surface and the bottom surface of the high-strength stainless steel collar (2).