Railway passenger car bogie cross beam detection platform
By designing a rail passenger bus bogie beam inspection table, the beam deformation is detected using the platform and reference surface, the problem of deformation detection after welding and dimensional verification after adjustment is solved, and production efficiency is improved.
Patent Information
- Application Number
- CN202422105200.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-29
- Publication Date
- 2025-07-04
- Estimated Expiration
- 2034-08-29
AI Technical Summary
The prior art cannot effectively detect the deformation amount of rail passenger bus bogie cross beams after welding and the size after flame adjustment and correction meet the design and process requirements, resulting in low production efficiency and high rework rate.
A rail passenger bus bogie cross beam detection table is designed, including a platform, a support table, a limit stop and a central reference table. The horizontal detection surface and the plumb detection surface provide a detection reference to detect the deformation of the cross beam in the Z-axis and X-axis directions.
Accurate detection of the deformation amount after welding of the beam and dimensional verification after flame adjustment are achieved, reducing the rework rate to 0 and improving the production efficiency by 80%.
Smart Images

Figure CN223064837U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of manufacturing and detecting tooling for bogie components of rail vehicles, and particularly relates to a crossbeam detection table for a rail vehicle bogie. Background Art
[0002] During the welding of the crossbeam in the production and manufacturing process of the rail vehicle bogie, due to the heat effect of welding, the crossbeam will generate irregular welding deformation. The deformed crossbeam needs to be corrected by flame adjustment before subsequent production work such as bogie frame assembly. How to detect the deformation amount of the bogie crossbeam after welding, whether the dimensions of the crossbeam are qualified after flame adjustment and correction, and whether they meet the design and process requirements are key issues in lean production.
[0003] Therefore, based on the above problems, how to provide a crossbeam detection table for a rail vehicle bogie has become an important technical problem that needs to be solved urgently by those skilled in the art. Summary of the Utility Model
[0004] The purpose of the utility model is to overcome the defects existing in the prior art, and provide a crossbeam detection table for a rail vehicle bogie, which can detect whether the crossbeam meets the design process requirements, achieve the purpose of lean production, and has a simple structure and is convenient to use.
[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0006] The crossbeam detection table for a rail vehicle bogie disclosed by the utility model includes:
[0007] A detection table main body with a platform fixedly connected to the upper part;
[0008] A support table for supporting the bogie crossbeam; and
[0009] A limit stop and a center reference table;
[0010] Wherein, the upper surface of the platform has a horizontal detection surface A;
[0011] The support table is fixedly connected to the platform at intervals;
[0012] The platform is fixedly connected with the vertically upward extending limit stop between two adjacent support tables;
[0013] The center reference tables are fixedly connected to both ends of the central axis in the length direction of the platform, and a plumb detection surface B is formed on one side of the center reference table.
[0014] Further, the upper surface of the support table is arranged parallel to the horizontal detection surface A.
[0015] Further, the limit stop includes two, and the two limit stops are arranged at intervals.
[0016] Furthermore, the main body of the inspection table further includes a bracket with a cuboid structure, and legs are fixedly connected to the corner positions of the bracket.
[0017] In the above technical solution, for the bogie crossbeam inspection table provided by the present utility model, the beneficial effects are as follows:
[0018] For the bogie crossbeam inspection table designed by the present utility model, a platform is arranged on the main body of the inspection table. A horizontal inspection surface A is provided through the platform for detecting the deformation conditions of each position of the crossbeam pipe of the bogie crossbeam in the Z-axis direction. The support tables are fixedly connected to the platform at intervals, and limit stops are fixedly connected between two adjacent support tables. The limit stops are abutted against the side wall of the crossbeam pipe of the bogie crossbeam. Center reference tables are fixedly connected to both ends of the platform. A plumb inspection surface is formed on one side of the center reference table. The center inspection reference is provided through the plumb inspection surface for detecting the deformation of each position of the crossbeam pipe of the bogie crossbeam in the X-axis direction;
[0019] This inspection table solves the technical problems that it is impossible to detect the deformation amount after the bogie crossbeam is welded and whether it meets the design process requirements after flame adjustment and correction. This inspection table is applicable to the post-weld deformation detection of all current pipes or other H-shaped structural crossbeams, solves the technical problem of production shutdown caused by post-weld deformation of the crossbeam or dimensional deviation after flame adjustment and correction, reduces the rework rate caused by deformation dimensions to 0, and improves the production efficiency by 80%. This inspection table has the beneficial effects of simple structure, convenient use, and helpful for improving production efficiency. Description of the Drawings
[0020] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the following will briefly introduce the drawings required to be used in the embodiments. Obviously, the drawings described below are only some embodiments recorded in the present utility model. For those of ordinary skill in the art, other drawings can also be obtained based on these drawings.
[0021] Figure 1 It is a schematic diagram of the overall structure of the bogie crossbeam inspection table disclosed by the present utility model;
[0022] Figure 2 It is a schematic diagram of the use state of the bogie crossbeam inspection table disclosed by the present utility model.
[0023] Description of the Reference Numerals in the Drawings:
[0024] 1. Platform; 2. Support table; 3. Limit stop; 4. Center reference table. Detailed Embodiments
[0025] To enable those skilled in the art to better understand the technical solution of the present utility model, the present utility model will be further described in detail below in conjunction with the accompanying drawings.
[0026] See Figure 1 , 2 as shown;
[0027] The detection table for the crossbeam of the bogie of the utility model rail vehicle includes:
[0028] The detection table main body with a platform 1 fixedly connected to the upper part;
[0029] The support table 2 for supporting the crossbeam of the bogie; and
[0030] The limit stop 3 and the center reference table 4;
[0031] Among them, the upper surface of the platform 1 has a horizontal detection surface A; a horizontal detection reference is provided through the horizontal detection surface A for detecting the deformation of each position of the crossbeam tube of the bogie crossbeam in the Z-axis direction;
[0032] The support table 2 is fixedly connected to the platform 1 at intervals, and the upper surface of the support table 2 is arranged parallel to the horizontal detection surface A;
[0033] A vertically upward extending limit stop 3 is fixedly connected between two adjacent support tables 2 on the platform 1. The side wall of the crossbeam tube of the bogie crossbeam is abutted against the limit stop 3 to position the bogie crossbeam in the X-axis direction;
[0034] Center reference tables 4 are fixedly connected to both ends of the central axis in the length direction of the platform 1. A plumb detection surface B is formed on one side of the center reference table 4. A center detection reference is provided through the plumb detection surface B for detecting the deformation of each position of the crossbeam tube of the bogie crossbeam in the X-axis direction;
[0035] In a preferred embodiment, there are two limit stops 3, and the two limit stops 3 are arranged at intervals, which can avoid the bogie crossbeam from rotating and displacing around the Z-axis when stopping the crossbeam tube.
[0036] In a preferred embodiment, the detection table main body further includes a bracket with a cuboid structure. Legs are fixedly connected to the corner positions of the bracket, and the bracket can be fixedly connected to the ground foundation through the legs to ensure the stable support of the detection table main body.
[0037] In the above technical solution, for the detection table for the crossbeam of the bogie of the present utility model, the usage method is as follows:
[0038] See Figure 2 as shown:
[0039] First, lift the bogie crossbeam above the platform 1 and place it on the support table 2. At the same time, the side wall of the crossbeam tube of the bogie crossbeam is attached to the side end face of the limit stop 3;
[0040] Taking the plumb detection surface B of the central reference table 4 as a reference, measure the horizontal distance from the plumb detection surface B to the outer walls of the two crossbeam pipes, and the deformation amount of the crossbeam pipes in the X-axis direction can be detected;
[0041] Taking the horizontal detection surface A of the platform 1 as a reference, measure the vertical distance from the horizontal detection surface A to the outer wall of the crossbeam pipe, and the deformation amount of the crossbeam pipes in the Z-axis direction can be detected;
[0042] Through the horizontal detection surface A and the plumb detection surface B, the size of the deformation amount of the bogie crossbeam after welding can be detected to determine the size of the flame adjustment and correction. After the adjustment, the detection can also be repeated to confirm whether the flame adjustment and correction meet the design process requirements.
[0043] Only some exemplary embodiments of the present invention have been described above by way of illustration. Without doubt, for those of ordinary skill in the art, the described embodiments can be modified in various different ways without departing from the spirit and scope of the present invention. Therefore, the above drawings and descriptions are illustrative in nature and should not be construed as limiting the protection scope of the claims of the present invention.
Claims
1. Railway passenger car bogie crossbeam inspection bench, characterized in that, Comprising: A test bench main body with a platform (1) fixedly connected to the upper part; A support table (2) for supporting the bogie crossbeam; And A limit stop (3) and a central reference table (4); Wherein, the upper surface of the platform (1) has a horizontal detection surface A; The support table (2) is fixedly connected to the platform (1) at intervals; The platform (1) is fixedly connected with the vertically upward extending limit stop (3) between two adjacent support tables (2); The central reference tables (4) are fixedly connected to both ends of the central axis in the length direction of the platform (1), and a plumb detection surface B is formed on one side of the central reference table (4).
2. The inspection bench for the crossbeam of the railway vehicle bogie according to claim 1, characterized in that ; The upper surface of the support table (2) is arranged parallel to the horizontal detection surface A.
3. The inspection bench for the cross beam of the railway passenger car bogie according to claim 1, wherein ; There are two limit stops (3), and the two limit stops (3) are arranged at intervals.
4. The inspection bench for the crossbeam of the railway passenger car bogie according to claim 1, wherein ; The test bench main body further includes a bracket with a cuboid structure, and legs are fixedly connected to the corner positions of the bracket.