Steel pipe hardness detection device

By designing the hardness detection device for U-shaped body and steel pipe positioning components, using the motor to drive the steel pipe rotation and electric guide rail movement hardness detection components, the accuracy of steel pipe inspection is solved, and a wider range of detection areas and model adaptability is achieved.

CN223065062UActive Publication Date: 2025-07-04CHONGQING TIANLU POWER EQUIP CO LTD
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Patent Information

Application Number
CN202421917886.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-08
Publication Date
2025-07-04
Estimated Expiration
2034-08-08

AI Technical Summary

Technical Problem

In the prior art, when testing the hardness of steel pipes, it is not convenient to detect multiple places, resulting in insufficient detection accuracy.

Method used

A hardness detection device including a U-shaped body and a steel pipe positioning assembly is designed. The motor drives the rotation of the steel pipe positioning assembly and the electric guide rail to drive the lateral movement of the hardness detection assembly to realize the hardness detection of multiple places of the steel pipe.

Benefits of technology

The inspection area is expanded, the accuracy of the inspection results is improved, and the inspection of various types of steel pipes is supported, enhancing the practicality of the device.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN223065062U_ABST
    Figure CN223065062U_ABST
Patent Text Reader

Abstract

The utility model relates to the technical field of hardness detection devices, and provides a steel pipe hardness detection device which comprises a U-shaped machine body and a steel pipe positioning assembly positioned on the inner side of the machine body, one end of the machine body is provided with a motor through a slot, the output end of the motor extends out of the machine body and is detachably connected with the steel pipe positioning assembly, the other end of the machine body is provided with a screw hole coaxially distributed with the steel pipe positioning assembly, the screw hole is internally in threaded connection with a limiting assembly, and the inner end of the limiting assembly sleeves the steel pipe positioning assembly and is rotationally connected with the steel pipe positioning assembly; the steel pipe hardness detection device has the beneficial effects that the problems that when hardness detection is carried out on a steel pipe, multiple parts of the steel pipe are inconvenient to detect, and the accuracy of hardness detection needs to be improved are solved.
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Description

Technical Field

[0001] The utility model relates to the technical field of hardness detection devices, and relates to a steel pipe hardness detection device. Background Art

[0002] Metal hardness detection is the quickest, most economical, and simplest test method for evaluating the mechanical properties of metals. The main purpose of hardness detection is to determine the applicability of materials, or the effect of special hardening or softening treatments carried out on materials for use purposes.

[0003] After retrieval, a hardness detection device for facilitating the clamping of steel pipes with a publication number of CN219996791U was found, including a detector. A positioning mechanism is arranged in the middle of the front of the detector. The detector includes a detection table, a dashboard, a pressure supply switch, and a telescopic ball head. The detection table is the main body of the detector. The dashboard is fixedly connected to the top of the front of the detection table. The pressure supply switch is arranged on the top of the front of the detection table and is located at the lower right corner of the dashboard.

[0004] Although the hardness detection device for facilitating the clamping of steel pipes can provide support for the top inner wall of the steel pipe from the inside of the steel pipe through the support rod of the positioning mechanism, so that the force is more concentrated when the telescopic ball head presses the top pipe wall, and the hardness detection of the pipe wall is more accurate. However, when detecting the hardness of the steel pipe, it is not convenient to detect multiple places of the steel pipe, and the accuracy of hardness detection needs to be improved. Therefore, there is an urgent need for a steel pipe hardness detection device to solve the above problems. Content of the Utility Model

[0005] A steel pipe hardness detection device is provided for the above technical problems existing in the prior art, which solves the problems that it is not convenient to detect multiple places of the steel pipe and the accuracy of hardness detection needs to be improved when detecting the hardness of the steel pipe.

[0006] The purpose and effect of the utility model are achieved by the following specific technical means:

[0007] A steel pipe hardness detection device includes a U-shaped body and a steel pipe positioning component located inside the body;

[0008] One end of the body is installed with a motor through a slot. The output end of the motor extends out of the body and is detachably connected to the steel pipe positioning component. And a screw hole coaxial with the steel pipe positioning component is opened at the other end of the body. A limit component is threadedly connected in the screw hole. The inner end of the limit component is sleeved on the steel pipe positioning component and is rotatably connected to it;

[0009] A cavity is formed inside the middle section of the body, and a strip-shaped groove communicating with the cavity is formed on the inner wall of the middle section of the body. An electric guide rail is fixed inside the cavity, and a hardness detection component is installed on the electric guide rail. The detection end of the hardness detection component passes through the strip-shaped groove and extends outside the body, and the hardness detection component is facing the steel pipe positioning component.

[0010] Optionally, the steel pipe positioning component includes a positioning rod, a pipe clamp, and a mounting head. The pipe clamp is clamped on the positioning rod. The mounting head is welded to one end of the positioning rod and bolted to the output end of the motor. The positioning rod is coaxially distributed with the screw hole. The inner end of the limiting component is sleeved on the other end of the positioning rod and is rotatably connected to it.

[0011] Optionally, the diameter of the screw hole is much larger than the diameter of the steel pipe positioning component.

[0012] Optionally, the limiting component includes a threaded head, a limiting socket head, and a handle. The threaded head is threadedly connected to the screw hole. The limiting socket head is integrally formed at the inner end of the threaded head, and the limiting socket head is sleeved on the positioning rod and is rotatably connected to it. The handle is fixed to the outer end of the threaded head.

[0013] Optionally, the hardness detection component includes a hydraulic cylinder and a telescopic ball head. The hydraulic cylinder is installed on the electric guide rail, and the output end of the hydraulic cylinder passes through the strip-shaped groove and is fixedly connected to the telescopic ball head.

[0014] Optionally, a dashboard is installed on the body through a slot.

[0015] Optionally, a control panel is installed on the body.

[0016] Compared with the prior art, the beneficial effects of the present utility model are:

[0017] For this kind of steel pipe hardness detection device, the steel pipe positioning component is used for positioning and clamping the steel pipe to be measured. The steel pipe is sleeved and fixed on the steel pipe positioning component, which can support the inner wall during hardness detection, facilitating more accurate detection results;

[0018] When the electric guide rail works, it drives the hardness detection component to move horizontally along the strip-shaped groove, facilitating hardness detection of multiple points on the same straight line of the steel pipe, ensuring the accuracy of the detection results. When the motor works, it drives the steel pipe positioning component and the steel pipe to rotate slowly together, and the hardness detection component can then perform hardness detection on the outer wall circumference of the steel pipe, thereby expanding the detection area of the steel pipe and facilitating more accurate steel pipe detection results;

[0019] The output end of the motor and the steel pipe positioning component adopt a detachable connection method, facilitating the staff to replace the steel pipe positioning component matching the steel pipe to be measured according to the model, enabling hardness detection of steel pipes of multiple models, expanding the usage range of the device, and being more practical. Brief Description of the Drawings

[0020] Figure 1 is a schematic perspective view of the overall three-dimensional structure of the present utility model;

[0021] Figure 2 of the present utility model Figure 1 is a schematic structural view of the state after the limit component in it is opened;

[0022] Figure 3 is a schematic top-down sectional structural view of the overall of the present utility model.

[0023] Markings in the figure: machine body 1, strip groove 11, cavity 12, screw hole 13, motor 2, limit component 3, threaded head 31, limit socket head 32, handle 33, steel pipe positioning component 4, positioning rod 41, pipe clamp 42, mounting head 43, hardness detection component 5, hydraulic cylinder 51, telescopic ball head 52, electric guide rail 6, instrument panel 7, control panel 8. Detailed Description of the Preferred Embodiment

[0024] Please refer to Figures 1-3 for a further description of the embodiments of the present utility model;

[0025] As Figure 1 shown, a steel pipe hardness detection device includes a U-shaped machine body 1 and a steel pipe positioning component 4 located inside the machine body 1. The steel pipe positioning component 4 is used for positioning and clamping the steel pipe to be measured. The steel pipe is sleeved and fixed on the steel pipe positioning component 4, and can support the inner wall during hardness detection, which is beneficial to making the detection result more accurate;

[0026] A cavity 12 is opened inside the middle section of the machine body 1, and a strip groove 11 communicating with the cavity 12 is opened on the inner wall of the middle section of the machine body 1. An electric guide rail 6 is fixed inside the cavity 12, and a hardness detection component 5 is installed on the electric guide rail 6. The detection end of the hardness detection component 5 passes through the strip groove 11 and extends outside the machine body 1, and the hardness detection component 5 faces the steel pipe positioning component 4 directly. When the electric guide rail 6 works, it drives the hardness detection component 5 to move horizontally along the strip groove 11, which is convenient for detecting the hardness of multiple points on the same straight line of the steel pipe and ensuring the accuracy of the detection result.

[0027] One end of the machine body 1 is installed with a motor 2 through a slot. The motor 2 is a reduction motor. The output end of the motor 2 extends out of the machine body 1 and is detachably connected to the steel pipe positioning component 4. The motor 2 and the steel pipe positioning component 4 can specifically adopt detachable connection methods such as bolt connection and snap connection, which is convenient for the installation and disassembly of the motor 2 and the steel pipe positioning component 4. It should be noted that according to steel pipes of different model sizes, different sizes of steel pipe positioning components 4 can be replaced to meet the hardness detection requirements of various model steel pipes. And the other end of the machine body 1 is provided with a screw hole 13 coaxially distributed with the steel pipe positioning component 4. The diameter of the screw hole 13 is much larger than the diameter of the steel pipe positioning component 4. In order to facilitate steel pipes of different model sizes (multiple diameters) to pass through the screw hole 13 and be sleeved on the steel pipe positioning component 4, a limiting component 3 is threadedly connected in the screw hole 13. The inner end of the limiting component 3 is sleeved on the steel pipe positioning component 4 and is rotatably connected thereto. The limiting component 3 is used for limiting the steel pipe positioning component 4. When the motor 2 works, it will drive the steel pipe positioning component 4 and the steel pipe to rotate slowly together, and the hardness detection component 5 can then detect the hardness of the outer wall of the steel pipe all around, thereby expanding the detection area of the steel pipe and being beneficial to making the steel pipe detection result more accurate.

[0028] As Figure 1 Or as shown in Figure 2, a dashboard 7 is installed on the machine body 1 through a slot. During detection, the hardness value of the steel pipe is recorded by observing the data on the dashboard 7.

[0029] A control panel 8 is installed on the machine body 1. The control panel 8 can also be replaced with a PLC controller, as long as it is a programmable controller. The control panel 8 is electrically connected to the electrical components in the hardness detection device, which is convenient for the staff to operate the device.

[0030] As Figure 2 And 3 As shown, the steel pipe positioning component 4 includes a positioning rod 41, a pipe clamp 42 and a mounting head 43. The pipe clamp 42 is clamped on the positioning rod 41, and the pipe clamp 42 is close to the limiting component 3. The mounting head 43 is welded to one end of the positioning rod 41 and is bolted to the output end of the motor 2. The positioning rod 41 is coaxially distributed with the screw hole 13. The diameter of the positioning rod 41 is much smaller than the diameter of the screw hole 13. The inner end of the limiting component 3 is sleeved on the other end of the positioning rod 41 and is rotatably connected thereto.

[0031] Among them, the limiting component 3 includes a threaded head 31, a limiting socket head 32 and a handle 33. The threaded head 31 is threadedly connected in the screw hole 13. The limiting socket head 32 is integrally formed at the inner end of the threaded head 31, and the limiting socket head 32 is sleeved on the positioning rod 41 and is rotatably connected thereto. The diameter of the limiting socket head 32 is not greater than the diameter of the threaded head 31. The handle 33 is fixed to the outer end of the threaded head 31.

[0032] In addition, the hardness detection component 5 includes a hydraulic cylinder 51 and a telescopic ball head 52. The hydraulic cylinder 51 is installed on the electric guide rail 6, and the output end of the hydraulic cylinder 51 passes through the strip-shaped groove 11 and is fixedly connected to the telescopic ball head 52.

[0033] Working principle: When the device is in use, hold the handle 33 and rotate it outwards, which can make the threaded head 31 screw out of the screw hole 13. Then, move the handle 33 outwards to remove the limit sleeve 32 from the screw hole 13. After that, select the steel pipe positioning component 4 that matches the steel pipe to be tested, fix the installation head 43 at the output end of the motor 2 with bolts, and then remove the pipe clamp 42 from the positioning rod 41. Then, the steel pipe to be tested can be passed through the screw hole 13 and sleeved outside the positioning rod 41, so that one end of the steel pipe is in contact with the installation head 43. At this time, the pipe clamp 42 can be clamped on the positioning rod 41 to position the other end of the steel pipe. Reinstall the limit component 3 in the threaded head 31, and the limit sleeve 32 will be sleeved on the positioning rod 41;

[0034] After that, click the control panel 8 to start the hydraulic cylinder 51 to drive the telescopic ball head 52 to perform hardness detection on the steel pipe. The hardness data measured by the telescopic ball head 52 is reflected by the instrument panel 7. The staff can record the data on the instrument panel 7. The hardness detection is based on the existing technology and will not be elaborated here;

[0035] When the detection of the first site is completed, click the control panel 8 to turn off the hydraulic cylinder 51, and start the motor 2 and / or the electric guide rail 6. The motor 2 can drive the steel pipe positioning component 4 and the steel pipe to rotate slowly together. During this process, the positioning rod 41 in the steel pipe positioning component 4 will rotate in the limit sleeve 32, and the hardness detection component 5 can perform hardness detection on the outer wall of the steel pipe around the circumference. When the electric guide rail 6 works, it can drive the hardness detection component 5 to move horizontally, and the hardness detection component 5 can perform hardness detection on multiple sites around the outer wall of the steel pipe, expanding the detection area of the steel pipe and facilitating more accurate steel pipe detection results;

[0036] After the steel pipe detection is completed, according to the above operations, first remove the limit component 3 from the threaded head 31, then open the pipe clamp 42, and move the steel pipe towards the screw hole 13. The steel pipe can be removed from the positioning rod 41 and the threaded head 31.

Claims

1. A steel pipe hardness detection device, comprising a U-shaped body (1) and a steel pipe positioning component (4) located inside the body (1), characterized in that: One end of the body (1) is installed with a motor (2) through a slot, the output end of the motor (2) extends out of the body (1) and is detachably connected to the steel pipe positioning component (4), and a screw hole (13) coaxial with the steel pipe positioning component (4) is opened at the other end of the body (1), a limiting component (3) is threadedly connected in the screw hole (13), and the inner end of the limiting component (3) is sleeved on the steel pipe positioning component (4) and is rotatably connected thereto; A cavity (12) is opened inside the middle section of the body (1), and a strip-shaped groove (11) communicating with the cavity (12) is opened on the inner wall of the middle section of the body (1). An electric guide rail (6) is fixed in the cavity (12), a hardness detection component (5) is installed on the electric guide rail (6), the detection end of the hardness detection component (5) passes through the strip-shaped groove (11) and extends outside the body (1), and the hardness detection component (5) faces the steel pipe positioning component (4).

2. The steel pipe hardness detection device according to claim 1, wherein: The steel pipe positioning component (4) includes a positioning rod (41), a pipe clamp (42) and a mounting head (43). The pipe clamp (42) is clamped on the positioning rod (41), the mounting head (43) is welded to one end of the positioning rod (41) and is bolted to the output end of the motor (2). The positioning rod (41) is coaxial with the screw hole (13), and the inner end of the limiting component (3) is sleeved on the other end of the positioning rod (41) and is rotatably connected thereto.

3. The steel pipe hardness detection device according to claim 1, characterized in that: The diameter of the screw hole (13) is much larger than the diameter of the steel pipe positioning component (4).

4. A steel pipe hardness detection device according to claim 2 or 3, characterized in that: The limiting component (3) includes a threaded head (31), a limiting sleeve head (32) and a handle (33). The threaded head (31) is threadedly connected in the screw hole (13), the limiting sleeve head (32) is integrally formed at the inner end of the threaded head (31), and the limiting sleeve head (32) is sleeved on the positioning rod (41) and is rotatably connected thereto. The handle (33) is fixed to the outer end of the threaded head (31).

5. The steel pipe hardness detection device according to claim 1, wherein: The hardness detection component (5) includes a hydraulic cylinder (51) and a telescopic ball head (52). The hydraulic cylinder (51) is installed on the electric guide rail (6), and the output end of the hydraulic cylinder (51) passes through the strip-shaped groove (11) and is fixedly connected to the telescopic ball head (52).

6. The steel pipe hardness detection device according to claim 1, wherein: A dashboard (7) is installed on the body (1) through a slot.

7. The steel pipe hardness detection device according to claim 1, wherein: A control panel (8) is installed on the body (1).

Citation Information

Patent Citations

  • Hardness detection device convenient for clamping steel pipe

    CN219996791U