Ten-pin toggle switch

By designing the contact bridge structure of the ten-pin toggle switch, the elastic end remains in contact with the conductive plate, which solves the power-on problem caused by inconsistent deformation of the contact bridge and improves the product pass rate and service life.

CN223066055UActive Publication Date: 2025-07-04YUE QING CITY LEADING ELECTRONICS
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Patent Information

Application Number
CN202422122854.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-29
Publication Date
2025-07-04
Estimated Expiration
2034-08-29

AI Technical Summary

Technical Problem

In the existing toggle switch, the inconsistent deformation degree of the two contact bridges causes the two front and rear pins to be unable to be powered on at the same time, resulting in high product defect rate.

Method used

A ten-pin toggle switch is designed. The contact bridge includes a connecting end close to the button and an elastic end on both sides. The elastic end is bent downward and remains in contact with the conductive sheet after assembly. The movement of the button squeezes the accommodation space of the contact bridge, so that the elastic end is deformed to ensure contact, reduce production accuracy requirements, and improve product qualification rate.

Benefits of technology

The deformation of the elastic end adapts to the slight deformation of the contact bridge, ensures the continuous contact between the contact bridge and the conductive sheet, reduces the production accuracy requirements of the contact bridge, and improves the product pass rate and service life.

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Abstract

The utility model provides a ten-pin toggle switch which comprises a base and a cover plate arranged above the base, a button is arranged between the base and the cover plate, two contact bridges are arranged below the button, the contact bridges are arranged between the base and the cover plate in an extrusion mode and clamped below the button, conducting strips are arranged below the contact bridges, and the conducting strips are connected with the base and the cover plate. The conducting strip comprises a group of common terminals and at least two groups of output terminals, one end of the contact bridge is connected with the common terminals, the other end of the contact bridge is connected with any output terminal, and the contact bridge comprises a connecting end clamped below the button and elastic ends arranged on two sides of the connecting end. The elastic end is bent downwards towards one end close to the conducting strip, one side of the elastic end far away from the connecting end is also provided with an upward inclined extension end, and the toggle switch can overcome the defect that the front and rear pins cannot be electrified simultaneously due to inconsistent deformation degrees of the two contact bridges in the prior art.
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Description

Technical Field

[0001] The utility model relates to the technical field of toggle switches, and particularly relates to a ten-pin toggle switch. Background Art

[0002] A toggle switch is used to connect or disconnect a circuit by toggling a switch handle, so as to achieve the purpose of switching the circuit. Common types of toggle switches include single-pole double-position, single-pole three-position, double-pole double-position, and double-pole three-position, etc. It is generally used in low-voltage circuits and has the characteristics of flexible slider movement and stable and reliable performance. Most toggle switches have a housing, with contact pieces respectively arranged at both ends of the housing, and pins extending outward from the contacts to the outside of the housing. Two contact bridges are swingably arranged in the housing, and different pins are controlled to be energized by the swing of the contact bridges, so as to realize gear changes. However, during the manufacturing process, the precision requirements for the two contact bridges are relatively high. If the deformation degrees of the two contact bridges are inconsistent, the front and rear pins cannot be energized simultaneously, resulting in the failure of the toggle switch and a high defective rate of products during the manufacturing process. Summary of the Utility Model

[0003] Therefore, the technical problem to be solved by the utility model is to overcome the defect that when the deformation degrees of the two contact bridges in the prior art are inconsistent, the front and rear pins cannot be energized simultaneously, so as to provide a ten-pin toggle switch with a high product qualification rate.

[0004] To this end, the utility model provides a ten-pin toggle switch, which includes a base and a cover plate arranged above the base. A button is arranged between the base and the cover plate. Two contact bridges are arranged below the button. The contact bridges are squeezed and arranged between the base and the cover plate. The contact bridges are clamped below the button. A conductive sheet is arranged below the contact bridges. The conductive sheet includes a group of common terminals and at least two groups of output terminals. One end of the contact bridge is connected to the common terminal, and the other end is connected to any output terminal. The contact bridge includes a connection end clamped below the button and elastic ends arranged on both sides of the connection end. The elastic ends are bent downward toward the end close to the conductive sheet, and an extension end inclined upward is further arranged on the side of the elastic end away from the connection end.

[0005] Further: The output terminals include a first output end and a second output end. Pins are arranged on both the first output end and the second output end. Both the first output end and the second output end are connected to the contact bridge above.

[0006] Further: A plurality of positioning blocks for positioning the contact bridge are arranged on the lower end surface of the button. A clamping cavity for the contact bridge to be clamped into is formed by surrounding between the positioning blocks and the button.

[0007] Further: the connecting end is provided with a clamping end on both sides, the lower end surface of the button is provided with a limiting cavity, the clamping end at one end of the connecting end is clamped in the clamping cavity, and the clamping end at the other end is provided in the limiting cavity.

[0008] Further: the opening where the limiting cavity contacts the clamping end is provided with a guiding arc surface for assisting the clamping end to clamp in.

[0009] Furthermore: a protrusion is arranged on the upper end surface of the button, a card slot for a card block to be inserted is arranged between adjacent protrusions, the card block is arranged on the cover plate, and a toggle block is also arranged above the button to drive the button to move.

[0010] Furthermore: an auxiliary cross bar for assisting the movement of the button is arranged on the base, and an avoidance cavity adapted to the cross bar is formed between the positioning blocks.

[0011] Further: a conductive portion is provided between the first output end and the second output end for connecting the two.

[0012] The technical solution of the utility model has the following advantages:

[0013] 1. The utility model provides a ten-pin toggle switch, wherein the contact bridge comprises a connecting end closely attached to the bottom of the button and elastic ends arranged on both sides of the connecting end, wherein the elastic end on one side is connected to the common terminal, and when the elastic end on the other side needs to be cut off from one output terminal to another output terminal, the button moves to the left or right, and the button is pressed downward, thereby squeezing the accommodation space of the contact bridge, and after the connecting end is pressed downward, the elastic ends on both sides are deformed toward one side of the button (that is, deformed upward), and after the contact bridge is assembled, it is squeezed and arranged between the base and the button, and due to the elasticity of the deformed end itself, the contact state with the conductive sheet is always maintained, even if the contact bridge has more or less deformation, it can ensure that the elastic ends on both sides are always in contact with the conductive sheet, thereby reducing the manufacturing accuracy of the contact bridge and improving the product qualification rate, and in the process of gear switching, when the elastic end is deformed to a certain space, the top position of the extension end will conflict with the lower end surface of the button, thereby preventing the contact bridge from further deformation, reducing the deformation degree of the elastic end, and avoiding the elastic failure of the elastic end, thereby improving the service life of the contact bridge.

[0014] 2. The utility model provides a ten-pin toggle switch, which realizes gear adjustment by toggling a button, wherein a common terminal and four output terminals are arranged in the toggle switch. When the gear needs to be switched, only the button needs to be toggled so that the contact bridge connects the output terminals at other positions, and conducts electricity through the pins on the first output end and the second output end of the output terminal. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] To more clearly illustrate the specific embodiments of the present utility model or the technical solutions in the prior art, the following will briefly introduce the drawings required for use in the description of the specific embodiments or the prior art. Obviously, the drawings in the following description are some embodiments of the present utility model. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on these drawings.

[0016] Figure 1 It is a schematic diagram of the overall structure of the toggle switch;

[0017] Figure 2 It is an exploded view of the toggle switch;

[0018] Figure 3 It is a schematic diagram of the sectional structure of the toggle switch;

[0019] Figure 4 It is a schematic diagram of the assembly structure of the contact bridge and the button;

[0020] Figure 5 It is a schematic diagram of the connection structure of the first output terminal, the second output terminal, and the conductive part.

[0021] Explanation of reference numerals:

[0022] 1. Base; 11. Auxiliary cross bar; 12. Avoidance cavity; 2. Cover plate; 21. Clamping block; 3. Button; 31. Limiting cavity; 32. Guide arc surface; 33. Protrusion; 34. Card slot; 35. Toggle block; 4. Contact bridge; 41. Connection end; 42. Elastic end; 43. Extension end; 44. Clamping end; 5. Conductive sheet; 51. Common terminal; 52. Output terminal; 53. First output terminal; 54. Second output terminal; 55. Pin; 6. Positioning block; 61. Clamping cavity; 7. Conductive part. Specific embodiments

[0023] The following will clearly and completely describe the technical solutions of the present utility model with reference to the drawings. Obviously, the described embodiments are some embodiments of the present utility model, rather than all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts belong to the scope of protection of the present utility model.

[0024] In the description of the present utility model, it should be noted that the orientation or positional relationship indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, it should not be construed as a limitation to the present utility model. In addition, the terms "first", "second", "third" are only used for descriptive purposes and cannot be construed as indicating or implying relative importance.

[0025] In the description of the present utility model, it should be noted that unless otherwise clearly defined and limited, the terms "installed", "connected", "connected" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the communication inside two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific situations.

[0026] In addition, the technical features involved in different embodiments of the present utility model described below can be combined with each other as long as they do not conflict with each other.

[0027] Embodiment

[0028] This embodiment provides a ten-pin toggle switch, which includes a base 1 and a cover plate 2 arranged above the base 1. A button 3 is arranged between the base 1 and the cover plate 2. Two contact bridges 4 are arranged below the button 3. The contact bridges 4 are squeezed and arranged between the base 1 and the cover plate 2. The contact bridges 4 are clamped below the button 3. A conductive sheet 5 is arranged below the contact bridges 4. The conductive sheet 5 includes a group of common terminals 51 and at least two groups of output terminals 52. One end of the contact bridge 4 is connected to the common terminal 51, and the other end is connected to any output terminal 52. The contact bridge 4 includes a connection end 41 clamped below the button 3 and elastic ends 42 arranged on both sides of the connection end 41. The elastic ends 42 are bent downward toward the end close to the conductive sheet 5. An extension end 43 inclined upward is further arranged on the side of the elastic end 42 away from the connection end 41.

[0029] The above specific improvement is as follows: Such as Figure 2 and Figure 3As shown, compared with the prior art, the contact bridge 4 includes a connection end 41 closely attached to the bottom of the button 3 and elastic ends 42 arranged on both sides of the connection end 41. The elastic end 42 on one side is connected to the common terminal. When the elastic end 42 on the other end needs to be cut from one output terminal 52 to another output terminal 52, the button 3 moves to the left or right, and the button 3 is pressed downward, thereby squeezing the accommodation space of the contact bridge 4. After the connection end 41 is pressed downward, the elastic ends 42 on both sides are deformed toward one side of the button 3 (that is, upwardly deformed). After the assembly is completed, the contact bridge 4 is extruded and arranged on the base 1. Due to the elasticity of the deformation end itself, the contact state with the conductive sheet 5 is always maintained between the contact bridge 4 and the button 3. Even if the contact bridge 4 is more or less deformed, the elastic ends 42 on both sides can be guaranteed to be in contact with the conductive sheet 5 at all times, thereby reducing the manufacturing accuracy of the contact bridge 4 and improving the product qualification rate. During the gear switching process, when the elastic end 42 is deformed to a certain space, the top position of the extension end 43 will conflict with the lower end surface of the button 3, thereby preventing the contact bridge 4 from further deformation, reducing the deformation degree of the elastic end 42, and avoiding the elastic failure of the elastic end 42, thereby improving the service life of the contact bridge 4.

[0030] On the basis of the above embodiment: the output terminal 52 includes a first output end 53 and a second output end 54 , each of which is provided with a pin 55 , and each of which is connected to a contact bridge 4 at the top.

[0031] The above specific improvements are: Figure 2 As shown, the toggle switch realizes gear adjustment by toggle button 3, wherein a common terminal 51 and four output terminals 52 are provided in the toggle switch. When the gear needs to be switched, it is only necessary to toggle button 3 so that the contact bridge 4 connects to the output terminal 52 at other positions, and conducts electricity through the pins 55 on the first output terminal 53 and the second output terminal 54 on the output terminal 52.

[0032] On the basis of the above embodiment: the lower end surface of the button 3 is provided with a plurality of positioning blocks 6 for positioning the contact bridge 4 , and a card cavity 61 for the contact bridge 4 to be inserted is formed between the positioning blocks 6 and the button 3 .

[0033] On the basis of the above embodiment: the connecting end 41 is provided with a snap-on end 44 on both sides, the button 3 is provided with a limiting cavity 31 on the lower end surface, the snap-on end 44 at one end of the connecting end 41 is snap-on in the cavity 61 , and the snap-on end 44 at the other end is provided in the limiting cavity 31 .

[0034] On the basis of the above embodiment: the opening of the limiting cavity 31 which contacts the clamping end 44 is provided with a guide arc surface 32 for the auxiliary clamping end 44 to be clamped into.

[0035] The above specific improvements are: Figures 3 - 5 As shown, in order to position the contact bridge 4, four positioning blocks 6 are arranged on the lower end surface of the button 3, and the two positioning blocks 6 and the protruding part of the lower end surface of the button 3 surround to form a card cavity 61 for the contact bridge 4 to be inserted into. In order to increase the contact area between the contact bridge 4 and the button 3, card connection ends 44 are arranged on both sides of the connecting end 41, and a limiting cavity 31 is opened on the button 3. The card cavity 61 is arranged between the two positioning blocks 6, and the two card connection ends 44 of the connecting end 41 are respectively inserted into the limiting cavity 31 and the card cavity 61, and the three are interference fit, thereby effectively fixing the position of the contact bridge 4.

[0036] On the basis of the above embodiment: a protrusion 33 is provided on the upper end surface of the button 3, and a slot 34 for the card block 21 to be inserted is surrounded by adjacent protrusions 33, the card block 21 is arranged on the cover plate 2, and a toggle block 35 is also provided above the button 3 to drive the button 3 to move.

[0037] The above specific improvements are: Figure 1 As shown, when the gear is switched, the toggle block 35 needs to be moved. When moving, the block 21 needs to overcome the limit of the protrusion 33 and enter the adjacent protrusion 33. When the gear is switched, the block 21 has a downward squeezing force on the button 3 and the protrusion 33, so that the button 3 squeezes the contact bridge 4, causing the contact bridge 4 to deform, resulting in the separation of its elastic end 42 from the conductive sheet 5. When the block 21 enters the adjacent slot 34, it means that the gear switch is completed, the block 21 loses the external force, and the contact bridge 4 continues to maintain the contact state with the conductive sheet 5 due to its own elastic restoring force, so that the first output terminal 53 and the second output terminal 54 are energized.

[0038] On the basis of the above embodiment: the base 1 is provided with an auxiliary cross bar 11 for assisting the button 3 to move, and an avoidance cavity 12 adapted to the cross bar is formed between the positioning blocks 6 .

[0039] The above specific improvements are: Figure 2 As shown, in order to ensure the smooth movement of the auxiliary button 3, an auxiliary cross bar 11 is provided on the base 1, and the positioning block 6 on the lower end surface of the button 3 forms an avoidance cavity 12 for avoiding the cross bar. After the installation is completed, the positioning block 6 will be located on both sides of the cross bar, so that the limit button 3 can only move laterally, ensuring smooth gear switching.

[0040] On the basis of the above embodiment: a conductive portion 7 is provided between the first output end 53 and the second output end 54 for connecting the two.

[0041] The specific improvements are as follows: Through the setting of the conductive part 7, the first output terminal 53 and the second output terminal 54 can be connected. Thus, no matter whether the first output terminal 53 or the second output terminal 54 is powered on first, it can ensure that the first output terminal 53 and the second output terminal 54 can be powered on synchronously, further improving the qualified rate of the product.

[0042] Obviously, the above embodiments are only examples given for clear illustration and are not limitations on the implementation manners. For those of ordinary skill in the art, other different forms of changes or modifications can be made based on the above description. It is not necessary and impossible to enumerate all the implementation manners here. And the obvious changes or modifications derived therefrom are still within the protection scope of the present invention.

Claims

1. A ten-pin toggle switch, characterized in that: The invention comprises a base (1) and a cover plate (2) arranged above the base (1); a button (3) is arranged between the base (1) and the cover plate (2); two contact bridges (4) are arranged below the button (3); the contact bridges (4) are extruded and arranged between the base (1) and the cover plate (2); the contact bridges (4) are clamped below the button (3); a conductive sheet (5) is arranged below the contact bridges (4); the conductive sheet (5) comprises a group of common terminals (51) and at least two groups of input terminals (52); An output terminal (52), one end of the contact bridge (4) is connected to the common terminal (51), and the other end is connected to any output terminal (52), the contact bridge (4) comprises a connection end (41) clamped under the button (3) and elastic ends (42) arranged on both sides of the connection end (41), the elastic end (42) is bent downward toward an end close to the conductive sheet (5), and a side of the elastic end (42) away from the connection end (41) is also provided with an extending end (43) inclined upward.

2. The ten-pin toggle switch according to claim 1, wherein: The output terminal (52) comprises a first output end (53) and a second output end (54), the first output end (53) and the second output end (54) are both provided with a pin (55), and the first output end (53) and the second output end (54) are both connected to a contact bridge (4) at their tops.

3. The ten-pin toggle switch according to claim 2, wherein: The lower end surface of the button (3) is provided with a plurality of positioning blocks (6) for positioning the contact bridge (4), and a card cavity (61) for the contact bridge (4) to be inserted is formed between the positioning blocks (6) and the button (3).

4. The ten-pin toggle switch according to claim 3, wherein: The connecting end (41) is provided with a clamping end (44) on both sides, the lower end surface of the button (3) is provided with a limiting cavity (31), the clamping end (44) at one end of the connecting end (41) is clamped in the clamping cavity (61), and the clamping end (44) at the other end is arranged in the limiting cavity (31).

5. The ten-pin toggle switch according to claim 4, wherein: The opening of the limiting cavity (31) that contacts the clamping end (44) is provided with a guide arc surface (32) for the auxiliary clamping end (44) to be clamped.

6. A ten-pin toggle switch according to claim 5, characterized in that: The upper end surface of the button (3) is provided with a protrusion (33), and a slot (34) for a card block (21) to be inserted is provided between adjacent protrusions (33). The card block (21) is provided on the cover plate (2), and a toggle block (35) is also provided above the button (3) for driving the button (3) to move.

7. A ten-pin toggle switch according to claim 6, characterized in that: The base (1) is provided with an auxiliary crossbar (11) for assisting the button (3) in moving, and an avoidance cavity (12) adapted to the crossbar is formed between the positioning blocks (6).

8. A ten-pin toggle switch according to any one of claims 2-7, characterized in that: A conductive portion (7) is provided between the first output end (53) and the second output end (54) for connecting the two.