PTC heater base convenient to install
By designing a PTC heater base that is easy to install and adopting a conductive sheet and a mobile clamp structure, the installation and maintenance process of the PTC heater is simplified, the complex connection of the electrode sheet in the prior art is solved, and fast and reliable wiring and fixation are achieved.
Patent Information
- Application Number
- CN202421652595.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-12
- Publication Date
- 2025-07-04
- Estimated Expiration
- 2034-07-12
AI Technical Summary
The installation and maintenance process of existing PTC heaters is complicated, especially the complex connection of the electrode sheets, which leads to inconvenience in disassembly and replacement.
A PTC heater base is designed for easy installation, adopting a conductive sheet and a mobile clamp structure, adjusting the contact between the conductive sheet and the electrode sheet through flat head bolts, simplifying the wiring process, and achieving reliable fixation of the heater through the top cover and elastic gasket.
The installation and maintenance process of PTC heaters is simplified, wiring efficiency is improved, and the electrode sheet thickness changes of different types of heaters are adapted to ensure the correct wiring sequence, reducing operational complexity.
Smart Images

Figure CN223067210U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of PTC type heating equipment, in particular to a PTC heater base which is convenient for installation. Background Art
[0002] The PTC heater is an important heat generating component in air conditioners and heating devices. It mainly consists of a galvanized outer pressing plate, a stainless steel corrugated spring sheet, a galvanized inner pressing plate, a single-layer aluminum heat dissipating piece, a PTC heating sheet, a double-layer aluminum heat dissipating piece, electrode sheets, electrode sheaths and other heating components and a mounting frame. The heating components are fixedly installed on the mounting frame by bolts. This connection method is not only inconvenient for the disassembly of the heating components, but also easily leads to troublesome maintenance and replacement of the heating components. Especially when installing the PTC heater, it is necessary to connect and guide the PTC heater through the electrode sheets according to the zero - fire - zero sequence, with cumbersome steps and complex wiring.
[0003] Therefore, it is necessary to design a PTC heater base that is convenient for wiring and installation. Summary of the Utility Model
[0004] In order to overcome the disadvantages that the existing connection device is not only inconvenient for the disassembly of the heating components, but also easily leads to troublesome maintenance and replacement of the heating components, the technical problem to be solved is: to provide a PTC heater base that is convenient for wiring and installation.
[0005] The technical solution of the utility model is: a PTC heater base that is convenient for installation, including: a base and a cubic convex platform, with cubic convex platforms of the same size evenly distributed at the rear end of the base; a chute, which is provided at the tangent position between the inner side of the rear end of the base and the cubic convex platform; a moving clamping plate, which is slidably arranged in the chute, and the protruding part of the moving clamping plate corresponds to the cubic convex platform in a staggered manner; a conductive sheet, which is provided on the upper right side of the protruding part of the moving clamping plate, and is bent at a certain angle near the protruding part of the moving clamping plate and the cuboid convex platform; a conducting wire, which is provided at the rear end of the conductive sheet; a first screw, which is threadedly arranged on the left side of the base and contacts the moving clamping plate; a spring, which is arranged between the end of the moving clamping plate far from the first screw and the base.
[0006] In one of the embodiments, it further includes: fixing seats, which are symmetrically arranged on the upper left and right sides of the front side of the base; a top cover, which is rotatably arranged between the two fixing seats; a second screw, which is fixedly arranged between the end of the top cover far from the fixing seat and the base; a transparent plate, which is provided with a whole transparent plate on the side of the top cover close to the screw.
[0007] In one of the embodiments, it further includes: elastic gaskets, which are symmetrically arranged on the left and right sides of the bottom of the top cover.
[0008] In one of the embodiments, it also includes: a connecting block, which is provided at the rear end of the base by mortise and tenon joint; a terminal, which is connected to the electric wire and is fixedly arranged on the side of the connecting block close to the base; a copper circuit for the live wire and a copper circuit for the neutral wire, which are fixedly divided and arranged on the connecting block, and the two copper circuit branches are staggered and connected to the terminal and converge into their respective main circuits; a protective cover, which is detachably arranged on the upper part of the connecting block and has a through opening close to the base.
[0009] The beneficial effects of the utility model are as follows: in the utility model, the PTC heater can be in non-direct contact with the electric wire through the conductive sheet, which is convenient for the installation of the PTC heater; at the same time, the position of the movable clamping plate is adjusted by using flat-head bolts, and the conductive sheet on the protruding part of the movable clamping plate will move accordingly, so that it can be used to cope with the situation where the thickness of the electrode sheets of various PTC heaters are different. BRIEF DESCRIPTION OF THE DRAWINGS
[0010] Figure 1 It is a three-dimensional structural schematic diagram of the utility model.
[0011] Figure 2 It is a partial three-dimensional structural schematic diagram of the utility model.
[0012] Figure 3 It is a partial three-dimensional structural cross-sectional schematic diagram of the utility model.
[0013] Figure 4 It is a partial three-dimensional structure cover diagram of the utility model.
[0014] Figure 5 The three-dimensional structure diagram of the connection block, the neutral copper circuit and the live copper circuit of the utility model is shown in the figure. The markings in the figure are: 1-base, 2-cubic boss, 3-slide, 4-movable clamp, 5-conductive sheet, 6-conductive wire, 7-first screw, 8-spring, 9-fixing seat, 10-top cover, 11-second screw, 12-transparent plate, 13-elastic gasket, 14-connection block, 15-connection post, 16-live copper circuit, 17-neutral copper circuit, 18-protective cover. DETAILED DESCRIPTION
[0015] The utility model is further described below in conjunction with the embodiments shown in the accompanying drawings.
[0016] Example 1
[0017] like Figures 1 to 3 As shown, the utility model provides a PTC heater base that is easy to install, and specifically includes a base 1, a cubic boss 2, a movable clamping plate 4, a conductive sheet 5, a conductive wire 6, a first screw 7 and a spring 8;
[0018] Among them, cube-shaped bosses 2 of the same size are evenly distributed at the rear end of the base 1 for stably placing the PTC heater;
[0019] Among them, a chute 3 is provided at the tangent point between the inner side of the rear end of the base 1 and the cube-shaped boss 2. A movable clamping plate 4 is slidably arranged in the chute 3. The protruding parts of the movable clamping plate 4 correspond to the cube-shaped bosses 2 in a staggered manner. Conductive sheets 5 are provided on the upper right side of the protruding parts of the movable clamping plate 4, which are bent at a certain angle near the protruding parts of the movable clamping plate 4 and the cuboid bosses for contacting and connecting with the electrode wires of the heater;
[0020] Among them, a conductive wire 6 is provided at the rear end of the conductive sheet 5. The first screw 7 is threadedly arranged on the left side of the base 1. The first screw 7 contacts the movable clamping plate 4. A spring 8 is provided between the end of the movable clamping plate 4 far from the first screw 7 and the base 1 for adjusting the moving distance of the movable clamping plate 4.
[0021] In the present utility model, a PTC heater base 1 that is convenient for installation is designed. The design of this base 1 aims to facilitate the wiring work of the staff. A device that can replace the wiring is designed. The principle is as follows: while the staff rotates the flat-head bolt clockwise, they observe the movement of the moving clamping plate 4. It can be observed that as the flat-head bolt rotates clockwise, the flat-head bolt presses against the moving clamping plate 4 and moves it into the sliding groove 3, and the spring 8 is compressed as the moving clamping plate 4 moves. It can be observed that some of the conductive sheets 5 located on the moving clamping plate 4 will first come into contact with the electrode sheets of the PTC heater. The conductive sheet 5 is a sheet-like object bent at a certain angle. The conductive sheet 5 has elasticity and conductivity. In order to adapt to the situation where the distance between the electrode sheets of the PTC heater may be different from the distance between the conductive sheets 5, the bending angle of the conductive sheet 5 is not very large, so that the conductive sheet 5 has a relatively large compression space. It can be observed that the conductive sheet 5 that first comes into contact with the electrode sheet of the PTC heater will be squeezed and still has enough compression space. It can also be observed that there are still electrode sheets of the PTC heater that are not in contact with the conductive sheet 5. Continue to rotate the flat-head bolt clockwise, and the moving clamping plate 4 continues to move deeper into the sliding groove 3 until all the electrode sheets are in full contact with the conductive sheet 5. Then the staff stops rotating the bolt, and the installation of the PTC heater is completed. The steps are simple and fast. Connecting the conductive sheet 5 to the wiring device omits a large number of wiring steps. In this way, contacting the electrode sheet with the conductive sheet 5 replaces the traditional one-by-one wiring method, greatly saving the time of the staff. At the same time, due to the mobility of the moving clamping plate 4 and the certain compression space of the conductive sheet 5, the base 1 can easily handle different models of PTC heaters with different electrode sheet thicknesses. When the bolt is rotated counterclockwise, it can be observed that the spring 8 pushes the moving clamping plate 4 to move and stretch. Although the conductive sheet 5 presses against the electrode sheet, it gradually unfolds. Continue to rotate the bolt counterclockwise, and it can be observed that some of the conductive sheets 5 begin to separate from the contact with the electrode sheet. It can be observed that these conductive sheets 5 return to their original shapes due to their own elasticity. Continue to rotate the bolt counterclockwise, and it can be observed that all the conductive sheets 5 are separated from the PTC heater. This is convenient for subsequent replacement when the PTC heater is damaged.
[0022] Embodiment 2
[0023] As Figures 1 to 4 shown, on the basis of Embodiment 1, it specifically further includes a fixing seat 9, a top cover 10, a second screw 11, and a transparent plate 12. On the upper part of the front side of the base 1, the fixing seats 9 are symmetrically arranged on the left and right. A top cover 10 is rotatably arranged between the two fixing seats 9. One end of the top cover 10 away from the fixing seat 9 is fixedly provided with a second screw 11 between it and the base 1. A whole transparent plate 12 is provided on the side of the top cover 10 close to the screw.
[0024] A top cover 10 is designed to be used in conjunction with the base 1. Before using the base 1, the staff puts the PTC heater electrode sheet into the gap between the protruding part of the movable clamping plate 4 and the three-dimensional boss. The PTC heater should be placed upright. Then, the staff flips the top cover 10, and the top cover 10 rotates and cooperates with the fixing seat 9. The top cover 10 is flipped to the surface of the base 1 to cover the PTC heater, and the elastic gasket 13 is located under the top cover 10, which will squeeze the PTC heater to fix it. Then, the top cover 10 is fixed with screws. This operation paves the way for subsequent operations and realizes the reliable fixation of the PTC heater. The wiring of the PTC heater can be effectively completed by observing through the transparent plate 12 above the top cover 10.
[0025] like Figure 4 As shown, based on the first embodiment, an elastic gasket 13 is further included. The elastic gaskets 13 are symmetrically arranged on the left and right sides of the bottom of the top cover 10 .
[0026] The elastic gasket 13 assists in fixing the PTC heater and prevents the PTC heater from being damaged by squeezing.
[0027] like Figure 5 As shown, on the basis of Example 1, it specifically includes a connecting block 14, a terminal 15, a copper circuit 16 for the live wire, a copper circuit 17 for the neutral wire and a protective cover 18. The rear end of the base 1 is provided with a connecting block 14 by a mortise and tenon joint. The terminal 15 is connected to the electric wire and fixedly arranged on the side of the connecting block 14 close to the base 1. The copper circuit is fixedly divided and arranged on the connecting block 14. The two types of copper circuit branches are staggered and connected to the terminal 15 and converge into their respective main circuits. The protective cover 18 is detachably arranged on the upper part of the connecting block 14 and has a through opening on the side close to the base 1.
[0028] When the staff uses the flat-head bolts to push the movable clamping plate 4, as the conductive sheets 5 fixed on the movable clamping plate 4 move with the movable clamping plate 4, the distance between the conductive sheet 5 and the terminal 15 will change, and the conductive wire 6 has a certain length to adapt to the change in the distance between the conductive sheet 5 and the terminal 15. If the staff connects the rated power live wire to the base 1 through the live wire interface and connects the neutral wire through the neutral wire interface, the branches of the neutral and live wire copper circuits are alternately connected to the terminal 15. Therefore, the properties of the terminal 15 and the conductive sheet 5 correspond to the arrangement of the PTC heater electrode sheets in the order of zero--live--zero, ensuring the correct connection method of the PTC heater using the device.
[0029] The above description is only an example of the implementation of the present invention and is not intended to limit the present invention. Any equivalent replacement made within the principle of the present invention shall be included in the protection scope of the present invention. The contents not elaborated in the present invention belong to the existing technology known to the technicians in this professional field.
Claims
1. A PTC heater base that is convenient for installation, characterized in that, Including: A base (1) and a cubic boss (2), with cubic bosses (2) of the same size evenly distributed at equal distances at the rear end of the base (1); A sliding groove (3), which is provided at the inner side of the rear end of the base (1) and tangent to the cubic boss (2); A movable clamping plate (4), which is slidably arranged in the sliding groove (3), and the protruding part of the movable clamping plate (4) corresponds to the cubic boss (2) in a staggered manner; A conductive sheet (5), which is provided with a conductive sheet (5) above and to the right of the protruding part of the movable clamping plate (4), and is bent at a certain angle in the vicinity towards the space between the protruding part of the movable clamping plate (4) and the cuboid boss; A conducting wire (6), which is provided with a conducting wire (6) at the rear end of the conductive sheet (5); A first screw (7), which is threadedly arranged on the left side of the base (1), and the first screw (7) contacts the movable clamping plate (4); A spring (8), which is provided between the end of the movable clamping plate (4) away from the first screw (7) and the base (1).
2. The PTC heater base that is easy to install according to claim 1, characterized in that, It further includes: A fixing seat (9), which is symmetrically arranged on the upper part of the front side of the base (1); A top cover (10), which is rotatably arranged between the two fixing seats (9); A second screw (11), which is fixedly arranged between the end of the top cover (10) away from the fixing seat (9) and the base (1); A transparent plate (12), which is provided with a whole transparent plate (12) on the side of the top cover (10) close to the screw.
3. The PTC heater base as claimed in claim 2, wherein, It further includes: Elastic gaskets (13), which are symmetrically arranged on the left and right sides at the bottom of the top cover (10).
4. The PTC heater base that is easy to install according to claim 3, characterized in that, It further includes: A connecting block (14), which is provided at the rear end of the base (1) by means of mortise joint; A terminal (15), which is fixedly arranged on the side of the connecting block (14) close to the base (1) and connected to the electric wire; A live copper path (16) and a neutral copper path (17), which are fixedly arranged on the connecting block (14), and the two copper path branches are connected to the terminal (15) in a staggered manner and converge at their respective main paths; A protective cover plate (18), which is detachably arranged on the upper part of the connecting block (14), and has a through hole on the side close to the base (1).