Ash discharge hopper for bag-type dust collector

By adopting a sluggish ash bucket structure, blower negative pressure suction and vibration motor vibration in the bag dust collector ash bucket, the problem of poor cleaning effect of traditional ash bucket is solved, and efficient collection of fine ash and environmental protection is achieved.

CN223069263UActive Publication Date: 2025-07-08江苏登封环保设备有限公司
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Patent Information

Application Number
CN202422021249.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-20
Publication Date
2025-07-08
Estimated Expiration
2034-08-20

AI Technical Summary

Technical Problem

The ash discharge bucket of traditional bag dust collectors is not effective during cleaning, and fine dust can easily spread under the action of inertia, affecting the surrounding environment, and easily blocking.

Method used

Multiple groups of poly-hole-type cutter plates are used to combine them into a poly-hole-hole-hole-hole-poly-ash bucket structure, combining the blower negative pressure suction and vibration motor vibration to ensure that fine ash is suctioned into the square ash suction tube, and at the same time, cleaning with a brush roller to prevent blockage.

Benefits of technology

Effectively prevent fine ash from spreading, increase the rate of ash, keep the environment clean and prevent blockage, and ensure smooth collection of dust.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN223069263U_ABST
    Figure CN223069263U_ABST
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Abstract

The utility model belongs to the related technical field of dust discharging of dust removers, and particularly relates to a dust discharging hopper for a bag-type dust remover, during dust discharging, sucked dust slides into the dust discharging hopper along a slope surface of an opening gathering type discharging plate, in the process, in order to prevent fine dust from diffusing at the upper end of the opening gathering type discharging plate under the inertia effect, an air blower on the outer side of a connecting frame can be synchronously started, and the dust discharging hopper is used for discharging dust. Under the condition of negative pressure, fine dust is sucked into the square dust suction pipe from the inclined mouth-gathering suction head, suction nozzles of the mouth-gathering suction head are distributed at the upper end of the mouth-gathering type blanking plate obliquely upwards by 30 degrees, so that the mouth-gathering suction head can only suck floating dust above the mouth-gathering suction head, and then the cleanliness of the surrounding environment is guaranteed; the vibration motor drives the gathering opening type discharging plate and the longitudinal protruding plate welded to the surface to vibrate at high frequency, and then the ash discharging speed is increased. The brush roller can repeatedly clean along the inner wall of the discharging opening of the fixed frame, normal discharging is guaranteed, blocking is prevented, fine ash finally falls into a collecting box, and then collecting is convenient.
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Description

Technical Field

[0001] The utility model belongs to the technical field related to dust discharge of dust collectors, and particularly relates to an ash discharge hopper for a bag dust collector. Background Technique

[0002] A bag dust collector is a dry dust filtering device. It is suitable for collecting fine, dry and non-fibrous dust. The filter bag is made of woven filter cloth or non-woven felt, and the dust-containing gas is filtered by the filtering action of the fiber fabric. When the dust-containing gas enters the bag dust collector, dust with large particles and high specific gravity settles down due to the action of gravity and falls into the ash hopper.

[0003] After retrieval, the publication number: CN220779483U discloses an ash discharge hopper for a bag dust collector. In the utility model, when it is necessary to clean the ash discharge hopper at the bottom of the dust collector, first, the position of the scraper is adjusted through the telescopic rod so as to clean more completely. By starting the motor, the motor drives the transmission rod to rotate, and then the transmission rod drives the telescopic rods on both sides to rotate, thereby driving the scraper to clean the ash discharge hopper at the bottom of the dust collector, avoiding excessive dust accumulation inside it and affecting the dust removal effect. Since the bag dust is relatively fine and the ash receiving surface of the traditional ash discharge hopper is a smooth flow channel, the effect of frequent cleaning is not significant, and there is a gap at the interface between the dust discharge port of the dust collector and the ash hopper, and fine dust will fill outside the ash discharge hopper under the action of inertia, thereby affecting the surrounding environment.

[0004] Therefore, an ash discharge hopper for a bag dust collector is designed to solve the above problems. Content of the Utility Model

[0005] To solve the problems raised in the above background technique. The utility model provides an ash discharge hopper for a bag dust collector. Multiple groups of converging type blanking plates are combined into a converging ash hopper-shaped structure, and the assembled converging type blanking plates are placed at the lower end of the dust discharge port of the dust collector. During ash discharge, the suction ash slides down along the slope of the converging type blanking plate. During this process, in order to avoid fine ash diffusing at the upper end of the converging type blanking plate under the action of inertia, the blower outside the connecting frame of the device can be started synchronously. Under negative pressure conditions, the fine ash is sucked into the square ash suction pipe from the inclined converging suction head. The suction nozzles of the converging suction head are distributed obliquely upward at 30° at the upper end of the converging type blanking plate, so that the converging suction head can only suck the floating ash above, thereby ensuring the cleanliness of the surrounding environment.

[0006] When sucking dust, to avoid dust retention, the vibration motor outside the threaded steel plate can be started through the control end. The vibration motor drives the conical feeding plate and the longitudinally convex plates welded on the surface to vibrate at high frequency, thereby accelerating the ash discharging rate. On the other hand, the stepping motor inside the dust-proof cover is electrically started, and its motor shaft drives the brush roller to rotate. The brush roller repeatedly sweeps along the inner wall of the feeding port of the fixed frame to ensure the normal progress of ash discharging, prevent blockage, and the fine ash finally falls into the collection box together, which is convenient for collection.

[0007] To achieve the above object, the present utility model provides the following technical solutions: An ash discharge hopper for a bag filter, including a shaking type ash discharge structure. The shaking type ash discharge structure includes support legs, a conical feeding plate, a square dust suction pipe, conical suction heads, a blower, and an ash discharge pipe. The conical feeding plate is fixedly connected to the top of the support legs. The square dust suction pipe is arranged at the upper end of the conical feeding plate. The conical suction heads are arranged at equal intervals on the top of the square dust suction pipe. The input end of the blower is fixedly connected to the bottom of the square dust suction pipe. The ash discharge pipe is clamped outside the output end of the blower.

[0008] Preferably, as an ash discharge hopper for a bag filter of the present utility model, there are several groups of conical suction heads, and several groups of conical suction heads are inclinedly distributed at an angle of ° in the vertical direction on the top of the square dust suction pipe.

[0009] Preferably, as an ash discharge hopper for a bag filter of the present utility model, there are also several groups of longitudinally convex plates inside the conical feeding plate. The protruding end surface of the longitudinally convex plates is a precision grinding structure, and several groups of longitudinally convex plates are arranged at equal intervals on the inner wall of the conical feeding plate.

[0010] Preferably, as an ash discharge hopper for a bag filter of the present utility model, there are also a threaded steel plate and a vibration motor outside the conical feeding plate. The threaded steel plate is fixedly connected to the outer wall surface of the conical feeding plate, and the vibration motor is threadedly connected to one side of the threaded steel plate.

[0011] Preferably, as an ash discharge hopper for a bag filter of the present utility model, there are also a fixed frame, a dust-proof cover, a stepping motor, and a brush roller at the bottom of the conical feeding plate. The fixed frame is fixedly connected to the bottom of the conical feeding plate. The dust-proof cover is threadedly connected to one side of the fixed frame. The motor shaft of the stepping motor is fixedly connected to one end of the brush roller through a coupling, and the brush roller is rotatably connected inside the fixed frame.

[0012] Preferably, as an ash discharge hopper for a bag filter of the present utility model, there is also a connecting frame outside the blower. One side of the connecting frame is fixedly welded to the outer surface of the support legs.

[0013] Compared with the prior art, the beneficial effects of the utility model are as follows:

[0014] 1. In the utility model, during ash discharge, the ash is sucked along the slope of the hopper-shaped feeding plate. In this process, to prevent fine ash from diffusing at the upper end of the hopper-shaped feeding plate under the action of inertia, the blower outside the connecting frame can be started synchronously. Under negative pressure conditions, the fine ash is sucked into the square ash suction pipe from the inclined hopper-shaped suction head. The suction nozzles of the hopper-shaped suction head are distributed obliquely upward at 30° at the upper end of the hopper-shaped feeding plate, so that the hopper-shaped suction head can only suck the floating ash above, thereby ensuring the cleanliness of the surrounding environment.

[0015] 2. In the utility model, the vibration motor drives the hopper-shaped feeding plate and the longitudinally convex plate welded on the surface to vibrate at high frequency, thereby accelerating the ash discharge rate. On the other hand, the stepping motor inside the dust-proof cover is electrically started, and its motor shaft drives the brush roller to rotate. The brush roller repeatedly sweeps along the inner wall of the feeding port of the fixed frame to ensure the normal progress of feeding and prevent blockage. Finally, the fine ash falls into the collection box together, which is convenient for collection. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] The drawings are used to provide a further understanding of the utility model, and constitute a part of the specification. Together with the embodiments of the utility model, they are used to explain the utility model, but do not constitute a limitation to the utility model. In the drawings:

[0017] Figure 1 is a schematic structural diagram of the utility model;

[0018] Figure 2 is a top view of the hopper-shaped feeding plate in the utility model;

[0019] Figure 3 is a distribution diagram of the hopper-shaped suction head in the utility model;

[0020] Figure 4 is a distribution diagram of the brush roller in the utility model;

[0021] In the figure:

[0022] 1. Jitter-type ash discharge structure; 11. Support legs; 12. Hopper-shaped feeding plate; 13. Square ash suction pipe; 14. Hopper-shaped suction head; 15. Blower; 16. Ash discharge pipe; 2. Longitudinally convex plate; 3. Threaded steel plate; 4. Vibration motor; 5. Fixed frame; 6. Dust-proof cover; 7. Stepping motor; 8. Brush roller; 9. Connecting frame; 10. Collection box. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0023] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0024] As Figure 1 shown:

[0025] A dust discharge hopper for a bag filter. As known from CN220779483U, by starting the motor, the motor drives the transmission rod to rotate, and then the transmission rod drives the telescopic rods on both sides to rotate, thereby driving the scraper to clean the dust discharge hopper at the bottom of the dust collector, avoiding excessive dust accumulation inside and affecting the dust removal effect. Since the dust in the bag is relatively fine and the ash receiving surface of the traditional dust discharge hopper is a smooth flow channel, the effect of frequent cleaning is not significant. Moreover, there is a gap between the dust discharge port of the dust collector and the interface of the hopper, and fine dust will fill outside the dust discharge hopper under the action of inertia, thereby affecting the surrounding environment. On this basis, a jitter-type dust discharge structure 1 is added.

[0026] As Figure 1 、 Figure 2 and Figure 3 shown:

[0027] In an alternative embodiment: The jitter-type dust discharge structure 1 includes support legs 11, a converging type blanking plate 12, a square dust suction pipe 13, converging suction heads 14, a blower 15, and a dust discharge pipe 16. The converging type blanking plate 12 is fixedly connected to the top of the support legs 11. The square dust suction pipe 13 is arranged at the upper end of the converging type blanking plate 12. The converging suction heads 14 are arranged at equal intervals on the top of the square dust suction pipe 13. The input end of the blower 15 is fixedly connected to the bottom of the square dust suction pipe 13. The dust discharge pipe 16 is clamped outside the output end of the blower 15. There are several groups of converging suction heads 14, and several groups of converging suction heads 14 are inclined at 30° in the vertical direction and distributed on the top of the square dust suction pipe 13. There are also several groups of longitudinal convex plates 2 arranged inside the converging type blanking plate 12. The protruding surface of the protruding end of the longitudinal convex plate 2 is a precision grinding structure, and several groups of longitudinal convex plates 2 are arranged at equal intervals on the inner wall of the converging type blanking plate 12.

[0028] In this embodiment: Multiple groups of funnel-shaped discharging plates 12 are combined to form a funnel-shaped ash hopper structure, and the assembled funnel-shaped discharging plates 12 are placed at the lower end of the ash discharge port of the dust collector. During ash discharge, the sucked ash slides down along the slope of the funnel-shaped discharging plate 12. During this process, to prevent fine ash from spreading at the upper end of the funnel-shaped discharging plate 12 under the action of inertia, the blower 15 outside the connecting frame 9 can be started synchronously in this device. Under negative pressure conditions, the fine ash is sucked into the square ash suction pipe 13 from the inclined funnel-shaped suction head 14. The suction nozzles of the funnel-shaped suction head 14 are distributed obliquely upward at 30° at the upper end of the funnel-shaped discharging plate 12, so that the funnel-shaped suction head 14 can only suck the floating ash above, thereby ensuring the cleanliness of the surrounding environment.

[0029] Furthermore:

[0030] As Figure 1 、 Figure 3 and Figure 4 shown:

[0031] In an alternative embodiment: A threaded steel plate 3 and a vibration motor 4 are further provided outside the funnel-shaped discharging plate 12. The threaded steel plate 3 is fixedly connected to the outer wall surface of the funnel-shaped discharging plate 12, and the vibration motor 4 is threadedly connected to one side of the threaded steel plate 3. A fixed frame 5, a dust cover 6, a stepping motor 7 and a brush roller 8 are also provided at the bottom of the funnel-shaped discharging plate 12. The fixed frame 5 is fixedly connected to the bottom of the funnel-shaped discharging plate 12, the dust cover 6 is threadedly connected to one side of the fixed frame 5, the motor shaft of the stepping motor 7 is fixedly connected to one end of the brush roller 8 through a coupling, and the brush roller 8 is rotatably connected inside the fixed frame 5. A connecting frame 9 is also provided outside the blower 15, and one side of the connecting frame 9 is welded and fixed to the outer surface of the support leg 11.

[0032] In this embodiment: During ash suction, to prevent dust from staying, the vibration motor 4 outside the threaded steel plate 3 can be started through the control end. The vibration motor 4 drives the funnel-shaped discharging plate 12 and the longitudinally convex plate 2 welded on the surface to vibrate at a high frequency, thereby accelerating the ash discharging rate; on the other hand, the stepping motor 7 inside the dust cover 6 is electrically started, and its motor shaft drives the brush roller 8 to rotate. The brush roller 8 repeatedly sweeps along the inner wall of the discharge port of the fixed frame 5 to ensure the normal progress of ash discharging, prevent blockage, and finally the fine ash falls into the collection box 10 together, which is convenient for collection.

[0033] Finally, it should be noted that: The above are only the preferred embodiments of the present invention and are not used to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, for those skilled in the art, they can still modify the technical solutions recorded in the foregoing embodiments, or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. A dust discharge hopper for a bag filter, comprising a shaking dust discharge structure (1), characterized in that: The jitter type ash discharging structure (1) includes support legs (11), a converging type blanking plate (12), a square ash suction pipe (13), converging suction heads (14), a blower (15) and an ash discharging pipe (16). The converging type blanking plate (12) is fixedly connected to the top of the support legs (11). The square ash suction pipe (13) is arranged at the upper end of the converging type blanking plate (12). The converging suction heads (14) are arranged at equal intervals on the top of the square ash suction pipe (13). The input end of the blower (15) is fixedly connected to the bottom of the square ash suction pipe (13). The ash discharging pipe (16) is clamped outside the output end of the blower (15).

2. The ash discharge hopper for a bag filter according to claim 1, wherein: A number of groups of the converging suction heads (14) are provided, and the number of groups of the converging suction heads (14) are inclined and distributed at 30° in the vertical direction on the top of the square ash suction pipe (13).

3. The ash discharge hopper for a bag filter according to claim 1, characterized in that: A number of groups of longitudinal convex plates (2) are further arranged inside the converging type blanking plate (12). The surface of the protruding end of the longitudinal convex plate (2) is a precision grinding structure, and the number of groups of the longitudinal convex plates (2) are arranged at equal intervals on the inner wall of the converging type blanking plate (12).

4. The ash discharge hopper for a bag filter according to claim 3, characterized in that: A threaded steel plate (3) and a vibration motor (4) are further arranged outside the converging type blanking plate (12). The threaded steel plate (3) is fixedly connected to the outer wall surface of the converging type blanking plate (12). The vibration motor (4) is threadedly connected to one side of the threaded steel plate (3).

5. The ash discharge hopper for a bag filter according to claim 4, characterized in that: A fixed frame (5), a dust cover (6), a stepping motor (7) and a brush roller (8) are further arranged at the bottom of the converging type blanking plate (12). The fixed frame (5) is fixedly connected to the bottom of the converging type blanking plate (12). The dust cover (6) is threadedly connected to one side of the fixed frame (5). The motor shaft of the stepping motor (7) is fixedly connected to one end of the brush roller (8) through a coupling. The brush roller (8) is rotatably connected inside the fixed frame (5).

6. The ash discharge hopper for a bag filter according to claim 1, characterized in that: A connecting frame (9) is further arranged outside the blower (15). One side of the connecting frame (9) is fixedly welded to the outer surface of the support leg (11).

Citation Information

Patent Citations

  • Ash discharge hopper for bag-type dust collector

    CN220779483U