Reaction kettle with liftable kettle cover

The motor-driven kettle cover lifting system solves the safety hazards and time-consuming problems of manually opening and closing the kettle cover of the reactor, realizes the automatic operation of the kettle cover, and improves safety and efficiency.

CN223069483UActive Publication Date: 2025-07-08ANHUI XIULANG NEW MATERIAL TECH CO LTD
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Patent Information

Application Number
CN202421681336.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-16
Publication Date
2025-07-08
Estimated Expiration
2034-07-16

AI Technical Summary

Technical Problem

The artificial opening and closing cover of existing reactors has safety hazards, especially in high temperature, high pressure or toxic substances, and frequent opening and closing covers are time-consuming and labor-intensive.

Method used

A reactor with lifting and lowering of the kettle cover is designed, and the automatic lifting and lowering of the kettle cover is achieved through the motor-driven transmission rod and screw system to avoid manual operation.

Benefits of technology

Improve operational safety and reduce labor costs, especially when operating frequently, save time and effort.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of reaction equipment, in particular to a reaction kettle with a liftable kettle cover. The lifting device comprises a base, a supporting plate, a lifting shell, an outer shell, a transmission rod, a motor, a transmission thread, a transmission gear and a screw. The number of the supporting plates is two, the two supporting plates are longitudinally arranged above the base, the number of the lifting shells is two, the two lifting shells are fixedly connected with one sides of the two supporting plates correspondingly, and the outer shells are fixedly installed at the bottoms of the lifting shells; one end of the transmission rod is located in the outer shell, one end of the transmission rod is installed at the output end of the motor, the transmission threads are arranged at the two ends of the transmission rod, the transmission gears are located in the outer shell and meshed with the transmission threads, the screw is arranged in the shell, and the transmission threads are arranged at the two ends of the transmission rod. And the bottom end of the screw rod is fixedly connected with the axle center of the wheel surface of the transmission gear.
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Description

Technical Field

[0001] The utility model relates to the technical field of reaction equipment, and particularly relates to a reaction kettle with a liftable kettle cover. Background Art

[0002] A reaction kettle is a device used for carrying out chemical reactions, and is widely used in industries such as chemical engineering, pharmaceuticals, and food. It usually consists of a sealed container, a stirring device, a heating or cooling device, and connecting pipes, etc. The reaction kettle can carry out various chemical reactions under a controlled environment, such as synthesis, decomposition, acid-base neutralization, etc. A stirring device is usually equipped inside the reaction kettle to mix the reactants and promote the progress of the reaction. The reaction kettle is usually equipped with a heating or cooling device to control the reaction temperature and ensure the stability of the reaction conditions. After the reaction is completed, the product can be separated from the reaction kettle through the connected pipes for subsequent extraction or purification processes. The reaction kettle has good sealing performance, which can prevent the leakage of harmful substances during the reaction process and protect the safety of operators.

[0003] However, the existing reaction kettles often encounter the following problems during use:

[0004] (1) The kettle covers of the existing reaction kettles are all opened and closed manually. Manually opening and closing the kettle cover has potential safety hazards. Especially in the case of high temperature, high pressure or toxic substances, operators may face risks such as scalding and explosion.

[0005] (2) Since the reaction kettle needs to ensure a sealed environment, the kettle cover is generally heavy. In some cases where it is necessary to frequently open and close the kettle cover to observe the internal chemical reaction, it is extremely inconvenient and time-consuming to open and close the kettle cover frequently. Summary of the Utility Model

[0006] The main purpose of the utility model is to provide a reaction kettle with a liftable kettle cover to effectively solve the problem of potential safety hazards in manually opening and closing the kettle cover mentioned in the background art.

[0007] To achieve the above purpose, the technical solution adopted by the utility model is as follows:

[0008] A reaction kettle with a liftable kettle cover, comprising:

[0009] A base;

[0010] Support plates, there are two support plates, and the two support plates are longitudinally arranged above the base;

[0011] Lifting shells, there are two lifting shells, and the two lifting shells are respectively fixedly connected to one side of the two support plates;

[0012] An outer shell, the outer shell is fixedly installed at the bottom of the lifting shell;

[0013] A transmission rod, one end of the transmission rod is located inside the outer housing, and one end of the transmission rod horizontally penetrates through the two support plates;

[0014] A motor, one end of the transmission rod is installed at the output end of the motor;

[0015] Transmission threads are provided at both ends of the transmission rod;

[0016] A transmission gear, the transmission gear is located inside the outer housing, and the transmission gear meshes with the transmission thread;

[0017] A screw rod is arranged inside the housing, and the bottom end of the screw rod is fixedly connected to the center of the wheel surface of the transmission gear;

[0018] A sliding member is sleeved on the rod body of the screw rod.

[0019] It further includes:

[0020] A slideway is opened on one side of the lifting housing;

[0021] A connecting member, one end of the connecting member is fixedly connected to the sliding member, and the other end of the connecting member passes through the slideway and is fixedly connected to the edge of the kettle cover;

[0022] The kettle cover is located between the two lifting housings;

[0023] A kettle body is located below the kettle cover;

[0024] A fixing ring is sleeved on the bottom of the kettle body, and the ring body of the fixing ring is fixedly connected to the lifting housing;

[0025] A limiting ring is sleeved on the kettle body, and the ring body of the limiting ring is fixedly connected to the lifting housing.

[0026] The threads at both ends of the transmission rod have the same helix direction.

[0027] Internal threads meshing with the screw rod are provided on the inner diameter of the sliding member.

[0028] The limiting ring is located above the fixing ring.

[0029] One side of the outer housing is fixedly connected to the support plate.

[0030] Compared with the prior art, the beneficial effects of the present utility model are:

[0031] (1) The kettle cover designed by the present utility model is connected to the lifting device and can be automatically lifted and lowered. Without manual opening and closing, it can avoid potential safety hazards that may exist when manually opening and closing the kettle cover, such as the risks of accidental falls or burns, etc., and improve the operation safety.

[0032] (2) The automatically lifting kettle cover device can reduce the need for manual operation, save labor costs, and is especially time-saving and labor-saving in the case of frequent operation of the kettle cover. BRIEF DESCRIPTION OF THE DRAWINGS

[0033] The accompanying drawings are used to provide a further understanding of the present utility model and constitute a part of the specification. Together with the specific embodiments of the present utility model, they are used to explain the present utility model and do not constitute a limitation to the present utility model.

[0034] Figure 1 It is a schematic diagram of the overall external shape of the present utility model.

[0035] Figure 2 It is a schematic cross-sectional view of the local structure of the present utility model.

[0036] Figure 3 It is Figure 2 an enlarged view of A in

[0037] Figure 4 It is Figure 2 an enlarged view of B in

[0038] Reference numerals in the drawings: 1, base; 2, support plate; 3, lifting housing; 4, outer housing; 5, transmission rod; 6, motor; 7, transmission thread; 8, transmission gear; 9, screw; 10, sliding member; 11, slideway; 12, connecting member; 13, kettle cover; 14, kettle body; 15, fixing ring; 16, limiting ring. SPECIFIC EMBODIMENTS

[0039] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all of the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the protection scope of the present utility model.

[0040] In the description of the present utility model, it should also be noted that, unless otherwise clearly specified and defined, the terms "arranged", "set", "connected", and "coupled" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the communication inside two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.

[0041] As Figures 1-4 shown, a reactor with a liftable kettle lid includes: a base 1, a support plate 2, a lifting housing 3, an outer housing 4, a transmission rod 5, a motor 6, a transmission thread 7, a transmission gear 8, a screw rod 9, and a sliding member 10. There are two support plates 2, and the two support plates 2 are longitudinally arranged above the base 1. There are two lifting housings 3, and the two lifting housings 3 are respectively located on one side of the two support plates 2. The outer housing 4 is fixedly installed at the bottom of the lifting housing 3. The two lifting housings 3 are respectively fixedly connected to one side of the two support plates 2. One side of the outer housing 4 is fixedly connected to the support plate 2. The arrangement of the outer housing 4 and the support member provides support for the lifting housing 3. One end of the transmission rod 5 is located inside the outer housing 4, and one end of the transmission rod 5 horizontally penetrates through the two support plates 2. One end of the transmission rod 5 is installed at the output end of the motor 6. The transmission threads 7 are arranged at both ends of the transmission rod 5. The transmission gear 8 is located inside the outer housing 4, and the transmission gear 8 meshes with the transmission thread 7. Once the screw rod 9 rotates, it will drive the transmission gear 8 to rotate. Also, because the screw rod 9 is arranged inside the housing, the bottom end of the screw rod 9 is fixedly connected to the center of the tooth surface of the transmission gear 8. The sliding member 10 is sleeved on the rod body of the screw rod 9. Then, when the transmission gear 8 rotates and the screw rod 9 rotates, the sliding member 10 on the rod body of the screw rod 9 will move up and down.

[0042] In this embodiment, as Figures 2-3 shown, a slideway 11 is opened on one side of the lifting housing 3. One end of a connecting member 12 is fixedly connected to the sliding member 10, and the other end of the connecting member 12 passes through the slideway 11 and is fixedly connected to the edge of the kettle lid 13. The kettle lid 13 is located between the two lifting housings 3. When the sliding member 10 moves up and down, the sliding member 10 will drive the kettle lid 13 to move up and down through the connecting rod. The kettle body 14 is located below the kettle lid 13. A fixing ring 15 is sleeved on the bottom of the kettle body 14, and the ring body of the fixing ring 15 is fixedly connected to the lifting housing 3. Since the bottom of the reactor is a circular arc with a gradually shrinking outer diameter, the outer shape of the fixing ring 15 is set as an inclined ring with a gradually shrinking diameter. Such corresponding setting can prevent the kettle body 14 from falling. A limiting ring 16 is sleeved on the kettle body 14, and the ring body of the limiting ring 16 is fixedly connected to the lifting housing 3. The arrangement of the limiting ring 16 can effectively prevent the kettle body 14 from shaking and ensure the stability of the overall facility.

[0043] In the above embodiments, the numbers of the outer housing 4 and the screw 9 are both corresponding to the lifting housing 3. In this way, two sliding members 10 are connected to the kettle cover 13 through the connecting member 12. The two sets of lifting mechanisms can provide stability and support effects for the settings of the kettle cover 13 and the kettle body 14. The threads on the transmission rod 5 have the same helix direction. The same helix direction can ensure that the two screws 9 after power transmission rotate in the same direction, avoiding the opposite movement directions of the two sliding members 10 sleeved thereon caused by the opposite helix directions of the screws 9, so that the device cannot be used normally.

[0044] It should be noted that for a reactor with a liftable kettle cover designed by the present invention, during use, the motor 6 is started. The rotation of the motor 6 drives the transmission rod 5 at the output end. The rotation of the transmission rod 5 drives the transmission threads 7 at both ends to rotate. The rotation of the transmission threads 7 drives the transmission gear 8. The rotation of the transmission gear 8 drives the screw 9 on its tooth surface. The rotation of the screw 9 drives the sliding member 10 to move axially along the screw 9. The axial movement of the sliding member 10 drives the connecting member 12 to move. The movement of the connecting member 12 drives the kettle cover 13 to rise or fall. Thus, the usage process ends.

[0045] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it is understood that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principles and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A reactor with a liftable kettle lid, characterized in that, Including: Base (1); Support plates (2), there are two support plates (2), and the two support plates (2) are longitudinally arranged above the base (1); Lifting shells (3), there are two lifting shells (3), and the two lifting shells (3) are respectively fixedly connected to one side of the two support plates (2); Outer shell (4), the outer shell (4) is fixedly installed at the bottom of the lifting shell (3); Drive rod (5), one end of the drive rod (5) is located inside the outer shell (4), and one end of the drive rod (5) horizontally penetrates through the two support plates (2); Motor (6), one end of the drive rod (5) is installed at the output end of the motor (6); Drive threads (7), the drive threads (7) are arranged at both ends of the drive rod (5); Drive gears (8), the drive gears (8) are located inside the outer shell (4), and the drive gears (8) are meshed with the drive threads (7); Screw rod (9), the screw rod (9) is arranged inside the shell, and the bottom end of the screw rod (9) is fixedly connected to the center of the wheel surface of the drive gear (8); Slider (10), the slider (10) is sleeved on the rod body of the screw rod (9).

2. The reactor with a liftable kettle lid according to claim 1, characterized in that, Also including: Slideway (11), the slideway (11) is opened on one side of the lifting shell (3); Connector (12), one end of the connector (12) is fixedly connected to the slider (10), and the other end of the connector (12) passes through the slideway (11) and is fixedly connected to the edge of the kettle lid (13); The kettle lid (13) is located between the two lifting shells (3); Kettle body (14), the kettle body (14) is located below the kettle lid (13); Fixed ring (15), the fixed ring (15) is sleeved on the bottom of the kettle body (14), and the ring body of the fixed ring (15) is fixedly connected to the lifting shell (3); Limit ring (16), the limit ring (16) is sleeved on the kettle body (14), and the ring body of the limit ring (16) is fixedly connected to the lifting shell (3).

3. The reactor with a liftable kettle lid according to claim 2, characterized in that, The threads at both ends of the drive rod (5) have the same helix direction.

4. The autoclave with a liftable kettle lid according to claim 2, characterized in that, The inner diameter of the slider (10) is provided with threads meshed with the screw rod (9).

5. A reactor with a liftable kettle lid according to claim 2, characterized in that, The limit ring (16) is located above the fixed ring (15).

6. The autoclave with a liftable kettle lid according to claim 1, characterized in that, One side of the outer shell (4) is fixedly connected to the support plate (2).