Color master batch processing and slitting device

By introducing vacuum cleaner components and automatic sheet cleaning mechanism into the masterbatch processing and slitting device, the problem of dust and scrap is solved, automatic cleaning is realized, production efficiency and environmental safety are improved, and production costs are reduced.

CN223070068UActive Publication Date: 2025-07-08GUANGDONG FULICAI TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202421721086.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-19
Publication Date
2025-07-08
Estimated Expiration
2034-07-19

AI Technical Summary

Technical Problem

During the use of the existing masterbatch processing and slitting device, due to dust and scraps blocking the internal mechanical parts of the equipment, it requires frequent shutdown for manual cleaning, which increases production time and cost.

Method used

A slitting device with a vacuum cleaner assembly and an automatic sheet cleaning mechanism is designed. The vacuum cleaner assembly automatically cleanses dust and scraps through a vacuum cleaner cover, a vacuum cleaner pipe, an air pump and a collection box. The automatic sheet cleaning mechanism drives the wiper plate to clean the surface of the cutting knife through a motor-driven threaded rod, and combines the transmission assembly and control panel to achieve automatic cleaning.

Benefits of technology

It effectively avoids the blockage of equipment by dust and scraps, reduces downtime, improves production efficiency and environmental cleanliness, and reduces the frequency and cost of manual cleaning.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a color master batch processing and slitting device, which comprises a machine body, a foot stool, a discharge port and a guide chute, the guide chute is fixedly connected to the bottom of the front side of the discharge port, the rear side of the top of the guide chute is fixedly connected with a placement table, the top of the inner side of the discharge port is fixedly connected with a cutter, and the inner side of the discharge port is fixedly connected with the placement table. And a cleaning groove is formed in the top of the containing table, a dust suction assembly is arranged in the cleaning groove, a transverse rod is fixedly connected to the top of the inner side of the discharging port, and automatic wiping piece mechanisms are arranged at the bottom and the front side of the transverse rod correspondingly. The utility model solves the problems that the production time and cost are increased due to frequent shutdown for manual cleaning because dust and crushed aggregates are generated in the processing process of the color master batch and the equipment is provided with a cleaning structure and the residues block mechanical parts in the equipment, such as a blade and a compression roller, and has the advantage of auxiliary cleaning.
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Description

Technical Field

[0001] The utility model relates to the technical field of masterbatch production, in particular to a masterbatch processing and slitting device. Background Art

[0002] Masterbatch is an industrial product. Its main function is to be a mixture of resin and pigment, used for coloring plastic products. The core value of masterbatch lies in providing a convenient, economical and environmentally friendly way to achieve precise coloring of plastic products. The processing and slitting equipment is an important industrial machine for processing (including cutting) masterbatch. This kind of equipment is usually located at the end of the whole production process, responsible for cutting the continuous masterbatch strip into particles or small rolls of uniform size or specific dimensions.

[0003] For example, the utility model with the application number CN202020677691.X discloses a masterbatch processing and slitting device, including a machine body and two grounding seats arranged below the machine body. The two grounding seats are fixedly connected with the machine body through four support columns. One side of the machine body is provided with a discharge port communicated with the inside of the machine body. Two mounting blocks are symmetrically and fixedly installed on one side of the machine body close to the discharge port. A guide plate is hinged between the two mounting blocks. The top of the guide plate is recessed with a guide groove. One end of one side of the guide plate abuts against the machine body. Two adjusting ports are symmetrically penetrated through the end of the guide plate far from the machine body. A support screw is penetrated and inserted in each adjusting port. The bottom end of the support screw is rotatably connected with a grounding plate. The utility model relates to the technical field of masterbatch production, and solves the problem that the height of the aggregate box for collecting the slit masterbatch from the guide structure in the existing masterbatch processing and slitting device is limited.

[0004] Based on the retrieval of the above patent and the combination with the equipment in the prior art, it is found that although the above equipment can solve the problems that most of the existing guide structures are fixed on the slitting device and cannot be adjusted as needed, and the height of the end of the guide structure from the ground is certain, so it is difficult to realize the automatic material collection of the slitting device when the height of the aggregate box is high, and the disassembly and assembly of the guide structure are also relatively difficult and inconvenient to use during the application process, but during the use process, since dust and scraps will be generated during the processing of masterbatch, and the equipment is not provided with a cleaning structure, resulting in these residues blocking the internal mechanical components of the equipment, such as blades, pressure rollers, etc., thus requiring frequent shutdowns for manual cleaning, increasing the production time and cost. Content of the Utility Model

[0005] To solve the problems raised in the above-mentioned background art, the purpose of the present utility model is to provide a color masterbatch processing and cutting device, which has the advantage of auxiliary cleaning, and solves the problems that dust and scraps are generated during the processing of color masterbatch, and the device is not provided with a cleaning structure, resulting in these residues clogging the internal mechanical components of the device, such as blades, pressure rollers, etc., thus requiring frequent shutdowns for manual cleaning, increasing production time and costs.

[0006] To achieve the above purpose, the present utility model provides the following technical solutions: A color masterbatch processing and cutting device includes a machine body, a footrest, a discharge port, and a guide groove. The footrest is fixedly connected to both sides of the bottom of the machine body. The discharge port is opened at the bottom of the front side of the machine body. The guide groove is fixedly connected to the bottom of the front side of the discharge port. A placement table is fixedly connected to the rear side of the top of the guide groove. A cutting knife is fixedly connected to the top of the inner side of the discharge port. A cleaning groove is opened at the top of the placement table. A dust suction component is arranged inside the cleaning groove. A cross bar is fixedly connected to the top of the inner side of the discharge port. An automatic blade wiping mechanism is arranged at the bottom and the front side of the cross bar.

[0007] Preferably, the dust suction component includes a dust suction hood, a dust suction pipe, an air pump, a collection box, and an air outlet. The dust suction hood is fixedly connected to the bottom of the cleaning groove. The dust suction pipe is fixedly communicated with the left side of the bottom of the dust suction hood. The air pump is fixedly communicated with the left end of the dust suction pipe. The air outlet is opened on the left side of the collection box. The collection box is fixedly communicated with the output end of the air pump.

[0008] Preferably, the automatic blade wiping mechanism includes a motor, a threaded rod, a screw sleeve, and a wiping plate. The motor is fixedly connected to the right side of the bottom of the cross bar. The threaded rod is fixedly connected to the output end of the motor. The screw sleeve is threadedly connected to the surface of the threaded rod. The wiping plate is fixedly connected to the front side of the threaded rod. A transmission component is arranged at the rear side of the bottom of the cross bar.

[0009] Preferably, the transmission component includes a cylinder, a first toothed plate, a gear, and a second toothed plate. The cylinder is fixedly connected to the rear side of the bottom of the cross bar. The first toothed plate is fixedly connected to the output end of the cylinder. The top of the first toothed plate is fixedly connected to the bottom of the motor. The gear is meshed with the bottom of the first toothed plate. The second toothed plate is meshed with the bottom of the gear.

[0010] Preferably, an opening is opened at the rear side of the collection box. A cabinet door is movably connected to the rear side of the cleaning groove through a pin.

[0011] Preferably, a first filter screen is fixedly connected to the inner side of the dust suction hood. A second filter screen is fixedly connected to the inner side of the air outlet.

[0012] Preferably, a control panel is fixedly connected to the left side of the body, and the air pump, the motor, and the cylinder are all electrically connected to the control panel through wires.

[0013] Compared with the prior art, the beneficial effects of the present utility model are as follows:

[0014] 1. By providing a dust collection component, the dust collection component can clean the dust and impurities generated by the equipment, solving the problem that since dust and scraps are generated during the processing of masterbatch and the equipment is not provided with a cleaning structure, these residues block the internal mechanical components of the equipment, such as blades, pressure rollers, etc., resulting in the need for frequent shutdowns for manual cleaning, increasing production time and costs. It has the advantage of auxiliary cleaning.

[0015] 2. By providing a dust collection component, the dust collection hood can collect the dropped impurities. Then, after the air pump is started to generate suction, the impurities collected by the dust collection hood are sucked in through the dust collection pipe and transported to the collection box, and the air is discharged from the air outlet, thus protecting the cleanliness and safety of the production environment. By further providing an automatic blade wiping mechanism, when the motor is started, it drives the threaded rod to rotate, the threaded rod drives the nut sleeve to move, and thus the nut sleeve drives the wiping plate to move to wipe the surface of the cutting knife, thereby avoiding the influence of the dust remaining on the surface of the cutting knife on the operating environment and the equipment.

[0016] 3. By providing a transmission component, when the cylinder is started, it drives the first toothed plate to move forward, the first toothed plate drives the gear to rotate, and after the gear rotates, it drives the second toothed plate to move backward, thereby driving the motor to move back and forth and automatically separating when not in need of cleaning, improving the efficiency of equipment use. By further providing an opening and a cabinet door, the opening can discharge the impurities through the cabinet door, thus facilitating the operator to clean the inhaled dust and waste materials. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 is a three-dimensional structural diagram of the present utility model;

[0018] Figure 2 is a three-dimensional exploded structural diagram of the automatic blade wiping mechanism of the present utility model;

[0019] Figure 3 is a three-dimensional exploded structural diagram of the dust collection component of the present utility model.

[0020] In the figure: 1, the body; 2, the tripod; 3, the discharge port; 4, the guide chute; 5, the placement table; 6, the cutting knife; 7, the cleaning groove; 8, the dust suction assembly; 81, the dust suction hood; 82, the dust suction pipe; 83, the air pump; 84, the collection box; 85, the air outlet; 9, the cross bar; 10, the automatic wiping mechanism; 101, the motor; 102, the threaded rod; 103, the screw sleeve; 104, the wiping board; 11, the transmission assembly; 111, the cylinder; 112, the first toothed plate; 113, the gear; 114, the second toothed plate; 12, the opening; 13, the cabinet door; 14, the first filter screen; 15, the second filter screen; 16, the control panel. Detailed implementation mode

[0021] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative work shall fall within the protection scope of the present invention.

[0022] As Figures 1 to 3 shown, a color masterbatch processing and cutting device provided by the present invention includes a body 1, a tripod 2, a discharge port 3 and a guide chute 4. The tripod 2 is fixedly connected to both sides of the bottom of the body 1. The discharge port 3 is opened at the bottom of the front side of the body 1. The guide chute 4 is fixedly connected to the bottom of the front side of the discharge port 3. A placement table 5 is fixedly connected to the rear side of the top of the guide chute 4. A cutting knife 6 is fixedly connected to the top of the inner side of the discharge port 3. A cleaning groove 7 is opened at the top of the placement table 5. A dust suction assembly 8 is arranged inside the cleaning groove 7. A cross bar 9 is fixedly connected to the top of the inner side of the discharge port 3. An automatic wiping mechanism 10 is arranged at the bottom and the front side of the cross bar 9.

[0023] Referring to Figure 3 , the dust suction assembly 8 includes a dust suction hood 81, a dust suction pipe 82, an air pump 83, a collection box 84 and an air outlet 85. The dust suction hood 81 is fixedly connected to the bottom of the cleaning groove 7. The dust suction pipe 82 is fixedly communicated with the left side of the bottom of the dust suction hood 81. The air pump 83 is fixedly communicated with the left end of the dust suction pipe 82. The air outlet 85 is opened on the left side of the collection box 84. The collection box 84 is fixedly communicated with the output end of the air pump 83.

[0024] As a technical optimization solution of the present invention, by setting the dust suction assembly 8, the dust suction hood 81 can collect the dropped impurities. Then, after the air pump 83 is started to generate suction, the impurities collected by the dust suction hood 81 are sucked through the dust suction pipe 82 and transported to the collection box 84, and the air is discharged from the air outlet 85, thereby protecting the cleanliness and safety of the production environment.

[0025] Referring to Figure 2, the automatic blade wiping mechanism 10 includes a motor 101, a threaded rod 102, a nut sleeve 103, and a wiping plate 104. The motor 101 is fixedly connected to the right side of the bottom of the cross bar 9. The threaded rod 102 is fixedly connected to the output end of the motor 101. The nut sleeve 103 is threadedly connected to the surface of the threaded rod 102. The wiping plate 104 is fixedly connected to the front side of the threaded rod 102. A transmission component 11 is arranged at the rear side of the bottom of the cross bar 9.

[0026] As a technical optimization scheme of the present utility model, by setting the automatic blade wiping mechanism 10, after the motor 101 is started, it drives the threaded rod 102 to rotate, the threaded rod 102 drives the nut sleeve 103 to move, so that the nut sleeve 103 drives the wiping plate 104 to move, and wipes the surface of the cutting knife 6, thereby avoiding the influence of the dust remaining on the surface of the cutting knife 6 on the operating environment and equipment.

[0027] Reference Figure 2 , the transmission component 11 includes a cylinder 111, a first toothed plate 112, a gear 113, and a second toothed plate 114. The cylinder 111 is fixedly connected to the rear side of the bottom of the cross bar 9. The first toothed plate 112 is fixedly connected to the output end of the cylinder 111. The top of the first toothed plate 112 is fixedly connected to the bottom of the motor 101. The gear 113 is meshed and connected to the bottom of the first toothed plate 112. The second toothed plate 114 is meshed and connected to the bottom of the gear 113.

[0028] As a technical optimization scheme of the present utility model, by setting the transmission component 11, after the cylinder 111 is started, it drives the first toothed plate 112 to move forward, the first toothed plate 112 drives the gear 113 to rotate, after the gear 113 rotates, it drives the second toothed plate 114 to move backward, thereby driving the motor 101 to move back and forth, and automatically separating when cleaning is not required, improving the efficiency of equipment use.

[0029] Reference Figure 3 , an opening 12 is formed at the rear side of the collection box 84. A cabinet door 13 is movably connected to the rear side of the cleaning groove 7 through a pin.

[0030] As a technical optimization scheme of the present utility model, by setting the opening 12 and the cabinet door 13, the opening 12 can discharge impurities through the cabinet door 13, thereby facilitating the operator to clean the inhaled dust and waste materials.

[0031] Reference Figure 3 , a first filter screen 14 is fixedly connected to the inner side of the dust suction hood 81. A second filter screen 15 is fixedly connected to the inner side of the air outlet 85.

[0032] As a technical optimization scheme of the present utility model, by setting the first filter screen 14 and the second filter screen 15, the first filter screen 14 prevents the masterbatch from being inhaled, and the second filter screen 15 can filter the discharged air to prevent dust and impurities from being discharged into the air.

[0033] Reference Figure 1 On the left side of the machine body 1, a control panel 16 is fixedly connected. The air pump 83, the motor 101, and the cylinder 111 are all electrically connected to the control panel 16 through wires.

[0034] As a technical optimization scheme of the present utility model, by setting the control panel 16, the control panel 16 can facilitate the operator to quickly adjust the production parameters to adapt to different production requirements, thereby improving the working efficiency of the equipment.

[0035] The working principle and usage process of the present utility model: When in use, first start the air pump 83 through the control panel 16, so that the suction force generated by the air pump 83 collects the impurities generated during the production process through the dust suction hood 81 and the dust suction pipe 82 into the collection box 84 and discharges them from the air outlet 85. Then start the motor 101 through the control panel 16. After the motor 101 is started, it drives the threaded rod 102, and the threaded rod 102 drives the nut sleeve 103 to move, so that the nut sleeve 103 drives the wiping plate 104 to wipe the surface of the cutting knife 6. At the same time, start the cylinder 111 through the control panel 16, and use the power of the cylinder 111 to drive the first toothed plate 112 to move forward, drive the gear 113 and the second gear 114 to cooperate, and realize the forward and backward movement of the motor 101, so as to automatically separate in the non-cleaning state, improve the use efficiency of the equipment, and achieve the effect of auxiliary cleaning.

[0036] For this color masterbatch processing and slitting device, by setting the dust suction component 8, the dust suction component 8 can clean the dust and impurities generated by the equipment, solving the problem that since the color masterbatch will generate dust and scraps during the processing process, and the equipment is not provided with a cleaning structure, resulting in these residues clogging the internal mechanical components of the equipment, such as blades, pressure rollers, etc., thus requiring frequent shutdowns for manual cleaning, increasing the production time and cost.

[0037] In summary:

[0038] It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the term "comprising", "including" or any other variant thereof is intended to cover non-exclusive inclusion, so that a process, method, article or device comprising a series of elements not only includes those elements, but also includes other elements not expressly listed, or also includes elements inherent to such process, method, article or device.

[0039] Although embodiments of the present utility model have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principle and spirit of the present utility model. The scope of the present utility model is defined by the appended claims and their equivalents.

Claims

1. A color masterbatch processing and slitting device, comprising a machine body (1), a footrest (2), a discharge port (3) and a material guide groove (4), characterized in that: The tripod (2) is fixedly connected to both sides of the bottom of the machine body (1). The discharge port (3) is opened at the bottom of the front side of the machine body (1). The material guide groove (4) is fixedly connected to the bottom of the front side of the discharge port (3). A placement table (5) is fixedly connected to the rear side of the top of the material guide groove (4). A cutting knife (6) is fixedly connected to the top inside the discharge port (3). A cleaning groove (7) is opened at the top of the placement table (5). A dust suction assembly (8) is arranged inside the cleaning groove (7). A cross bar (9) is fixedly connected to the top inside the discharge port (3). An automatic wiping mechanism (10) is arranged at both the bottom and the front side of the cross bar (9).

2. The color masterbatch processing and slitting device according to claim 1, wherein: The dust suction assembly (8) includes a dust suction hood (81), a dust suction pipe (82), an air pump (83), a collection box (84) and an air outlet (85). The dust suction hood (81) is fixedly connected to the bottom of the cleaning groove (7). The dust suction pipe (82) is fixedly communicated with the left side of the bottom of the dust suction hood (81). The air pump (83) is fixedly communicated with the left end of the dust suction pipe (82). The air outlet (85) is opened at the left side of the collection box (84). The collection box (84) is fixedly communicated with the output end of the air pump (83).

3. The color masterbatch processing and slitting device according to claim 2, wherein: The automatic wiping mechanism (10) includes a motor (101), a threaded rod (102), a screw sleeve (103) and a wiping plate (104). The motor (101) is fixedly connected to the right side of the bottom of the cross bar (9). The threaded rod (102) is fixedly connected to the output end of the motor (101). The screw sleeve (103) is threadedly connected to the surface of the threaded rod (102). The wiping plate (104) is fixedly connected to the front side of the threaded rod (102). A transmission assembly (11) is arranged at the rear side of the bottom of the cross bar (9).

4. The color masterbatch processing and slitting device according to claim 3, wherein: The transmission assembly (11) includes a cylinder (111), a first toothed plate (112), a gear (113) and a second toothed plate (114). The cylinder (111) is fixedly connected to the rear side of the bottom of the cross bar (9). The first toothed plate (112) is fixedly connected to the output end of the cylinder (111). The top of the first toothed plate (112) is fixedly connected to the bottom of the motor (101). The gear (113) is meshed with the bottom of the first toothed plate (112). The second toothed plate (114) is meshed with the bottom of the gear (113).

5. A masterbatch processing and slitting device according to claim 2, characterized in that: An opening (12) is opened at the rear side of the collection box (84). The rear side of the cleaning groove (7) is movably connected with a cabinet door (13) through a pin.

6. The color masterbatch processing and slitting device according to claim 2, wherein: A first filter screen (14) is fixedly connected to the inside of the dust suction hood (81). A second filter screen (15) is fixedly connected to the inside of the air outlet (85).

7. A masterbatch processing and slitting device according to claim 3, characterized in that: A control panel (16) is fixedly connected to the left side of the machine body (1). The air pump (83), the motor (101) and the cylinder (111) are all electrically connected to the control panel (16) through wires.

Citation Information

Patent Citations

  • Color master batch processing and slitting device

    CN212948156U