Scrap removing device for punching machine
By designing a chip removal device for the collection cover and rotary shaft on the stamper, combined with brush cleaning and suction pump, the problem of low waste collection efficiency of the stamper is solved, and efficient collection and comprehensive cleaning of waste is achieved.
Patent Information
- Application Number
- CN202421715634.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-19
- Publication Date
- 2025-07-08
- Estimated Expiration
- 2034-07-19
AI Technical Summary
In the prior art, the scrap collection efficiency of stamping presses is not high, and the use of a single collection port leads to the problem of low collection efficiency.
A chip removal device including a collection cover, a rotating shaft and a brush is designed. By adjusting the size of the collection cover opening and brush cleaning through the rotating shaft, it combines with a suction pump to achieve efficient collection of waste chips.
It realizes efficient collection of waste chips, can adaptively adjust the collection range and depth under different working conditions, and improves the efficiency and comprehensiveness of waste chip collection.
Smart Images

Figure CN223070317U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of punching machines, in particular to a chip removal device for punching machines. Background Technique
[0002] A punching press is a stamping press. In national production, the stamping process has the advantages of saving materials and energy, high efficiency, low technical requirements for operators, and being able to produce products that cannot be achieved by traditional machining through the application of various molds. Therefore, its uses are becoming more and more extensive. Stamping production is mainly for sheet metal. Through molds, blanking, punching, forming, drawing, trimming, fine blanking, shaping, riveting, and extrusion parts can be made, etc. During the use of the punching press, waste chips will be generated, and a collection device will be used for collecting the waste chips.
[0003] In the prior art: there is a Chinese patent document with the publication number: CN215997856U and the publication date of March 11, 2022. The technical solution disclosed in the patent document is as follows: it includes a processing table, a suction pump and a blowing pump located on both sides of the processing table. A square slot is opened on the surface of the processing table, a punching table is installed inside the square slot, a first installation slot is opened on the surface of one inner wall of the square slot, and a number of second installation slots are opened on the surface of the other inner wall of the square slot; a suction head is installed inside the first installation slot, and the outlet end of the suction head is connected to the inlet end of the suction pump through a pipeline. The utility model has the following advantages: by opening a first installation slot on one side of the square slot on the processing table, installing a suction head inside the first installation slot, opening a second installation slot on the other side of the square slot, and installing a blowing head inside the second installation slot, blowing is carried out through the blowing pump and the blowing head, and suction is carried out through the suction pump and the suction head, so that the waste chips inside the square slot on the processing table can be removed and collected into the waste chip collection box.
[0004] In the above technology, after stamping, the waste chips on the punching table are scraped into the square slot by a scraper, then the waste chips in the square slot are blown by the blowing pump through the blowing head, and then the waste chips are collected into the waste chip collection box by the suction pump through the suction head. In the above operations, it is necessary to use the suction pump and the blowing pump simultaneously for chip removal, and the same mode of collection is adopted regardless of the amount of waste chips generated, and the efficiency has not reached the maximum. Therefore, a chip removal device for punching machines is proposed. Content of the Utility Model
[0005] The purpose of the utility model is to provide a chip removal device for punching machines to solve the problem of low collection efficiency caused by using a single collection port for collecting waste chips during the waste chip collection process of punching machines in the prior art.
[0006] To achieve the above object, the present utility model provides the following technical solutions: It includes a stamping table, and a collection hood is fixedly connected to the top of the stamping table. The number of the collection hoods is two, and the two collection hoods are symmetrically arranged on both sides of the top of the stamping table. A baffle is fixedly connected to the top of the stamping table, and a partition component is arranged on the side of the baffle. The partition component includes a partition plate. One side of the partition plate is fixedly connected with a rotating shaft, and the partition plate makes a circular motion around the rotating shaft.
[0007] Preferably, a cleaning component is arranged on the top of the stamping table. The cleaning component includes a driving box. A lead screw is arranged inside the driving box. Both ends of the lead screw are rotatably connected to the inner wall of the driving box. One end of the lead screw is fixedly connected with a second driving motor. A fixing block is rotatably connected to the surface of the lead screw. One side of the fixing block is fixedly connected with a fixing shaft. A brush is fixedly connected to the surface of the fixing shaft. One side of the fixing shaft away from the fixing block is fixedly connected with a slider. A sliding groove is opened on the side of the baffle, and the slider is slidably connected inside the sliding groove.
[0008] Preferably, the brushes are densely and evenly arranged at the bottom end of the fixing shaft, and the end of the brush away from the fixing shaft contacts the top of the stamping table.
[0009] Preferably, both ends of the rotating shaft are respectively rotatably connected to the side of the baffle and the side of the driving box. A first driving motor is fixedly connected to the side of the baffle. The output end of the first driving motor is fixedly connected with a driving gear. A driven gear is fixedly connected to the surface of the rotating shaft. The teeth on the surface of the driving gear and the teeth on the surface of the driven gear are meshed with each other.
[0010] Preferably, the height of the rotating shaft is the same as that of the top of the collection hood, and the rotating shaft is close to the opening of the collection hood.
[0011] Preferably, a collection pipe is fixedly connected to the bottom of the collection hood. One end of the collection pipe away from the collection hood is fixedly connected with an air suction pump. The air suction pump is fixedly connected to the bottom of the stamping table, and a collection box is fixedly connected to the side of the air suction pump.
[0012] Compared with the prior art, the beneficial effects of the present utility model are:
[0013] By turning on the air suction pump, the waste chips on the surface of the stamping table are collected through the collection pipe and the collection hood, and the waste chips are collected into the collection box. When the stamping table is not in use, the partition plate is rotated downward to make the opening of the collection hood smaller, increasing the suction force to collect the waste chips. When the stamping table is in use, the waste chips may float in the air. The partition plate is rotated upward to expand the air suction range, and the waste chips floating in the air can also be collected as much as possible;
[0014] The utility model also drives a fixed shaft to move left and right on the surface of the stamping table through a lead screw, sweeps up the residual waste chips on the surface of the stamping table by using the brush on the surface of the fixed shaft, and then collects the waste chips by using an air suction pump. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 is a schematic diagram of the overall structure of the chip removing device for a stamping machine of the utility model Figure 1 ;
[0016] Figure 2 is a schematic diagram of the overall structure of the chip removing device for a stamping machine of the utility model Figure 2 ;
[0017] Figure 3 is a schematic diagram of the partial structure of the chip removing device for a stamping machine of the utility model;
[0018] Figure 4 is a sectional view of the partition component structure of the chip removing device for a stamping machine of the utility model;
[0019] Figure 5 is a schematic diagram of the cleaning component structure of the chip removing device for a stamping machine of the utility model;
[0020] Figure 6 is a sectional view of the cleaning component structure of the chip removing device for a stamping machine of the utility model.
[0021] In the figure: 1, stamping table; 2, collection cover; 3, collection pipe; 4, partition component; 401, rotating shaft; 402, first driving motor; 403, driving gear; 404, driven gear; 405, partition board; 5, air suction pump; 6, collection box; 7, cleaning component; 701, driving box; 702, lead screw; 703, second driving motor; 704, fixing block; 705, fixed shaft; 706, brush; 707, slider; 708, chute; 8, baffle. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0022] The following will clearly and completely describe the technical solutions in the embodiments of the present utility model with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all of the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without making creative efforts shall fall within the protection scope of the present utility model.
[0023] Please refer to Figures 1-6, the present utility model provides a technical solution: It includes a stamping table 1, on the surface of the stamping table 1, a baffle 8 is welded. The length of the baffle 8 is the same as the length of the longer side of the stamping table 1, and the baffle 8 is welded at the edge of the longer side of the stamping table 1. On the two shorter sides, collection covers 2 are fixed by bolts. The advantage of the two symmetrically arranged collection covers 2 is that they can collect the waste chips on the surface of the stamping table 1 more completely. At the bottom of the collection cover 2, an L-shaped collection pipe 3 is welded. One end of the collection pipe 3 far from the collection cover 2 is welded to an air suction pump 5. The two side collection pipes 3 are simultaneously welded to the air suction pump 5. The air suction pump 5 is fixed to the bottom of the stamping table 1 by bolts. At a position on the same horizontal plane as the air suction pump 5, there is a collection box 6. One end of the collection box 6 is welded to the air suction pump 5 through a pipeline. After starting the air suction pump 5, the waste chips generated on the surface of the stamping table 1 are collected through the collection cover 2, and then collected into the collection box 6 through the collection pipe 3. When the waste chips inside the collection box 6 are full, just open the box door of the collection box 6 to dispose of the waste chips. On the top of the stamping table 1, a cleaning assembly 7 is provided. The cleaning assembly 7 includes a driving box 701. The driving box 701 is fixed to the surface of the stamping table 1 by bolts and is arranged parallel to the baffle 8. Inside the driving box 701, there is a lead screw 702. Both ends of the lead screw 702 are fixed to the inner wall of the driving box 701 by bearings. One end of the lead screw 702 extends to the outside of the driving box 701 and is welded to the output end of the second driving motor 703. On the surface of the lead screw 702, a fixing block 704 is provided. The fixing block 704 slides left and right on the surface of the lead screw 702 through the internal thread structure. A rectangular slot is opened on the side of the driving box 701. On the side of the fixing block 704 close to the slot, a fixing shaft 705 is welded. One end of the fixing shaft 705 far from the fixing block 704 is welded with a slider 707. A chute 708 structure is opened on the side of the baffle 8. The slider 707 is arranged inside the chute 708. At the bottom end of the fixing shaft 705, a row of brushes 706 is adhered. The end of the brush 706 far from the fixing shaft 705 contacts the surface of the stamping table 1. When the second driving motor 703 drives the lead screw 702 to rotate, the fixing block 704 moves on the lead screw 702, driving the fixing shaft 705 to move. During the movement of the brush 706, the surface of the stamping table 1 is cleaned;
[0024] At the openings of the two collection hoods 2, a partition component 4 is provided. The partition component 4 includes a partition plate 405. A rotating shaft 401 is provided between the baffle 8 and the drive box 701. Both ends of the rotating shaft 401 are fixed to the side surface of the baffle 8 and the side surface of the drive box 701 through bearings respectively. The partition plate 405 is welded to the surface of the rotating shaft 401. A first drive motor 402 is fixed to the surface of the baffle 8 by bolts. A driving gear 403 is welded to the output end of the first drive motor 402. At a position on the same horizontal plane as the driving gear 403, a driven gear 404 is welded to the surface of the rotating shaft 401. The teeth of the driving gear 403 and the teeth of the driven gear 404 are meshed with each other. After the first drive motor 402 drives the driving gear 403 to rotate, the driving gear 403 drives the driven gear 404 to rotate, and then drives the partition plate 405 to perform a circular motion around the rotating shaft 401. The rotating shaft 401 is arranged beside the opening of the collection hood 2. When the partition plate 405 performs a rotational motion, the suction range of the collection hood 2 can be increased or decreased.
[0025] Working principle: During use, the utility model adjusts the opening size of the collection hood 2 by rotating the partition plate 405 to adapt to different forms of collecting waste chips. When the waste chips need to be cleaned after the punching table 1 is used, the first drive motor 402 is started. Driven by the first drive motor 402, the driving gear 403 drives the driven gear 404 to rotate, and then drives the rotating shaft 401 to rotate. The rotating shaft 401 rotates the partition plate 405 downward, making the opening of the collection hood 2 smaller, so that the suction force can be concentrated, and the waste chips can be collected more thoroughly. After collection, the waste chips are sucked into the collection box 6 through the collection pipe 3. When the waste chips need to be collected during the use of the punching table 1, the rotating shaft 401 is rotated to make the partition plate 405 rotate upward, making the opening of the collection hood 2 larger, so as to increase the range of collecting waste chips and avoid the waste chips floating in the air during the punching process; when there are waste chips attached to the surface of the punching table 1, the second drive motor 703 is started. Driven by the second drive motor 703, the lead screw 702 rotates, and then drives the fixed block 704 to move on the lead screw 702. The fixed block 704 drives the fixed shaft 705 to move left and right, so that the brush 706 at the bottom of the fixed shaft 705 cleans the waste chips on the surface of the punching table 1, and finally the waste chips are sucked by the suction pump 5.
[0026] It should be noted that in this text, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprising", "including" or any other variant thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device comprising a series of elements not only includes those elements but also includes other elements not expressly listed, or elements inherent to such process, method, article or device.
[0027] Although embodiments of the present invention have been shown and described, those of ordinary skill in the art will appreciate that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. Chip removal device for a stamping machine, including a stamping table (1), characterized in that: A collection hood (2) is fixedly connected to the top of the stamping table (1). The number of the collection hoods (2) is two, and the two collection hoods (2) are symmetrically arranged on both sides of the top of the stamping table (1). A baffle (8) is fixedly connected to the top of the stamping table (1). A partition component (4) is arranged on the side of the baffle (8). The partition component (4) includes a partition board (405). A rotating shaft (401) is fixedly connected to one side of the partition board (405), and the partition board (405) makes a circular motion around the rotating shaft (401).
2. The chip removal device for a stamping machine according to claim 1, wherein: A cleaning component (7) is arranged on the top of the stamping table (1). The cleaning component (7) includes a driving box (701). A lead screw (702) is arranged inside the driving box (701). Both ends of the lead screw (702) are rotatably connected to the inner wall of the driving box (701). A second driving motor (703) is fixedly connected to one end of the lead screw (702). A fixing block (704) is rotatably connected to the surface of the lead screw (702). A fixing shaft (705) is fixedly connected to one side of the fixing block (704). A brush (706) is fixedly connected to the surface of the fixing shaft (705). A slider (707) is fixedly connected to the side of the fixing shaft (705) away from the fixing block (704). A chute (708) is formed on the side of the baffle (8), and the slider (707) is slidably connected inside the chute (708).
3. The chip removal device for a stamping machine according to claim 2, wherein: The brushes (706) are densely and evenly arranged at the bottom end of the fixing shaft (705), and the end of the brush (706) away from the fixing shaft (705) contacts the top of the stamping table (1).
4. The chip removal device for a stamping machine according to claim 1, characterized in that: Both ends of the rotating shaft (401) are respectively rotatably connected to the side of the baffle (8) and the side of the driving box (701). A first driving motor (402) is fixedly connected to the side of the baffle (8). A driving gear (403) is fixedly connected to the output end of the first driving motor (402). A driven gear (404) is fixedly connected to the surface of the rotating shaft (401), and the teeth on the surface of the driving gear (403) and the teeth on the surface of the driven gear (404) are meshed with each other.
5. The chip removal device for a punching machine according to claim 1, characterized in that: The height of the rotating shaft (401) is the same as that of the top of the collection hood (2), and the rotating shaft (401) is close to the opening of the collection hood (2).
6. The chip removal device for a punching machine according to claim 1, characterized in that: A collection pipe (3) is fixedly connected to the bottom of the collection hood (2). One end of the collection pipe (3) away from the collection hood (2) is fixedly connected to an air suction pump (5). The air suction pump (5) is fixedly connected to the bottom of the stamping table (1), and a collection box (6) is fixedly connected to the side of the air suction pump (5).
Citation Information
Patent Citations
Scrap removing device for punching machine
CN215997856U