Workpiece blanking device for hot stamping production line
By combining the workpiece cutting device of magnetic suction and pneumatic clamping components, the problem of material dropping of workpieces during the handling of thermoformed product works is solved, ensuring the stability and flatness of the workpiece, and optimizing the sustainability of the device's use.
Patent Information
- Application Number
- CN202422227532.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-11
- Publication Date
- 2025-07-08
- Estimated Expiration
- 2034-09-11
AI Technical Summary
热成型产品工件材料厚度薄,冲压完成后平整度不一致,磁性吸盘在大工件时吸附不牢,导致工件搬运过程中掉料,无法满足使用要求。
A workpiece cutting device including magnetic suction assembly, pneumatic clamping assembly, and transition connection assembly is designed. By combining magnetic suction and pneumatic clamping, the stability of the workpiece during handling is ensured and convenient maintenance methods are provided.
The stability and flatness of the workpiece during handling is achieved, material dropping is avoided, and the sustainable use effect of the device is optimized.
Smart Images

Figure CN223070322U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of stamping, in particular to a workpiece blanking device for a hot stamping production line. Background Technique
[0002] The hot stamping forming technology is a machining technology that utilizes the principle of metal hot plastic forming and can realize the quenching heat treatment of sheet materials while forming. After specific implementation, it can improve the forming performance of materials and greatly expand the application range of high-strength and ultra-high-strength steel materials.
[0003] However, the thickness of the workpiece material of the hot-formed product is relatively thin, and the flatness of the workpiece after stamping is inconsistent. Generally, magnetic chucks are used for blanking of hot-formed parts. However, when the workpiece is large, since the magnetic lines of force of the magnetic chuck penetrate less through the steel plate, and the workpiece also needs to be vertically picked up and placed, this results in insufficient adsorption only by the magnetic chuck, and the situation of dropping materials occurs during the handling of the workpiece, which cannot meet the usage requirements. Content of the Utility Model
[0004] Aiming at the deficiencies of the prior art, the utility model provides a workpiece blanking device for a hot stamping production line, which solves the problems raised in the above background technique.
[0005] The utility model provides the following technical solution: A workpiece blanking device for a hot stamping production line includes a main material taking rod, and material taking support rods are arranged outside the front and rear ends of the main material taking rod. Magnetic adsorption components are installed on the surfaces of one ends of the two material taking support rods, and pneumatic clamping components are installed on the surfaces of the other ends of the two material taking support rods.
[0006] First transition connection components are installed on the surfaces of the front and rear ends of the main material taking rod, and second transition connection components are installed on the surfaces of the two material taking support rods. The second transition connection component can be aligned with the corresponding first transition connection component and be detachably installed.
[0007] Preferably, the first transition connection component includes a T-shaped square sleeve, a U-shaped movable frame, and a positioning hook plate. An assembly space is opened inside one end of the T-shaped square sleeve, the other end of the T-shaped square sleeve is installed on the surface of the main material taking rod through screws, a U-shaped movable frame is hinged and connected to the outside of one end of the T-shaped square sleeve through a pin shaft, and positioning hook plates that move synchronously with itself are installed on the front and rear end surfaces of the U-shaped movable frame.
[0008] The second transition connection assembly includes a transition connection rod and two positioning shafts. One end of the transition connection rod is fixedly connected to the surface of the material picking support rod, and the other end of the transition connection rod is clamped inside the assembly space. The two positioning shafts are respectively fixedly connected to the front and rear ends of the other end of the transition connection rod and can be clamped and limited with two positioning hook plates, thereby ensuring the stable connection between the material picking main rod and the material picking support rod while providing convenient conditions for the structural disassembly and displacement between the material picking main rod and the material picking support rod.
[0009] The pneumatic clamping assembly comprises a composite sleeve, a limiting sleeve mounted on the top of the composite sleeve by screws and sleeved on the corresponding structural surface of the material picking support rod, a semi-open clearance groove is provided on the inner side of the bottom of the composite sleeve, a movable clamping plate and a fixed clamping plate are respectively sleeved in the clearance groove by pin shafts, one end of the movable clamping plate and one end of the fixed clamping plate extend out of the clearance groove and are fixedly connected with clamping blocks.
[0010] Preferably, an installation space is provided in the top of the composite sleeve, a cylinder is installed in the installation space, one end of the pin shaft is transmission-connected with a meshing output assembly, and the output end of the cylinder passes through the middle structure of the composite sleeve and is transmission-connected with the meshing output assembly.
[0011] Selectedly, the meshing output assembly includes a spur plate and a transmission gear, one end of the spur plate is meshed and connected with the transmission gear, the middle part of the transmission gear is transmission connected to one end of the pin shaft, and the other end of the spur plate is transmission connected to the output end of the cylinder, thereby meeting the needs of automated operations.
[0012] Preferably, the relative structural surfaces of the two clamping blocks are fixedly connected with buffer pads to avoid scratching the workpiece, and the surfaces of the two buffer pads are provided with friction grooves to enhance the friction between the buffer pads and the workpiece surface during the clamping process of the workpiece.
[0013] Preferably, the magnetic suction assembly is composed of an electromagnetic suction cup and an auxiliary sleeve rod connected to the outside of the shell of the electromagnetic suction cup, and one end of the auxiliary sleeve rod is fixedly sleeved on the surface of the material taking support rod to ensure stability in use.
[0014] Compared with the prior art, the utility model has the following beneficial effects:
[0015] 1. After the magnetic suction component, pneumatic clamping component, material picking main rod, material picking support rod, first transition connection component and second transition connection component are assembled into the material unloading main support structure, a multifunctional workpiece unloading device can be formed. During subsequent use, the workpiece can be magnetically limited and pneumatically clamped respectively, which fully guarantees the stability during subsequent movement and solves the problems existing in the prior art.
[0016] 2. The utility model sets the first transition connection component and the second transition connection component as the connection conditions between the material taking main rod and the material taking support rod. Then, when the material taking support rod or the magnetic attraction component and the pneumatic clamping component associated with the material taking support rod are damaged and need to be repaired, the U-shaped movable frame is turned to drive the two positioning hook plates to rotate and adjust until the two positioning hook plates and the two positioning shafts are in a separated state. Then, the material taking main rod and the material taking support rod can be separated for targeted repair, optimizing the sustainable use effect of the overall device. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a top view schematic diagram of the structure of the utility model;
[0018] Figure 2 It is a front view schematic diagram of the structure of the utility model;
[0019] Figure 3 It is an enlarged schematic diagram of the first transition connection component of the structure of the utility model;
[0020] Figure 4 It is an enlarged schematic diagram of the second transition connection component of the structure of the utility model;
[0021] Figure 5 It is a three-dimensional schematic diagram of the pneumatic clamping component of the structure of the utility model;
[0022] Figure 6 It is a front view schematic diagram of the pneumatic clamping component of the structure of the utility model;
[0023] Figure 7 It is a partial sectional view schematic diagram of the pneumatic clamping component of the structure of the utility model.
[0024] In the figure: 1. Material taking main rod; 2. Material taking support rod; 3. Magnetic attraction component; 4. Pneumatic clamping component; 41. Composite sleeve plate; 42. Movable clamping plate; 43. Fixed clamping plate; 44. Clamping block; 45. Cylinder; 46. Straight tooth plate; 47. Transmission gear; 5. First transition connection component; 51. T-shaped square sleeve; 52. U-shaped movable frame; 53. Positioning hook plate; 6. Second transition connection component; 61. Transition connecting rod; 62. Positioning shaft. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0025] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all of the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.
[0026] Please refer to Figures 1-7A workpiece unloading device for a hot stamping production line includes a material taking main rod 1, and material taking support rods 2 are arranged outside the front and rear ends of the material taking main rod 1. A magnetic suction component 3 is installed on the surface of one end of each of the two material taking support rods 2. The magnetic suction component 3 is composed of an electromagnetic suction cup and an auxiliary sleeve rod connected to the outer shell of the electromagnetic suction cup. One end of the auxiliary sleeve rod is fixedly sleeved on the surface of the material taking support rod 2 to ensure stability in use;
[0027] A pneumatic clamping assembly 4 is installed on the surface of the other end of the two material-retrieving support rods 2. The pneumatic clamping assembly 4 includes a composite sleeve 41. A limit sleeve is installed on the top of the composite sleeve 41 through screws and is sleeved on the surface of the corresponding structure of the material-retrieving support rod 2. A semi-open clearance groove is opened on the inner side of the bottom of the composite sleeve 41. A movable clamping plate 42 and a fixed clamping plate 43 are respectively sleeved in the clearance groove through a pin shaft. One end of the movable clamping plate 42 and one end of the fixed clamping plate 43 extend outside the clearance groove and are fixedly connected with a clamping block 44. An installation space is set in the top of the composite sleeve 41. A cylinder 45 is sleeved in the installation space. One end of the pin shaft is transmission-connected with a meshing output assembly. The output end of the cylinder 45 passes through the middle structure of the composite sleeve 41 and is transmission-connected with the meshing output assembly.
[0028] The meshing output assembly includes a spur plate 46 and a transmission gear 47. One end of the spur plate 46 is meshed with the transmission gear 47. The middle of the transmission gear 47 is transmission-connected with one end of the pin shaft. The other end of the spur plate 46 is transmission-connected with the output end of the cylinder 45, thereby meeting the requirements of automated operations. Buffer pads are fixedly connected to the opposing structural surfaces of the two clamping blocks 44 to avoid scratching the workpiece. Friction grooves are provided on the surfaces of the two buffer pads to enhance the friction between the buffer pads and the workpiece surface during the clamping process of the workpiece.
[0029] The surfaces of the front and rear ends of the material taking main rod 1 are both installed with a first transition connection assembly 5, and the surfaces of the two material taking support rods 2 are both installed with a second transition connection assembly 6, which can be aligned with the corresponding first transition connection assembly 5 and can be detachably installed. The first transition connection assembly 5 includes a T-shaped square sleeve 51, a U-shaped movable frame 52, and a positioning hook plate 53. An assembly space is provided inside one end of the T-shaped square sleeve 51, and the other end of the T-shaped square sleeve 51 is installed with the surface of the material taking main rod 1 by screws. The U-shaped movable frame 52 is hingedly connected to one end of the T-shaped square sleeve 51 by a pin shaft, and the front and rear end surfaces of the U-shaped movable frame 52 are both installed with a positioning hook plate 53 that flips and moves synchronously with itself;
[0030] The second transition connection component 6 includes a transition connecting rod 61 and two positioning shafts 62. One end of the transition connecting rod 61 is fixedly connected to the surface of the material taking support rod 2, and the other end of the transition connecting rod 61 is clamped inside the assembly space. The two positioning shafts 62 are respectively fixedly connected to the front and rear ends of the other end of the transition connecting rod 61 and can be clamped and limited with the two positioning hook plates 53. Thus, while ensuring the stable connection and use of the material taking main rod 1 and the material taking support rod 2, it provides convenient conditions for the structural disassembly and displacement between the material taking main rod 1 and the material taking support rod 2.
[0031] Working principle:
[0032] Embodiment 1
[0033] The whole device can be used in combination with an existing robotic arm. Then, when the workpiece needs to be picked up and placed, the existing robotic arm moves and adjusts the whole device until the magnetic adsorption surfaces of the magnetic adsorption components 3 arranged on the two material taking support rods 2 are all attached to the surface of the workpiece. At the same time, the buffer pads in the clamping blocks 44 on the fixed clamping plate 43 will also be attached to the surface of the corresponding edge of the workpiece. Then, first start the electromagnetic chuck inside the magnetic adsorption component 3, and the electromagnetic chuck makes a preliminary magnetic adsorption connection to the workpiece. Then, compress air is input into the air cylinder 45, so that the output end of the air cylinder 45 drives the straight tooth plate 46 to meshingly drive the transmission gear 47. Then, the transmission gear 47 drives the moving clamping plate 42 and the clamping blocks 44 connected to the moving clamping plate 42 to rotate synchronously through the bearing. The two clamping blocks 44 move relatively, and then automatically clamp and limit the corresponding edge of the workpiece. After completion, the existing robotic arm drives the whole device and the limited workpiece to move to the designated position.
[0034] Embodiment 2
[0035] For the picking up and placing of the workpiece, operate according to the above Embodiment 1. When the material taking support rod 2 or the magnetic adsorption component 3 or the pneumatic clamping component 4 associated with the material taking support rod 2 is damaged and needs to be repaired, turn the U-shaped movable frame 52, so that the U-shaped movable frame 52 drives the two positioning hook plates 53 to rotate and adjust until the two positioning hook plates 53 and the two positioning shafts 62 are all in a separated state. Then, the material taking main rod 1 and the material taking support rod 2 can be separated for targeted repair.
[0036] It should be noted that in this text, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the term "comprising", "including" or any other variant thereof is intended to cover non-exclusive inclusion, so that a process, method, article or device comprising a series of elements not only includes those elements, but also includes other elements not expressly listed, or further includes elements inherent to such process, method, article or device. At the same time, in the drawings of the present utility model, the filling patterns are only for distinguishing the layers and are not subject to any other limitations.
[0037] Although the embodiments of the present utility model have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the present utility model. The scope of the present utility model is defined by the appended claims and their equivalents.
Claims
1. A workpiece blanking device for a hot stamping production line, comprising a main material taking rod (1), characterized in that: The front and rear ends of the material taking main rod (1) are both provided with material taking support rods (2), the surfaces of one end of the two material taking support rods (2) are both installed with magnetic suction components (3), and the surfaces of the other ends of the two material taking support rods (2) are both installed with pneumatic clamping components (4); The surfaces of the front and rear ends of the material taking main rod (1) are both installed with a first transition connection assembly (5), and the surfaces of the two material taking support rods (2) are both installed with a second transition connection assembly (6), and the second transition connection assembly (6) can be aligned with the corresponding first transition connection assembly (5) and can be detachably installed.
2. The workpiece blanking device for a hot stamping production line according to claim 1, wherein: The first transition connection assembly (5) comprises a T-shaped square sleeve (51), a U-shaped movable frame (52), and a positioning hook plate (53); an assembly space is provided inside one end of the T-shaped square sleeve (51); the other end of the T-shaped square sleeve (51) is mounted on the surface of the material taking main rod (1) by means of screws; the U-shaped movable frame (52) is hingedly connected to one end of the T-shaped square sleeve (51) by means of a pin shaft; and the front and rear end surfaces of the U-shaped movable frame (52) are both mounted with positioning hook plates (53) that are capable of flipping and moving synchronously with the frame itself.
3. The workpiece blanking device for a hot stamping production line according to claim 1, characterized in that: The second transition connection assembly (6) comprises a transition connection rod (61) and two positioning shafts (62), one end of the transition connection rod (61) is fixedly connected to the surface of the material taking support rod (2), the other end of the transition connection rod (61) is clamped inside the assembly space, and the two positioning shafts (62) are respectively fixedly connected to the front and rear ends of the other end of the transition connection rod (61) and can be clamped and limited with two positioning hook plates (53).
4. The workpiece blanking device for a hot stamping production line according to claim 1, characterized in that: The pneumatic clamping assembly (4) comprises a composite sleeve (41), the top of which is screwed with a limiting sleeve sleeved on the corresponding structural surface of the material picking support rod (2), and the bottom inner side of the composite sleeve (41) is provided with a semi-open clearance groove, in which a movable clamping plate (42) and a fixed clamping plate (43) are respectively sleeved through a pin shaft, and one end of the movable clamping plate (42) and one end of the fixed clamping plate (43) both extend outside the clearance groove and are fixedly connected with a clamping block (44).
5. The workpiece blanking device for a hot stamping production line according to claim 4, characterized in that: An installation space is provided in the top of the composite sleeve (41), a cylinder (45) is mounted in the installation space, one end of the pin shaft is drivingly connected to a meshing output assembly, and the output end of the cylinder (45) passes through the middle structure of the composite sleeve (41) and is drivingly connected to the meshing output assembly.
6. The workpiece blanking device for a hot stamping production line according to claim 5, characterized in that: The meshing output assembly comprises a spur plate (46) and a transmission gear (47); one end of the spur plate (46) is meshedly connected with the transmission gear (47); the middle portion of the transmission gear (47) is transmission-connected with one end of a pin shaft; and the other end of the spur plate (46) is transmission-connected with an output end of a cylinder (45).
7. The workpiece blanking device for a hot stamping production line according to claim 4, characterized in that: The opposing structural surfaces of the two clamping blocks (44) are both fixedly connected with buffer pads, and the surfaces of the two buffer pads are both provided with friction grooves.
8. The workpiece blanking device for a hot stamping production line according to claim 1, wherein: The magnetic suction component (3) is composed of an electromagnetic suction cup and an auxiliary sleeve rod connected to the outside of the shell of the electromagnetic suction cup, and one end of the auxiliary sleeve rod is fixedly sleeved on the surface of the material taking support rod (2).