Variable-diameter inner wall polishing device
By designing a variable diameter inner wall polishing device, combining the polishing assembly and the hydraulic telescopic column of the variable diameter assembly, efficient polishing of the inner wall of the cylinder is achieved, solving the problem of low machining efficiency of the inner hole of the hydraulic cylinder cylinder and reducing manual labor intensity.
Patent Information
- Application Number
- CN202421997967.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-19
- Publication Date
- 2025-07-08
- Estimated Expiration
- 2034-08-19
AI Technical Summary
In the prior art, the machining efficiency of the inner hole of the hydraulic cylinder cylinder is low, the traditional honing method is largely limited by equipment, and the polishing effect of simple tooling is difficult to ensure.
A variable diameter inner wall polishing device is designed. Through the combination of the polishing assembly and the variable diameter assembly, the hydraulic telescopic column is used to achieve real-time changes in the polishing position, and combined with the rotary polishing of the cylinder, the manual labor intensity is reduced.
The working efficiency of the inner wall polishing of the cylinder barrel is improved, the labor intensity of personnel is reduced, and the efficient inner wall polishing effect is achieved.
Smart Images
Figure CN223071126U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of cylinder body polishing, and particularly relates to a variable-diameter inner wall polishing device. Background Technique
[0002] Hydraulic cylinder is a kind of pressure finishing machining, which utilizes the cold plasticity characteristics of metal at normal temperature state. By applying a certain pressure on the surface of the workpiece with a rolling tool, the surface metal of the workpiece undergoes plastic flow and fills into the original residual low concave valleys, so as to reduce the surface roughness value of the workpiece. Due to the plastic deformation of the surface metal being rolled, the surface structure is cold hardened and the grains become finer, forming a dense fibrous shape and a residual stress layer, with the hardness and strength increased, thus improving the wear resistance, corrosion resistance and fit of the workpiece surface. During the manufacturing process of the cylinder barrel of the hydraulic cylinder, it is necessary to process the inner hole for degreasing, polishing, rust removal, etc. The traditional method uses internal hole honing or simple tooling for polishing. The honing method is greatly restricted by equipment, with too long auxiliary time and low efficiency; the simple tooling polishing method is too simple and the effect is difficult to guarantee. Therefore, a new type of cylinder barrel inner wall polishing device is needed. Content of the Utility Model
[0003] The purpose of the utility model is to overcome the deficiencies of the prior art, and provide a variable-diameter inner wall polishing device to solve the problems in the above background technique.
[0004] The purpose of the utility model is achieved as follows: The variable-diameter inner wall polishing device includes a substrate. A bearing assembly is arranged on the upper surface of the substrate, and a polishing assembly corresponding to the bearing assembly is arranged on the upper surface of the substrate. The polishing assembly is connected with a variable-diameter assembly; the polishing assembly includes a guide groove opened on the upper surface of the substrate. A moving seat is slidably connected inside the guide groove. A vertical plate is fixedly arranged on the right side wall of the moving seat. A first motor is fixedly arranged at the upper end of the moving seat. The output shaft of the first motor is connected with a rotating shaft, and a polishing part is fixedly arranged at the outer end of the rotating shaft. When in use, place the cylinder barrel above the bearing assembly, drive the polishing assembly to move towards the inside of the cylinder barrel through the variable-diameter assembly, and polish the circumferential inner wall of the cylinder barrel by the rotation of the polishing part of the polishing assembly. During the polishing process of the circumferential inner wall of the cylinder barrel by the polishing part, use the hydraulic telescopic column of the variable-diameter assembly to shorten or elongate the diameter body, so as to realize the real-time change of the polishing position during the polishing process of the cylinder barrel. During the polishing process of the cylinder barrel inner wall, the labor intensity of the operating personnel is reduced and the work efficiency is greatly improved.
[0005] Further, the bearing assembly includes a driving assembly fixedly arranged on the upper surface of the substrate near the front side wall, and a driven assembly arranged corresponding to the driving assembly. The driving assembly includes a first vertical plate and a second vertical plate fixedly arranged on the upper surface of the substrate. Bearing seats are fixedly arranged at the upper ends of the first vertical plate and the second vertical plate. A front cross shaft is rotatably connected inside the bearing seats. One end of the front cross shaft is connected with a second motor. The driven assembly includes a third vertical plate and a fourth vertical plate fixedly arranged on the upper surface of the substrate. Bearing seats are fixedly arranged at the upper ends of the third vertical plate and the fourth vertical plate. A rear cross shaft is rotatably connected inside the bearing seats. During use, the cylinder barrel is placed above the front cross shaft and the rear cross shaft, and the cylinder barrel is supported by the front cross shaft and the rear cross shaft. During the polishing process of the inner peripheral wall of the cylinder barrel, the second motor drives the front cross shaft to rotate, thereby driving the cylinder barrel to rotate, and the cylinder barrel rotates for inner wall polishing.
[0006] Further, a front protective sleeve is fixedly sleeved on the outer peripheral wall of the front cross shaft, and a rear protective sleeve is fixedly sleeved on the outer peripheral wall of the rear cross shaft.
[0007] Further, the diameter-changing assembly includes a hydraulic device fixedly arranged on the upper surface of the substrate. A laterally extending hydraulic telescopic column is arranged on the side wall of the hydraulic device, and the outer end of the hydraulic telescopic column is connected with the side wall of the vertical plate.
[0008] Further, a guide convex is fixedly arranged at the lower end of the moving seat, and the guide convex is slidably connected inside the guide groove; the vertical plate and the moving seat are integrally formed.
[0009] The beneficial effects of the present utility model: The inner peripheral wall of the cylinder barrel is polished by the rotation of the polishing part of the polishing assembly. During the polishing process of the inner peripheral wall of the cylinder barrel by the polishing part, the diameter of the hydraulic telescopic column of the diameter-changing assembly is shortened or elongated to realize the real-time change of the polishing position during the polishing process of the cylinder barrel. During use, the cylinder barrel is placed above the front cross shaft and the rear cross shaft, and the cylinder barrel is supported by the front cross shaft and the rear cross shaft. During the polishing process of the inner peripheral wall of the cylinder barrel, the second motor drives the front cross shaft to rotate, thereby driving the cylinder barrel to rotate, and the cylinder barrel rotates for inner wall polishing. During the polishing process of the inner wall of the cylinder barrel, the labor intensity of the operating personnel is reduced, and the work efficiency is greatly improved. Description of the Drawings
[0010] Figure 1 is the front view structural schematic diagram of the present utility model;
[0011] Figure 2 is the top view structural schematic diagram of the present utility model;
[0012] Figure 3 is the left view structural schematic diagram of the present utility model;
[0013] Figure 4It is a left - view three - dimensional structure schematic diagram of the utility model;
[0014] Figure 5 It is a right - view three - dimensional structure schematic diagram of the utility model.
[0015] In the figure: 1. Substrate; 2. Guide groove; 3. Moving seat; 4. Vertical plate; 5. First motor; 6. Rotating shaft; 7. Polishing part; 8. First vertical plate; 9. Second vertical plate; 10. Front horizontal shaft; 11. Second motor; 12. Rear horizontal shaft; 13. Hydraulic device; 14. Hydraulic telescopic column; 15. Cylinder barrel. Specific implementation mode
[0016] The following further elaborates on the utility model in conjunction with the attached drawings. It should be noted that all orientation words such as up and down, front and back, left and right in the utility model are orientation words made with reference to Figure 1 as the reference drawing, and all orientation words do not limit the utility model, but are only for more clearly explaining and interpreting the utility model. Embodiment
[0017] As Figures 1-5 shown, this embodiment discloses a variable - diameter inner - wall polishing device, which includes a substrate 1. A bearing assembly is arranged on the upper surface of the substrate 1, a polishing assembly corresponding to the bearing assembly is arranged on the upper surface of the substrate 1, and the polishing assembly is connected with a variable - diameter assembly; the polishing assembly includes a guide groove 2 opened on the upper surface of the substrate 1, a moving seat 3 is slidably connected inside the guide groove 2, a vertical plate 4 is fixedly arranged on the right side wall of the moving seat 3, a first motor 5 is fixedly arranged at the upper end of the moving seat 3, an output shaft of the first motor 5 is connected with a rotating shaft 6, and a polishing part 7 is fixedly arranged at the outer end of the rotating shaft 6. When in use, the cylinder barrel 15 is placed above the bearing assembly, the variable - diameter assembly drives the polishing assembly to move towards the inside of the cylinder barrel 15, and the inner circumferential wall of the cylinder barrel 15 is polished by the rotation of the polishing part 7 of the polishing assembly. During the polishing of the inner circumferential wall of the cylinder barrel 15 by the polishing part 7, the diameter of the hydraulic telescopic column 14 of the variable - diameter assembly is shortened or elongated to realize the real - time change of the polishing position during the polishing of the cylinder barrel 15. During the polishing of the inner wall of the cylinder barrel 15, the labor intensity of the operating personnel is reduced, and the work efficiency is greatly improved. Embodiment
[0018] As Figures 1-5As shown in the figure, this embodiment discloses a variable-diameter inner wall polishing device, which includes a substrate 1. A bearing component is arranged on the upper surface of the substrate 1, and a polishing component corresponding to the bearing component is arranged on the upper surface of the substrate 1. The polishing component is connected to a variable-diameter component; the polishing component includes a guide groove 2 opened on the upper surface of the substrate 1. A moving seat 3 is slidably connected inside the guide groove 2. A vertical plate 4 is fixedly arranged on the right side wall of the moving seat 3. A first motor 5 is fixedly arranged at the upper end of the moving seat 3. The output shaft of the first motor 5 is connected to a rotating shaft 6, and a polishing part 7 is fixedly arranged at the outer end of the rotating shaft 6. During use, the cylinder 15 is placed above the bearing component, and the variable-diameter component drives the polishing component to move towards the inside of the cylinder 15, and the inner circumferential wall of the cylinder 15 is polished by the rotation of the polishing part 7 of the polishing component. During the polishing of the inner circumferential wall of the cylinder 15 by the polishing part 7, the diameter of the hydraulic telescopic column 14 of the variable-diameter component is shortened or elongated to realize the real-time change of the polishing position during the polishing of the cylinder 15. During the polishing of the inner wall of the cylinder 15, the labor intensity of the operating personnel is reduced, and the work efficiency is greatly improved.
[0019] For better effect, the bearing component includes an active component fixedly arranged on the upper surface of the substrate 1 near the front side wall, and a driven component arranged corresponding to the active component. The active component includes a first vertical plate 8 and a second vertical plate 9 fixedly arranged on the upper surface of the substrate 1. Bearing seats are fixedly arranged at the upper ends of the first vertical plate 8 and the second vertical plate 9. A front horizontal shaft 10 is rotatably connected inside the bearing seats. One end of the front horizontal shaft 10 is connected to a second motor 11. The driven component includes a third vertical plate and a fourth vertical plate fixedly arranged on the upper surface of the substrate 1. Bearing seats are fixedly arranged at the upper ends of the third vertical plate and the fourth vertical plate. A rear horizontal shaft 12 is rotatably connected inside the bearing seats. During use, the cylinder 15 is placed above the front horizontal shaft 10 and the rear horizontal shaft 12, and the cylinder 15 is lifted by the front horizontal shaft 10 and the rear horizontal shaft 12. During the polishing of the inner circumferential wall of the cylinder 15, the second motor 11 drives the front horizontal shaft 10 to rotate, thereby driving the cylinder 15 to rotate, and the inner wall of the cylinder 15 is polished by rotation. Embodiment
[0020] As Figures 1-5As shown in the figure, this embodiment discloses a variable-diameter inner-wall polishing device, which includes a substrate 1. A bearing assembly is arranged on the upper surface of the substrate 1, and a polishing assembly corresponding to the bearing assembly is arranged on the upper surface of the substrate 1. The polishing assembly is connected to a variable-diameter assembly. The polishing assembly includes a guide groove 2 opened on the upper surface of the substrate 1. A moving seat 3 is slidably connected inside the guide groove 2. A vertical plate 4 is fixedly arranged on the right side wall of the moving seat 3. A first motor 5 is fixedly arranged at the upper end of the moving seat 3. The output shaft of the first motor 5 is connected to a rotating shaft 6, and a polishing part 7 is fixedly arranged at the outer end of the rotating shaft 6. During use, the cylinder 15 is placed above the bearing assembly. The variable-diameter assembly drives the polishing assembly to move towards the inside of the cylinder 15, and the polishing part 7 of the polishing assembly rotates to polish the inner circumference of the cylinder 15. During the polishing of the inner circumference of the cylinder 15 by the polishing part 7, the diameter of the hydraulic telescopic column 14 of the variable-diameter assembly is shortened or elongated to realize the real-time change of the polishing position during the polishing of the cylinder 15. During the polishing of the inner wall of the cylinder 15, the labor intensity of the operating personnel is reduced, and the work efficiency is greatly improved.
[0021] For better effect, the bearing assembly includes an active assembly fixedly arranged on the upper surface of the substrate 1 near the front side wall and a driven assembly arranged corresponding to the active assembly. The active assembly includes a first vertical plate 8 and a second vertical plate 9 fixedly arranged on the upper surface of the substrate 1. Bearing seats are fixedly arranged at the upper ends of the first vertical plate 8 and the second vertical plate 9. A front cross shaft 10 is rotatably connected inside the bearing seats. One end of the front cross shaft 10 is connected to a second motor 11. The driven assembly includes a third vertical plate and a fourth vertical plate fixedly arranged on the upper surface of the substrate 1. Bearing seats are fixedly arranged at the upper ends of the third vertical plate and the fourth vertical plate. A rear cross shaft 12 is rotatably connected inside the bearing seats. During use, the cylinder 15 is placed above the front cross shaft 10 and the rear cross shaft 12. The cylinder 15 is lifted by the front cross shaft 10 and the rear cross shaft 12. During the polishing of the inner circumference of the cylinder 15, the second motor 11 drives the front cross shaft 10 to rotate, thereby driving the cylinder 15 to rotate, and the inner wall of the cylinder 15 is polished by rotation.
[0022] For better effect, a front protective sleeve is fixedly sleeved on the outer circumference of the front cross shaft 10, and a rear protective sleeve is fixedly sleeved on the outer circumference of the rear cross shaft 12.
[0023] For better effect, the variable-diameter assembly includes a hydraulic device 13 fixedly arranged on the upper surface of the substrate 1. A horizontally extending hydraulic telescopic column 14 is arranged on the side wall of the hydraulic device 13. The outer end of the hydraulic telescopic column 14 is connected to the side wall of the vertical plate 4.
[0024] For better effect, a guiding projection is fixedly arranged at the lower end of the moving seat 3, and the guiding projection is slidably connected inside the guiding groove 2; the vertical plate 4 and the moving seat 3 are integrally formed.
[0025] The above is only a preferred specific embodiment of the present invention, but the protection scope of the present invention is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present invention, according to the technical solution and its concept of the present invention, making equivalent replacements or changes should be covered within the protection scope of the present invention.
Claims
1. A variable-diameter inner wall polishing device, comprising a substrate, characterized in that: A carrying component is arranged on the upper surface of the substrate, a polishing component corresponding to the carrying component is arranged on the upper surface of the substrate, and the polishing component is connected to a diameter-changing component; the polishing component includes a guide groove formed in the upper surface of the substrate, a moving seat is slidably connected inside the guide groove, a vertical plate is fixedly arranged on the right side wall of the moving seat, a first motor is fixedly arranged at the upper end of the moving seat, an output shaft of the first motor is connected to a rotating shaft, and a polishing part is fixedly arranged at the outer end of the rotating shaft.
2. The variable-diameter inner wall polishing device according to claim 1, characterized in that: The carrying component includes a driving component fixedly arranged on the upper surface of the substrate near the front side wall and a driven component arranged corresponding to the driving component.
3. The variable-diameter inner wall polishing device according to claim 2, wherein: The driving component includes a first vertical plate and a second vertical plate fixedly arranged on the upper surface of the substrate, bearing seats are fixedly arranged at the upper ends of the first vertical plate and the second vertical plate, a front transverse shaft is rotatably connected inside the bearing seats, and one end of the front transverse shaft is connected to a second motor.
4. The variable-diameter inner wall polishing device according to claim 3, wherein: The driven component includes a third vertical plate and a fourth vertical plate fixedly arranged on the upper surface of the substrate, bearing seats are fixedly arranged at the upper ends of the third vertical plate and the fourth vertical plate, and a rear transverse shaft is rotatably connected inside the bearing seats.
5. The variable-diameter inner wall polishing device according to claim 4, wherein: A front protective sleeve is fixedly sleeved on the outer peripheral wall of the front transverse shaft, and a rear protective sleeve is fixedly sleeved on the outer peripheral wall of the rear transverse shaft.
6. The variable-diameter inner wall polishing device according to claim 1, wherein: The diameter-changing component includes a hydraulic device fixedly arranged on the upper surface of the substrate, a laterally extending hydraulic telescopic column is arranged on the side wall of the hydraulic device, and the outer end of the hydraulic telescopic column is connected to the side wall of the vertical plate.
7. The variable-diameter inner wall polishing device according to claim 1, characterized in that: A guide convex is fixedly arranged at the lower end of the moving seat, and the guide convex is slidably connected inside the guide groove; the vertical plate and the moving seat are integrally formed.