Sucking disc device for preventing case cover from falling off of cover removing machine

By designing a buffering and vibration-absorbing suction cup device, the problem of the case cover falling in the decap machine is solved, production stability and equipment reliability are achieved, and equipment damage and production interruption are avoided due to vibration.

CN223072885UActive Publication Date: 2025-07-08HONGYUN HONGHE TOBACCO (GRP) CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202421773710.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-25
Publication Date
2025-07-08
Estimated Expiration
2034-07-25

AI Technical Summary

Technical Problem

During the cylinder lifting process of existing decap machines, the suction cup and the installation plate collided, causing the box cover to fall, affecting the production continuity of the wire making workshop.

Method used

A suction cup device is designed, which is composed of a combination of multiple components, including a slide rod, a threaded sleeve rod, a linear bearing, a spring and a rubber block, to achieve buffering and vibration reduction, ensure that the suction cup does not collide with the mounting plate during the cylinder lifting and lowering, and a stable vacuum state is formed through a vacuum pump to prevent the box cover from falling.

Benefits of technology

It effectively prevents the box cover from falling, improves production continuity, reduces equipment downtime, extends the service life of parts, and ensures the stability and constant suction force of the suction cup.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223072885U_ABST
    Figure CN223072885U_ABST
Patent Text Reader

Abstract

The utility model provides a suction cup device for preventing a case cover from falling off of a cover removing machine, and belongs to the technical field of suction cup devices. The suction cup device comprises a suction cup assembly and a mounting plate, the suction cup assembly comprises a sliding rod, a threaded sleeve rod, a suction cup and a spring, the sliding rod is of a hollow cylindrical structure, the upper end of the sliding rod is in threaded connection with a vacuum pump quick connector, and the lower end of the sliding rod is in threaded connection with the suction cup; installation operation can be rapidly completed, the installation height of the suction cup device can be adjusted according to the working requirements of cover removing machines of different models, vibration generated by an air cylinder can be reduced through the implementation mode of double buffering and vibration reduction of a rubber block and a spring, and the situation that the production efficiency is affected due to the production accident that the cover removing machines stop due to falling of a box cover due to vibration is prevented. And moreover, damage caused by mutual collision between parts of the suction cup device can be reduced, the stability of the suction cup device is enhanced, and the service life of each part is prolonged.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of sucker devices, in particular to a sucker device for preventing the box cover from falling off in a de-capping machine. Background Art

[0002] As is well known, boxing is an important process for box-type cigarette storage in the cigarette making workshop, and its operation stability directly affects the production continuity of the cigarette making workshop. Before boxing, the box cover of the cigarette box needs to be removed by a de-capping machine, a device currently in use. The de-capping machine mainly uses a cylinder to descend to the position of the box cover, uses an ordinary sucker to suck the box cover of the cigarette box, and then uses the cylinder to lift the sucker holding the box cover.

[0003] In actual production, it is found that during the start and stop process of the cylinder lifting and lowering, collisions occur between the sucker and the mounting plate, causing large vibrations. These vibrations cause the box cover to fall off the sucker, resulting in the de-capping machine stopping, the boxing process stopping, and requiring manual handling to restart, seriously affecting the production continuity of the cigarette making workshop.

[0004] Therefore, the key to solving the above technical problems is to develop a sucker device with a simple structure, flexibility, and strong practicability that can ensure that the box cover will not easily fall off due to vibrations. Summary of the Invention

[0005] To solve the many problems in the above background art, a sucker device for preventing the box cover from falling off in a de-capping machine of the present utility model is realized by adopting the following design structure and the following technical solutions:

[0006] As a sucker device for preventing the box cover from falling off in a de-capping machine of the present utility model, it includes:

[0007] A sucker assembly. The sucker device is composed of a plurality of components sequentially sleeved on a sliding rod, and the inside of the sucker device is a through cavity through-hole.

[0008] A mounting plate. Above the center position of the mounting plate, a cylinder is vertically provided. One end of the piston rod of the cylinder is fixedly connected to the mounting plate, and a plurality of through-holes are provided on the mounting plate.

[0009] Further, the sucker device includes: a sliding rod. The sliding rod is of a cylindrical structure, one end is in the shape of a hexagonal nut, and the other end is provided with a thread. The inside of the sliding rod is a through-hole.

[0010] A threaded sleeve rod. The threaded sleeve rod is of a structure with a through-hole inside and threads outside. The through-hole inside the threaded sleeve rod is sleeved with a linear bearing, and the external threads of the threaded sleeve rod are connected to an adjusting nut.

[0011] Suction cup, a through hole is provided in the middle of the suction cup, and a connecting component is slidably sleeved at the top of the suction cup, and the connecting component is used to connect the sliding rod and the suction cup;

[0012] Spring, the spring is sleeved outside the sliding rod, one end contacts the threaded sleeve rod, and the other end contacts the suction cup.

[0013] Further, the sliding rod includes: a threaded hole and a rubber block. The threaded hole is located inside the end of the sliding rod in the shape of a hexagonal nut and is used to connect the quick connector. The rubber block is pasted on the end face of the hexagonal nut to play a role in collision buffering.

[0014] Further, the threaded sleeve rod includes: a linear bearing and an adjusting nut. The linear bearing is sleeved on the sliding rod and is slidably connected to the sliding rod through the balls inside the linear bearing. The linear bearing can slide freely along the sliding rod. There are two groups of adjusting nuts for fixedly installing the suction cup device on the mounting plate.

[0015] Further, the linear bearing includes: The linear bearing and the threaded sleeve rod are installed by interference fit.

[0016] Further, the suction cup includes: a connecting component. One end of the connecting component is in the shape of a hexagonal nut, and the other end is in the shape of a cylinder. A threaded hole for threadedly cooperating with the end of the sliding rod is provided inside the hexagonal nut for connecting the sliding rod.

[0017] Further, the spring includes: One end of the spring is in contact connection with the connecting component, and the other end is in contact connection with the linear bearing. The spring is used for buffering and shock absorption.

[0018] Further, the quick connector includes: The quick connector is connected to the vacuum pump. The vacuum pump can extract all the gas remaining inside the suction cup and the gas inside the through hole of the sliding rod, so that a vacuum state is formed inside the suction cup. Under the action of the external atmospheric pressure, the suction cup can tightly hold the lid of the cigarette box.

[0019] Further, the mounting plate includes: A cylinder is vertically provided above the center position of the mounting plate. The cylinder is used to control the rising or falling of the suction cup assembly to achieve the sucking work on the lid of the cigarette box. The mounting plate is provided with a plurality of through holes for mounting the suction cup assembly, and the number of installations can be determined according to the quality and volume of the lid of the cigarette box.

[0020] Working principle of the utility model: The sucker device of the utility model is installed on the upper part of the gantry support (14), and the gantry support (14) is installed on the conveyor belt. The sucker assembly (1) of the sucker device is composed of many parts. The hexagonal nut end of the slide bar (3) is provided with a threaded hole (311) for connecting the quick connector (10). The rubber block (33) is sleeved outside the long rod of the slide bar and is closely adhered to the end face of the nut end. A linear bearing (5) is installed inside the threaded sleeve rod (4) by an interference fit method. The linear bearing (5) is also sleeved outside the long rod of the slide bar. The linear bearing (5) contacts the long rod of the slide bar (3) through the balls installed inside, so that the linear bearing (5) can freely slide along the long rod of the slide bar (3). The outside of the threaded sleeve rod (4) is provided with threads and is connected to two sets of adjusting nuts (6). The mounting plate (2) is located in the middle of the two sets of adjusting nuts (6). As long as the adjusting nuts (6) are tightened up and down, the sucker assembly (1) can be firmly installed on the mounting plate (2). The sucker (7) is made of a flexible material. The elastic property of the flexible material can tightly adsorb the connection assembly (8) located in the top groove. The threaded hole at the end of the connection assembly (8) and the threaded rod at the tail end of the long rod of the slide bar (3) are used together to stably install the sucker (7) at the tail of the slide bar (3). A spring (9) is arranged between the threaded sleeve rod (4) and the sucker (7). The upper end of the spring (9) contacts the end face of the linear bearing (5), and the lower end contacts the end face of the connection assembly (8), playing a role of shock absorption and buffering.

[0021] The entire suction cup assembly (1) is installed and fixed on the mounting plate (2) by means of an adjusting nut (6), and the quick connector (10) is connected to the vacuum pump (12) by means of an air pipe. During installation and use, the number of suction cup assemblies (1) to be installed and used is determined according to the model of the decapping machine, and the relative position of the adjusting nut (6) on the threaded sleeve (4) is changed to ensure that all suction cup assemblies (1) are on the same horizontal line. When it is necessary to suck the box cover, the piston rod of the cylinder (11) extends downward to push the suction cup device to contact the box cover, and the piston rod of the cylinder (11) continues to extend downward to further squeeze the suction cup (7) to discharge gas, thereby forming a closed space between the suction cup (7) and the box cover. In this process, the reaction force generated by the suction cup assembly (1) acts on the spring (9), causing the spring (9) to be compressed and deformed, thereby playing a buffering role. When the extended length of the piston rod of the cylinder (11) reaches the set length, the vacuum pump (12) is started to extract the gas in the cavity of the slide rod (3) and the gas inside the suction cup (7), so that the entire cavity becomes a vacuum state. Under the action of the external atmospheric pressure, the suction cup (7) can be tightly squeezed and fit on the cover of the cigarette box (13), thereby sucking the cover of the cigarette box (13). The piston rod of the cylinder (11) retracts upward, and the cover is lifted upward. In this process, if the distance and force of the upward retraction of the piston rod of the cylinder (11) change, the cover and the suction cup assembly (1) will be bumped up and down. Since the threaded sleeve rod (4) is firmly mounted on the mounting plate (2) through the adjusting nut (6), when the suction cup assembly (1) bumps up and down, the spring (9) will be compressed upward and the rubber block (33) will be squeezed downward, effectively avoiding the collision between important components when the suction cup assembly (1) bumps up and down, causing damage to the components.

[0022] Compared with the prior art, the utility model has the following beneficial effects:

[0023] 1. The suction cup device involved in the utility model has a simple structure and is assembled from a plurality of parts. When installing or disassembling, it is only necessary to tighten or loosen the adjustment nut to complete the installation or disassembly operation, which can save a lot of installation cost and time.

[0024] 2. The suction cup device involved in the utility model can change the installation height of the entire suction cup device by changing the relative position of the adjustment nut on the threaded sleeve rod, thereby meeting the different requirements of different models of decapping machines for the working height of the suction cup device.

[0025] 3. The utility model uses springs and rubber blocks to implement double buffering and vibration reduction, which can not only reduce the significant vibration generated during the start and stop of the cylinder lifting, avoid the suction cup device from colliding with the mounting plate, and thus prevent the production accident of the cigarette box lid falling due to large vibration and causing the shutdown of the lid removing machine, but also reduce the damage of the components of the suction cup device caused by mutual collision due to vibration, enhance the stability of the suction cup device, and extend the service life of each component.

[0026] 4. The sliding rod of the utility model is in a state of being hollow inside. Its upper end is connected to the quick connector by threads, and the lower end is connected to the suction cup by threads. Other components are all sleeved outside the sliding rod. In this way, the airtightness of the gas passage can be ensured. When the vacuum pump starts and pumps out the gas, the internal vacuum state can last for a long time, ensuring that the suction force of the suction cup device on the box lid remains constant all the time, effectively avoiding the destruction of the vacuum environment due to air intake, and thus preventing the production accident of the box lid falling due to the reduction of the suction force and affecting the production efficiency. Brief Description of the Drawings

[0027] The following further elaborates on the specific implementation manners of the utility model in conjunction with the drawings, where:

[0028] Figure 1 is the overall structural schematic diagram of the suction cup device of the utility model;

[0029] Figure 2 is the overall structural schematic diagram of the suction cup assembly of the suction cup device of the utility model Figure 1 ;

[0030] Figure 3 is the overall structural schematic diagram of the suction cup assembly of the suction cup device of the utility model Figure 2 ;

[0031] Figure 4 is the front view of the suction cup assembly of the suction cup device of the utility model;

[0032] Figure 5 is the sectional view taken along the line A - A of the structure of the suction cup assembly of the suction cup device of the utility model;

[0033] Figure 6 is the structural schematic diagram of the sliding rod of the suction cup assembly of the utility model;

[0034] Figure 7 is the exploded structural schematic diagram of the suction cup assembly of the suction cup device of the utility model;

[0035] Figure 8 is the schematic diagram of the installation state of the suction cup device of the utility model;

[0036] Figure 9 is the schematic diagram of the use state of the suction cup device of the utility model;

[0037] Among them, the reference numerals in the figure:

[0038] 1 - Suction cup assembly;

[0039] 2 - Mounting plate;

[0040] 3 - Slide bar; 31 - Hexagonal nut end; 311 - Threaded hole; 32 - Cylindrical long rod; 321 - Threaded rod; 33 - Rubber block;

[0041] 4 - Threaded sleeve rod; 5 - Linear bearing; 6 - Adjusting nut; 7 - Suction cup; 8 - Connecting assembly; 9 - Spring; 10 - Quick connector; 11 - Cylinder; 12 - Vacuum pump; 13 - Smoke box; 14 - Gantry bracket. Detailed implementation manners

[0042] In order to make the technical means, creative features, achieved purposes and functions realized by the present utility model easy to understand, the technical solutions of the present utility model will be further described in detail below in conjunction with the accompanying drawings and specific implementation manners. It should be noted that, without conflict, the embodiments in the present application and the features in the embodiments can be combined with each other. The present utility model will be described in detail below with reference to the accompanying drawings and in conjunction with the embodiments.

[0043] As Figure 1 shown, a suction cup device for preventing the box cover from falling off in a capping machine includes:

[0044] A suction cup assembly 1, the suction cup assembly 1 is composed of a plurality of components sleeved on a slide bar 2 in sequence, the inside of the suction cup assembly 1 is a cavity structure, the suction cup assembly 1 is connected to a vacuum pump 12 through a quick connector 10, and the gas in the cavity can be pumped out under the operation of the vacuum pump 12 to form a vacuum state.

[0045] A mounting plate 2, a cylinder 11 is vertically provided above the mounting plate 2, one end of the piston rod of the cylinder 11 is fixedly connected to the mounting plate 2, and a plurality of through holes are provided on the mounting plate 2, and the through holes are evenly arranged, and the suction cup assembly 1 can be installed as needed.

[0046] Specifically, as Figure 2 , Figure 3 , Figure 4 shown, the suction cup assembly 1 includes:

[0047] A slide bar 3, the slide bar 3 is composed of a hexagonal nut end 31 and a cylindrical long rod 32, and the inside of the slide bar 3 is a through cavity through hole;

[0048] The threaded sleeve rod 4 has a structure with a through hole inside and threads outside. The internal through hole of the threaded sleeve rod 4 is sleeved with a linear bearing 5, and the external threads of the threaded sleeve rod 4 are connected to an adjusting nut 6. Among them, the linear bearing 5 and the threaded sleeve rod 4 are installed by interference fit, which can ensure that the linear bearing 5 remains relatively stationary with respect to the mounting plate 2 during the process of the suction cup assembly 1 sucking the box cover;

[0049] The suction cup 7 has a through hole in the middle and a slot at the top. A connecting component 8 is sleeved in the slot, and the connecting component 8 is used to connect the slide rod 3 and the suction cup 7;

[0050] The spring 9 is sleeved outside the cylindrical long rod 32, with one end in contact with the threaded sleeve rod 4 and the other end in contact with the connecting component 8. The spring 9 is only in contact connection with the threaded sleeve rod 4 and the connecting component 8, without a fixing method.

[0051] Specifically, as Figure 5 shown, the slide rod 3 includes: a hexagonal nut end 31, a cylindrical long rod 32, and a rubber block 33. The hexagonal nut end 31 is provided with a tapered threaded hole 311 for connecting the quick connector 10. The tail of the cylindrical long rod 32 is provided with a threaded rod 321 for connecting the suction cup 7. The rubber block 32 is pasted on the end face of the hexagonal nut to play a role in collision buffering.

[0052] In the present utility model, the rubber block 32 is pasted on the end face of the hexagonal nut end 31 by strong glue.

[0053] Specifically, as Figure 4 、 Figure 5 shown, the threaded sleeve rod 4 includes: a linear bearing 5 and an adjusting nut 6. The linear bearing 5 is sleeved on the slide rod 3 and is slidably connected to the slide rod 3 through the balls inside the linear bearing 5. The linear bearing 5 can slide freely along the slide rod 3. There are two groups of adjusting nuts 6 for fixedly installing the suction cup assembly 1 on the mounting plate 2.

[0054] In the present utility model, the adjusting nut 6 can independently adjust the installation height of a single suction cup assembly 1 to ensure that the suction cup positions of multiple suction cup assemblies 1 are on the same horizontal line.

[0055] Specifically, as Figure 7 shown, the top of the suction cup 7 is connected to the connecting component 8. One end of the connecting component 8 is in the shape of a hexagonal nut, and the other end is in the shape of a cylinder. The inside of the hexagonal nut is provided with a threaded hole that is threadedly matched with the end of the slide rod 3 for connecting the slide rod 3.

[0056] Specifically, as Figure 5 shown, one end of the spring 9 is in contact connection with the connecting component 8, and the other end is in contact connection with the linear bearing 5. The spring 9 is used for buffering and shock absorption.

[0057] Specifically, as Figure 8 、 Figure 9 shown, the quick connector 10 is connected to the vacuum pump 12 through a conduit. After the vacuum pump 12 is started, the gas remaining inside the suction cup 7 and the gas inside the cavity of the slide rod 3 can be completely pumped out, so as to form a vacuum state. Under the action of the external atmospheric pressure, the suction cup 7 can be closely adhered to and stabilized the cover of the cigarette box.

[0058] In the present utility model, a plurality of through holes are provided on the mounting plate 2 for mounting the suction cup assembly 1. The number of the suction cup assemblies 1 to be mounted can be determined according to the volume or mass of the cover of the cigarette box. One or more groups of cylinders 11 can be arranged on the mounting plate 2 for controlling the suction cup assembly 1 to rise or fall, so as to realize the suction operation of the cover of the cigarette box.

[0059] Finally, it should be noted that the concept, specific structure and technical effects of the present utility model have been clearly and completely described above in combination with the embodiments and the drawings, so as to fully understand the purpose, features and effects of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, other embodiments obtained by those skilled in the art without creative efforts shall fall within the protection scope of the present utility model. In addition, the connection relationship mentioned in the text does not refer only to the direct connection of components, but refers to the more optimal connection structure that can be formed by adding or reducing connection accessories according to the specific implementation situation. Each technical feature in the creation of the present utility model can be interactively combined without conflicting with each other.

Claims

1. A suction cup device for preventing the box cover from falling off the cover removing machine, characterized in that, Comprising: A suction cup assembly (1), which is composed of a plurality of components sleeved on a slide bar (3) in sequence. The inside of the suction cup assembly (1) is a through cavity through-hole; A mounting plate (2), above the center position of the mounting plate (2), a cylinder (11) is vertically provided. One end of the piston rod of the cylinder (11) is fixedly connected to the mounting plate (2), and a plurality of through-holes are provided on the mounting plate (2).

2. The suction cup device for preventing the box cover from falling off the cover removing machine according to claim 1, wherein, The suction cup assembly (1) includes: A slide bar (3), which is composed of a hexagonal nut end (31) and a cylindrical long rod (32). The inside of the slide bar (3) is a through-hole; A threaded sleeve rod (4), which has a through-hole inside and threads outside. The internal through-hole of the threaded sleeve rod (4) is sleeved with a linear bearing (5), and an adjusting nut (6) is connected to the outside of the threaded sleeve rod (4); A suction cup (7), a through-hole is provided in the middle of the suction cup (7), a slot is provided at the top of the suction cup (7), and a connecting component (8) is sleeved in the slot. The connecting component (8) is used to connect the slide bar (3) and the suction cup (7); A spring (9), which is sleeved outside the cylindrical long rod (32), one end contacts the threaded sleeve rod (4), and the other end contacts the suction cup (7).

3. The suction cup device for preventing the box cover from falling off the cover removal machine according to claim 2, characterized in that, The slide bar (3) includes: a hexagonal nut end (31), a cylindrical long rod (32) and a rubber block (33). The hexagonal nut end (31) is provided with a tapered threaded hole (311) for connecting a quick connector (10). The tail of the cylindrical long rod (32) is provided with a threaded rod (321) for connecting the suction cup (7). The rubber block (33) is pasted on the hexagonal nut end face to play a role in collision buffering.

4. The suction cup device for preventing the box cover from falling off the cover removing machine according to claim 2, characterized in that, The threaded sleeve rod (4) includes: a linear bearing (5) and an adjusting nut (6). The linear bearing (5) is sleeved on the slide bar (3) and is slidably connected to the slide bar (3) through the balls inside the linear bearing (5). The linear bearing (5) can slide freely along the slide bar (3). There are two groups of adjusting nuts (6) for fixedly installing the suction cup assembly (1) on the mounting plate (2).

5. The suction cup device for preventing the box cover from falling off the cover removing machine according to claim 4, characterized in that, The linear bearing (5) includes: The linear bearing (5) is installed with an interference fit with the threaded sleeve rod (4).

6. The suction cup device for preventing the box cover from falling off the cover removing machine according to claim 2, characterized in that, The suction cup (7) includes: a connecting component (8). One end of the connecting component (8) is in the shape of a hexagonal nut, and the other end is in the shape of a cylinder. A threaded hole for threaded cooperation with the end of the slide bar (3) is provided inside the hexagonal nut end for connecting the slide bar (3).

7. The sucker device for preventing the box cover from falling off the cover removing machine according to claim 2, wherein, The spring (9) includes: One end of the spring (9) is in contact connection with the connecting component (8), and the other end is in contact connection with the linear bearing (5). The spring (9) is used for buffering and shock absorption.

8. The sucker device for preventing the box cover from falling off the cover removing machine according to claim 3, characterized in that The quick connector (10) includes: The quick connector (10) is connected to a vacuum pump (12). The vacuum pump (12) can pump out all the gas remaining inside the suction cup (7) and the gas inside the through-hole of the slide bar (3), so that a vacuum state is formed inside the suction cup (7). Under the action of the external atmospheric pressure, the suction cup (7) can tightly suck the cigarette box lid.

9. The suction cup device for preventing the box cover from falling off the cover removing machine according to claim 1, wherein, The mounting plate (2) includes: a cylinder (11) is vertically provided above the center position of the mounting plate (2), and the cylinder (11) is used to control the suction cup assembly (1) to rise or fall, so as to achieve the suction work on the cover of the cigarette box. A plurality of through holes provided on the mounting plate (2) are used to mount the suction cup assembly (1), and the installation quantity can be determined according to the quality and volume of the cover of the cigarette box.