Emergency control box of crane

By designing an emergency control box, using a combination of box body, relay, switch and plug-in, the plug-and-play crane controller is realized, solving the problems of high controller replacement cost and complex maintenance, and reducing maintenance costs and time.

CN223073797UActive Publication Date: 2025-07-08TAIZHONG GRP (XIAN) EQUIP TECH CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202422427667.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-09
Publication Date
2025-07-08
Estimated Expiration
2034-10-09

AI Technical Summary

Technical Problem

The replacement cost of existing crane controllers is high and affects production progress, high maintenance cost, and complex replacement process.

Method used

Design an emergency control box, including the box body, relay, switch and plug-in, adopting two-position self-locking switch and a specific model of plug-in, with a simple structure, and can be replaced by a direct plug-in to achieve plug-and-play.

Benefits of technology

Reduces maintenance costs, reduces maintenance time, simplifies the controller replacement process, and ensures emergency operation control of the crane.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223073797U_ABST
    Figure CN223073797U_ABST
Patent Text Reader

Abstract

The utility model discloses an emergency control box of a crane. The emergency control box of the crane comprises a box body, a relay, a switch and a plug-in, the relay is arranged in the box body, the switch is arranged on one side of the box body, and the plug-in is arranged at one end of the box body and connected with the relay and the switch respectively; the plug-in comprises a plug-in A and a plug-in B. The plug-in A and the plug-in B are arranged. The controller is low in manufacturing cost, can replace the controller to control the crane to work without programming when the controller breaks down, and effectively improves the production efficiency.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model belongs to the technical field of cranes, and particularly relates to an emergency control box for a crane. Background Art

[0002] With the development of industry, cranes have become indispensable working equipment. As the main control center of the crane, the controller is prone to damage or failure during long-term use of the crane.

[0003] In the prior art, the controller needs to be programmed according to the corresponding operating procedures of the crane before replacement. However, the new controller is expensive, which seriously affects the production progress during the controller replacement process and increases the maintenance cost at the same time. Summary of the Utility Model

[0004] To solve some or all of the technical problems existing in the above prior art, the utility model provides an emergency control box for a crane, which includes a box body, a relay, a switch and a plug-in unit, wherein:

[0005] The relay is arranged inside the box body, the switch is arranged on one side of the box body, and the plug-in unit is arranged at one end of the box body and is respectively connected to the relay and the switch;

[0006] The plug-in unit includes a plug-in unit A and a plug-in unit B, and the plug-in unit A and the plug-in unit B are arranged side by side.

[0007] Further, in the above emergency control box for a crane, there are four switches, all of which are two-position self-locking switches. One of the switches is a spare switch, and the control ends of the other three switches are connected to the output terminals of the plug-in unit B.

[0008] Further, in the above emergency control box for a crane, the input end of the relay is connected to the input terminal of the plug-in unit B, and the output end of the relay is respectively connected to the output terminals of the plug-in unit A and the plug-in unit B.

[0009] Further, in the above emergency control box for a crane, the plug-in unit A adopts a plug-in unit with the model number 776087-1, and the plug-in unit B adopts a plug-in unit with the model number 776163-1.

[0010] Further, in the above emergency control box for a crane, the box body is bent from a carbon steel plate with a thickness of 1.5 mm.

[0011] The emergency control box for a crane of the utility model has the following advantages and beneficial effects:

[0012] The overall structure is simple and the cost is low. It can replace the controller to control the crane without programming, is plug-and-play, effectively reduces the maintenance cost, and at the same time reduces the repair time after the controller is damaged. Description of the Drawings

[0013] In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the drawings required for use in the description of the embodiments or the prior art. Obviously, the drawings in the following description are only for further understanding of the embodiments of the present invention and constitute a part of the present invention. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on these drawings. In the drawings:

[0014] Figure 1 is a schematic diagram of the overall structure of the emergency control box of the crane of the present utility model;

[0015] Figure 2 is a schematic diagram of the internal structure of the emergency control box of the crane of the present utility model;

[0016] Figure 3 is a schematic diagram of the control circuit principle of the emergency control box of the crane of the present utility model.

[0017] Description of the Reference Numerals:

[0018] 1: box body; 2: relay; 3: switch;

[0019] 4: plug-in, 41: A plug-in, 42: B plug-in. Detailed Embodiments

[0020] To make the objectives, technical solutions, and advantages of the present utility model clearer, the following will clearly and completely describe the technical solutions of the present utility model in conjunction with the specific embodiments and corresponding drawings of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all of the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts fall within the scope of protection of the present utility model.

[0021] As Figures 1 to 2 shown, the emergency control box of the crane of the present utility model includes a box body 1, a relay 2, a switch 3, and a plug-in 4, where:

[0022] The relay 2 is arranged inside the box body 1, the switch 3 is arranged on one side of the box body 1, and the plug-in 4 is arranged at one end of the box body 1 and is respectively connected to the relay 2 and the switch 3;

[0023] The plug-in 4 includes an A plug-in 41 and a B plug-in 42, and the A plug-in 41 and the B plug-in 42 are arranged side by side.

[0024] Further, in the emergency control box of the crane of the present utility model, there are four switches 3, all of which are two-position self-locking switches. One of the switches 3 is a spare switch 3. Thus, after one of the switches 3 fails, it can be replaced by the spare switch 3, thereby avoiding the problem of overall replacement due to the damage of the switch 3 during long-term use. The control ends of the other three switches 3 are connected to the output terminal of the B plug-in 42, effectively ensuring that the equipment can perform emergency operations by controlling the switch 3.

[0025] Further, in the emergency control box of the crane of the present utility model, the input end of the relay 2 is connected to the input terminal of the B plug-in 42, and the output end of the relay 2 is respectively connected to the output terminals of the A plug-in 41 and the B plug-in 42. Thus, the emergency control box can perform corresponding actions by inputting a control signal without programming.

[0026] Further, in the emergency control box of the crane of the present utility model, the A plug-in 41 adopts the plug-in of model 776087-1, and the B plug-in 42 adopts the plug-in of model 776163-1, so that the models of the A plug-in 41 and the B plug-in 42 are the same as those of the original controller plug-in, ensuring interchangeability.

[0027] Further, in the emergency control box of the crane of the present utility model, the box body 1 is bent from a carbon steel plate with a thickness of 1.5 mm. The bending size of the box body 1 can be the same as that of the original controller, so as to ensure that the box body 1 can be embedded in the installation slot of the original controller.

[0028] Specifically, when replacing the original controller with the emergency control box of the new crane, the original controller is pulled out. At this time, the control cable is inserted into the corresponding A plug-in 41 and B plug-in 42, realizing plug-and-play. As Figure 3 shown, the lifting of the crane can be controlled by controlling the switch 3. At the same time, by inputting corresponding control signals to the input end of the B plug-in 42 and processing them by the relay 2, corresponding action signals are output to the output ends of the A plug-in 41 and the B plug-in 42, so as to control the crane and replace the original controller to work.

[0029] To sum up, compared with the prior art, the emergency control box of the crane of the present utility model has the following advantages and beneficial effects:

[0030] The overall structure is simple and the cost is low. By connecting the A plug-in and the B plug-in with the relay and the switch, it can control the crane instead of the controller without programming, realizing plug-and-play, effectively reducing the maintenance cost, and at the same time reducing the maintenance time after the controller is damaged.

[0031] It should be noted that in this article, unless otherwise clearly stipulated and defined, the term "connection" or its synonyms should be understood in a broad sense. For example, "connection" can be a fixed connection or a detachable connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the communication inside two components or the interaction relationship between two components. For those of ordinary skill in the art, the specific meaning of the above terms in the present invention can be understood according to specific circumstances. Moreover, expressions such as "first" and "second" are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. At the same time, the term "comprising", "including" or any other variant thereof is intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements not only includes those elements, but also includes other elements not expressly listed, or further includes elements inherent to such process, method, article or device. In addition, in this article, "front", "rear", "left", "right", "upper" and "lower" are all referred to the placement state shown in the drawings.

[0032] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it; although the present invention has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that they can still modify the technical solutions recorded in the foregoing embodiments, or perform equivalent replacements for some of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the embodiments of the present invention.

Claims

1. An emergency control box for a crane, characterized in that, The emergency control box of the crane includes a box body, a relay, a switch, and a plug-in, where: The relay is arranged inside the box body, the switch is arranged on one side of the box body, and the plug-in is arranged at one end of the box body and is respectively connected to the relay and the switch; The plug-in includes a plug-in A and a plug-in B, and the plug-in A and the plug-in B are arranged side by side.

2. The emergency control box of the crane according to claim 1, characterized in that, There are four switches, all of which are two-position self-locking switches. One of the switches is a spare switch, and the control ends of the other three switches are connected to the output terminal of the plug-in B.

3. The emergency control box of the crane according to claim 1, characterized in that The input end of the relay is connected to the input terminal of the plug-in B, and the output end of the relay is respectively connected to the output terminals of the plug-in A and the plug-in B.

4. The emergency control box of the crane according to claim 1, characterized in that, The plug-in A uses a plug-in with the model number 776087-1, and the plug-in B uses a plug-in with the model number 776163-1.

5. The emergency control box of the crane according to claim 1, characterized in that, The box body is bent from a carbon steel plate with a thickness of 1.5 mm.