Automatic charging control device for ton barrel of storage tank
By designing the automatic control device for feeding ton barrels in storage tanks, using filling guns, floor scale components and PLC programming control, the automatic feeding of storage tanks in storage tanks is achieved, solving the problems of low manual operation efficiency and poor accuracy in the prior art, and improving the working efficiency of single-person operation and the accuracy of feeding.
Patent Information
- Application Number
- CN202422402226.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-30
- Publication Date
- 2025-07-08
- Estimated Expiration
- 2034-09-30
AI Technical Summary
The filling of existing storage tank ton barrels requires two people to cooperate in operation, which has problems such as unclear communication, high labor consumption, low work efficiency and inability to accurately control the filling amount.
An automatic control device for feeding ton barrel of storage tank is designed, including filling guns, floor scale components, positioning sensors and weighing sensors. The automatic feeding process is realized through PLC computer programming control, and the liquid level height is monitored in combination with a liquid level meter to avoid overflow.
It realizes automated feeding for single-person operation, improves work efficiency, avoids material leakage, and ensures the accuracy and safety of the feeding process.
Smart Images
Figure CN223073914U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to an automatic control device for feeding a storage tank ton barrel in the field of storage tank ton barrels. Background Art
[0002] The existing feeding of storage tank ton barrels is controlled by an operator manually operating the start and stop of a perfusion pump. At the same time, another observer is required to conduct on-site observation of the capacity of the storage tank ton barrel, feedback the remaining capacity information of the storage tank ton barrel, and command to stop filling. In a noisy factory environment, it will lead to unclear and untimely communication, resulting in the risk of overflow of the storage tank ton barrel and the risk of incorrect pipeline connection. At the same time, the operation requires two people to cooperate, consuming manpower and having low work efficiency. The filling volume of the storage tank ton barrel cannot be accurately controlled either. Content of the Utility Model
[0003] The purpose of the utility model is to overcome the deficiencies of the prior art and provide an automatic control device for feeding a storage tank ton barrel, which can realize automatic and controllable filling of the storage tank ton barrel.
[0004] A technical solution to achieve the above purpose is: an automatic control device for feeding a storage tank ton barrel, including a filling gun, and further including a weighing scale assembly;
[0005] The weighing scale assembly includes a weighing scale and a filling gun support. The weighing scale is horizontally arranged on the ground, and the filling gun support is fixed on one side of the weighing scale. A filling gun slideway is arranged on the filling gun support, and a filling gun seat that can slide up and down along the filling gun slideway is arranged thereon. The filling gun seat is driven by a servo motor. The filling gun is vertically inserted into the filling gun seat, and the muzzle of the filling gun faces directly downward. The filling gun is connected to the feeding module through a feeding pipeline; the filling gun seat is provided with a positioning sensor, the mouth of the filling gun is provided with a liquid level gauge, and the weighing scale is provided with a weighing sensor. The three are jointly connected to the control PLC of the feeding module and are programmed and controlled through the control PLC computer.
[0006] Further, the filling gun support includes a support column, a cross beam, and a slideway column. The support column is vertically arranged on one side of the weighing scale, the slideway column is connected to the top of the support column through the cross beam, and a filling gun slideway is opened on the slideway column.
[0007] Further, the filling gun support further includes a positioning block. The positioning block is arranged at the bottom of the slideway column. A filling hole for the filling gun to pass through and guide it is opened on the positioning block, and a positioning sensor for detecting the position of the filling barrel is arranged at the bottom of the positioning block.
[0008] Further, an auxiliary support beam is further arranged on the support column, and the auxiliary support beam is bridged between the support column and the slideway column.
[0009] Further, an electric control box for manually controlling the filling gun and the filling gun seat is arranged on the filling gun support.
[0010] Furthermore, an emergency stop button is provided on the electric control box.
[0011] An automatic control device for adding materials to a storage tank ton barrel of the present utility model can realize automatic control of the feeding and filling operation. The operation process is input on the PLC operation computer. After detecting that the filling barrel is accurately placed at the filling position, the operation process is started, otherwise the operation process is locked; the feeding process is monitored by a weighing sensor, and at the same time, the liquid level gauge synchronously monitors the liquid level height in the filling barrel. When the warning liquid level is reached, the filling process is stopped to avoid material leakage caused by human input errors or other reasons. Only one person is required to complete the filling operation using the present utility model, which improves work efficiency. Brief Description of the Drawings
[0012] Figure 1 It is a schematic structural diagram of an automatic control device for adding materials to a storage tank ton barrel of the present utility model. Detailed Embodiment
[0013] In order to better understand the technical solution of the present utility model, the following will be described in detail through specific embodiments:
[0014] Embodiment 1: Please refer to Figure 1 , an automatic control device for adding materials to a storage tank ton barrel of the present utility model includes a filling gun 1 and a weighing scale assembly. The weighing scale assembly includes a weighing scale 2 and a filling gun support 3.
[0015] The weighing scale 2 is horizontally arranged on the ground.
[0016] The filling gun support 3 is fixed on one side of the weighing scale and includes a support column 31, a cross beam 32, a slideway column 33 and an auxiliary support beam 34. The support column 31 is vertically arranged on one side of the weighing scale. The slideway column 33 is connected to the top of the support column 31 through the cross beam 32. A filling gun slideway is provided on the slideway column 33. The auxiliary support beam 34 is bridged between the support column 31 and the slideway column 33 to ensure that the shaking of the support is reduced when the filling gun seat moves on the slideway column and ensure the stable operation of the filling gun.
[0017] A filling gun seat 4 that can slide up and down along the filling gun slideway is arranged on the filling gun slideway. The filling gun seat 4 is driven by a servo motor. The filling gun 1 is vertically inserted into the filling gun seat. The muzzle of the filling gun faces directly downward. The filling gun is connected to the feeding module 52 through a feeding pipeline 51. The filling gun seat 4 is provided with a positioning sensor to monitor the real-time position of the filling gun seat; the mouth of the filling gun 1 is provided with a liquid level gauge to monitor the real height of the liquid level in the filling barrel; the weighing scale 2 is provided with a weighing sensor. The three are jointly connected to the control PLC of the feeding module, and the filling process is programmed and controlled through the control PLC computer.
[0018] The canned gun bracket 3 further includes a positioning block 35 which is arranged at the bottom of the slide column 33. A filling hole for the filling gun to pass through and guide it is provided on the positioning block, and a positioning sensor for detecting the position of the filling barrel is provided at the bottom of the positioning block 35.
[0019] Before the filling operation, first, the operator places the filling ton barrel at the designated position marked on the floor scale, which is at the bottom of the positioning block. The positioning sensor detects the position of the ton barrel. When the position deviates from the designated position, the main control gives a prompt on the display screen and locks the filling process, and the filling operation process cannot be started.
[0020] After the ton barrel is placed in place, the operator operates the plc to program and control the filling. During this process, the positioning sensor of the canned gun seat detects the position of the canned gun seat and shows whether the canned gun is in place. The weighing sensor of the floor scale can intuitively monitor the filling progress and rate. The liquid level gauge at the mouth of the filling gun monitors the liquid level height in the filling barrel, and automatically stops the filling operation process and gives a prompt after reaching the warning liquid level height.
[0021] After the filling operation is completed, the canned gun seat rises to the reset position and gives a position prompt. The operator transports the filled ton barrel, and thus a filling process is completed.
[0022] Embodiment 2:
[0023] In another embodiment, an electric control box 6 for manually controlling the canned gun and the canned gun seat is provided on the canned gun bracket. The function of the electric control box is that when the equipment is not connected to the control plc of the feeding module or is disconnected due to accidental circumstances, the lifting of the canned gun can still be operated manually and the filling operation process can be carried out. An emergency stop button is provided on the electric control box to emergently stop the filling in case of overfilling of the filling barrel or other emergencies.
[0024] Embodiment 3:
[0025] In another embodiment, the feeding module 52 is connected to the slide rail system erected on the top of the factory area and can slide between different storage tank ton barrel feeding automatic control devices, so as to realize the filling control of a set of systems for different equipment.
[0026] Those of ordinary skill in the art in this technical field should recognize that the above embodiments are only used to illustrate the present invention and are not used as a limitation to the present invention. As long as within the scope of the substantial spirit of the present invention, the changes and modifications to the above embodiments will fall within the scope of the claims of the present invention.
Claims
1. An automatic control device for adding materials to a storage tank ton barrel, including a filling gun, characterized in that, It also includes a platform scale assembly; The platform scale assembly includes a platform scale and a canning gun support. The platform scale is horizontally arranged on the ground. The canning gun support is fixed to one side of the platform scale. A canning gun slideway is arranged on the canning gun support, and a canning gun seat that can slide up and down along the canning gun slideway is arranged thereon. The canning gun seat is driven by a servo motor. The filling gun is vertically inserted into the canning gun seat, and the muzzle of the filling gun faces directly downward. The canning gun is connected to the feeding module through a feeding pipeline; a positioning sensor is provided on the canning gun seat, a liquid level gauge is provided at the mouth of the filling gun, and a weighing sensor is provided on the platform scale. The three are jointly connected to the control PLC of the feeding module and are programmed and controlled through the control PLC computer.
2. The automatic control device for feeding a storage tank ton barrel according to claim 1, characterized in that, The canning gun support includes a support column, a cross beam, and a slideway column. The support column is vertically arranged on one side of the platform scale. The slideway column is connected to the top of the support column through the cross beam, and a canning gun slideway is opened on the slideway column.
3. The automatic control device for adding materials to a storage tank ton barrel according to claim 2, characterized in that, The canning gun support also includes a positioning block. The positioning block is arranged at the bottom of the slideway column. A filling hole for the filling gun to pass through and guide it is opened on the positioning block, and a positioning sensor for detecting the position of the filling barrel is provided at the bottom of the positioning block.
4. The automatic control device for feeding a storage tank ton barrel according to claim 2, characterized in that, An auxiliary support beam is also provided on the support column. The auxiliary support beam is bridged between the support column and the slideway column.
5. The automatic control device for charging a storage tank ton barrel according to claim 1, characterized in that, An electric control box for manually controlling the canning gun and the canning gun seat is provided on the canning gun support.
6. The automatic control device for feeding a storage tank ton barrel according to claim 5, characterized in that, An emergency stop button is provided on the electric control box.