Bridge fabrication machine load-bearing main beam and outer mold adjusting device
By designing the load-bearing main beam and external mold adjustment device, the problem of inconvenience in support and movement of the external mold during cantilever casting construction is solved, and the stable support and rapid release of the external mold is achieved, which improves construction efficiency and safety.
Patent Information
- Application Number
- CN202422284363.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-19
- Publication Date
- 2025-07-08
- Estimated Expiration
- 2034-09-19
AI Technical Summary
In the cantilever casting construction of bridge-building machines, the support and guide structure of the outer mold are not effective enough, resulting in inconvenient movement of the outer mold and affecting construction efficiency.
A load-bearing main beam and an external mold adjustment device are designed, including a load-bearing body and an external mold adjustment structure. The load-bearing body is suspended under the bridge main body through a suspended seat, and is equipped with reinforcement ribs and installation holes. The outer mold main body achieves position adjustment through a transverse rod and a height adjustment member, and combines the support rod and pulley to ensure stable movement of the outer mold.
It improves the support strength and movement efficiency of the outer mold, ensures smooth release of the mold when the outer mold is separated from the inner mold, and improves the construction efficiency and safety.
Smart Images

Figure CN223074612U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of bridge main building equipment, in particular to a load-bearing main beam and an external mold adjusting device of a bridge building machine. Background Art
[0002] With the rapid development of social economy, the development of bridge main body construction is rapid. Among them, cantilever casting construction is often used for the casting construction of bridge main bodies. Cantilever casting construction refers to a construction method in which, on both sides of the bridge axis with the pier as the center, after binding the steel reinforcement cage, a special equipment is used to symmetrically and balancedly pour the concrete beam body section by section towards the mid-span, and prestress is applied section by section. The bridge building machine is mainly used for the construction of railway box girders. After the segment assembly is completed, later construction such as transverse wet joints and tensioning operations are also carried out on the bridge erecting machine. After the later construction is completed, the bridge building machine moves to the next span.
[0003] When the bridge building machine moves to the next step, it is necessary to separate the internal internal mold and external mold from the casting body before it can move to the next step, and a structure for effectively supporting the external mold needs to be set up to ensure that the external mold can be supported and guided to ensure the normal movement of the external mold.
[0004] In summary, it is obvious that the existing technology has inconveniences and defects in actual use, so it is necessary to improve. Content of the Utility Model
[0005] In view of the above defects, the purpose of the utility model is to provide a load-bearing main beam and an external mold adjusting device of a bridge building machine, which can ensure effective support for the external mold and ensure that the external mold can move on the load-bearing main beam by setting a load-bearing main beam and an external mold adjusting structure with higher strength.
[0006] To achieve the above purpose, the utility model provides a load-bearing main beam of a bridge building machine, including: a load-bearing main body, in which a number of reinforcing rib plates are arranged; the load-bearing main body is suspended below the wing plate of the bridge main body through a suspension seat; at least two through mounting holes are opened on the side surface of the load-bearing main body, and the mounting holes are circular or rectangular or polygonal.
[0007] According to the load-bearing main beam of the utility model, a load-bearing self-locking device is fixedly arranged at the top of one end of the load-bearing main body, and an abutting plate is arranged at the top of the load-bearing self-locking device, which abuts against the wing plate of the bridge main body, and the load-bearing self-locking device is an oil cylinder or an air cylinder or an electric push rod.
[0008] According to the load-bearing main beam of the utility model, the structure of the load-bearing main body is a standard rectangular main beam or a trapezoidal main beam or a single bevel-headed rectangular main beam or a double bevel-headed main beam or a parallel-headed main beam
[0009] The present utility model further provides an outer mold adjusting device, comprising: two sets of oppositely arranged outer mold bodies mounted on a load-bearing main body; a transverse rod inserted inside the mounting hole, with a support rod fixed between adjacent two of the transverse rods, and a transverse adjusting member for driving the transverse rod to slide inside the mounting hole fixed on the support rod, and a height adjusting member for supporting the outer mold body provided on the transverse rod; a plurality of positioning adjusting lead screws, one end of each positioning adjusting lead screw rotatably connected to the load-bearing main body, and the other end rotatably connected to the outer mold body.
[0010] According to the outer mold adjusting device of the present utility model, a support frame is provided on the back side of the outer mold body, two longitudinal beams are fixedly provided on the lower plane of the support frame, there are two transverse rods, there are four height adjusting members, the four height adjusting members are respectively arranged at the left and right ends of the two transverse rods, one end of the height adjusting member is fixedly connected to the transverse rod, and the other end is movably connected to the bottom of the longitudinal beam.
[0011] According to the outer mold adjusting device of the present utility model, triangular supports are correspondingly installed at the bottom of the mounting hole on the transverse rod, slide rails are provided on the triangular supports, and pulleys cooperating with the slide rails are fixedly provided on the transverse rod.
[0012] According to the outer mold adjusting device of the present utility model, an inner mold is provided between the two sets of outer mold bodies, and during use, concrete is poured between the inner mold and the outer mold.
[0013] In summary, the technical effects produced by the present utility model are as follows:
[0014] 1. By providing a load-bearing main beam with higher strength, it is ensured that when installing the outer mold, the transverse rod on which the outer mold is stressed can be inserted through the reinforcing rib plates, thereby ensuring the load-bearing capacity of the transverse rod and the strength of the load-bearing main beam.
[0015] 2. By providing an adjusting structure for adjusting the position of the outer mold, it is ensured that the horizontal and vertical positions of the outer mold can be adjusted, so that rapid demolding can be achieved by adjusting the position of the outer mold during demolding. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 is a three-dimensional structural schematic diagram of the bridge building machine of the present utility model;
[0017] Figure 2 is a three-dimensional structural schematic diagram of the outer mold of the present utility model;
[0018] Figure 3 is a three-dimensional structural schematic diagram of the bottom of the outer mold of the present utility model;
[0019] Figure 4 is a side view structural schematic diagram of the outer mold of the present utility model;
[0020] Figure 5 is a schematic diagram of the three-dimensional structure inside the load-bearing main body of the present utility model;
[0021] Figure 6 are schematic diagrams of multiple shapes of the load-bearing main body of the present utility model
[0022] In the figure, 1 - bridge main body, 2 - external mold adjusting device, 21 - external mold main body, 22 - load-bearing main body, 221 - installation hole, 222 - reinforcing rib plate, 23 - pulley, 24 - transverse adjusting member, 25 - triangular support, 26 - transverse rod, 27 - support frame, 28 - positioning adjusting screw rod, 29 - height adjusting member, 3 - internal mold, 4 - hanging seat. Specific embodiments
[0023] In order to make the purpose, technical solutions and advantages of the present utility model clearer, the following further details the present utility model in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present utility model and are not used to limit the present utility model.
[0024] See Figure 2 and Figure 5 , the present utility model provides a load-bearing main beam of a bridge erector, which includes a load-bearing main body 22. The load-bearing main body 22 is suspended below the wing plate of the bridge main body through a hanging seat 4 to ensure the normal installation of the load-bearing main body. At least two through installation holes are provided on the side of the load-bearing main body 22. The load-bearing main body 22 adopts a welded structure of alternating horizontal plates and vertical plates, and at the same time, a number of reinforcing rib plates 222 are provided inside it to ensure the overall load-bearing capacity of the load-bearing main body 22 and reduce the self-weight of the load-bearing main body 22. The top of the load-bearing main body 22 is slidably installed at the bottom of the bridge main body 1 to ensure that the load-bearing main body 22 can be moved according to requirements. At least two installation holes 221 are provided on the load-bearing main body 22. The installation holes 221 are circular or rectangular or polygonal. The positions of the installation holes 221 correspond to the positions of the reinforcing rib plates 222 among them, so as to ensure that when the transverse rod 26 is inserted into the interior of the installation holes 221, the pressure it receives will directly act on the reinforcing rib plates 222, preventing the low load-bearing capacity of the installation holes 221 caused by the external force on a single load-bearing main body 22. A load-bearing self-locking oil cylinder is fixedly provided at the top of one end of the load-bearing main body 22, and a contact plate is provided at the top of the load-bearing self-locking oil cylinder, so as to ensure that the angle of the load-bearing main body 22 on the bridge main body 1 can be adjusted to ensure the level of the load-bearing main body 22. The load-bearing main body structure is a standard rectangular main beam or a trapezoidal main beam or a single-inclined-head rectangular main beam or a double-inclined-head main beam or a parallel-head main beam.
[0025] See Figures 1 to 5, the present utility model also provides an outer mold adjusting device 2, including: two groups of oppositely arranged outer mold bodies 21 installed on a load-bearing main body 22, the outer mold bodies 21 cooperate with an inner mold 3 to form a casting area for casting a bridge main body 1, facilitating the casting and molding of the bridge main body 1; a transverse rod 26, which is inserted into the interior of the mounting hole 221, and a support rod is fixedly arranged between adjacent two of the transverse rods 26 to ensure the fixation of the positions between the transverse rods 26. A transverse adjusting member 24 for driving the transverse rod 26 to slide inside the mounting hole 221 is fixedly arranged on the support rod. By driving the transverse rod 26 to slide inside the mounting hole 221 through the transverse adjusting member 24, the position of the outer mold is further adjusted. A height adjusting member 29 for supporting the outer mold body 21 is arranged on the transverse rod 26. The position of the top of the outer mold is adjusted through the height adjusting member 29. At the same time, by arranging a plurality of height adjusting members 29 to cooperate with each other, it is convenient to adjust the level of the top of the outer mold body 21; a plurality of positioning adjusting lead screws 28, one end of the positioning adjusting lead screw 28 is rotatably connected to the load-bearing main body 22, and the other end is rotatably connected to the outer mold body 21. The position of the side mold can be positioned and fixed through the positioning adjusting lead screw.
[0026] Preferably, a support frame 27 is arranged on the inner side of the outer mold body 21 of the present utility model. There are two of the transverse rods 26 and four of the height adjusting members 29. The four height adjusting members 29 are respectively arranged at the ends of the two transverse rods 26. One end of the height adjusting member 29 is fixedly connected to the transverse rod 26, and the other end is fixedly connected to the support frame 27. Through the four height adjusting members 29, the heights of the four diagonals of the top of the outer mold body 21 can be adjusted, so as to realize the adjustment of the horizontal position of the top of the outer mold body 21.
[0027] Preferably, a triangular support 25 is correspondingly installed at the bottom of the mounting hole 221 on the transverse rod 26. A slide rail is arranged on the triangular support 25, and a pulley 23 cooperating with the slide rail is fixedly arranged on the transverse rod 26 to ensure that the transverse rod 26 can smoothly move on the triangular support 25, and further ensure that the transverse rod 26 smoothly moves inside the mounting hole 221. A transverse support is fixedly arranged at the bottom of the support frame 27, and the height adjusting member 29 is fixedly arranged at the bottom of the transverse support. An inner mold 3 is arranged between the two groups of outer mold bodies 21. During use, concrete is poured between the inner mold 3 and the outer mold, and at the same time, the positions of the outer mold body 21 and the inner mold 3 are moved after the concrete pouring is completed, so as to facilitate the demolding process of the concrete.
[0028] In this embodiment, when in use, the position of the outer mold is adjusted by adjusting the lateral adjustment member 24 and the height adjustment member 29, so that the outer mold and the inner mold 3 cooperate to form an interval for pouring concrete. At the same time, after the pouring is completed, when demolding is required, the outer mold is driven to move by the height adjustment member 29 and the lateral adjustment member 24, thereby separating the outer mold from the concrete and completing the demolding process.
[0029] In summary, the utility model provides a load-bearing main beam of a bridge-building machine, which includes a load-bearing main body. The load-bearing main body adopts a welded structure of alternating horizontal plates and vertical plates, and is provided with a plurality of reinforcing ribs inside the load-bearing main body to ensure the overall load-bearing capacity of the load-bearing main body and reduce the weight of the load-bearing main body. The top of the load-bearing main body is slidably installed on the bottom of the bridge body to ensure that the load-bearing main body can be moved as needed. At least two mounting holes are provided on the load-bearing main body, and the positions of the mounting holes correspond to the positions of the reinforcing ribs therein, so as to ensure that when the transverse rod is inserted into the interior of the mounting hole, the load-bearing main body can be moved as needed. The pressure will directly act on the reinforced rib plate to prevent the single load-bearing body from being subjected to external force, resulting in a low load-bearing capacity of the installation hole. A load-bearing self-locking cylinder is fixedly provided on the top of one end of the load-bearing body, and an abutment plate is provided on the top of the load-bearing self-locking cylinder, thereby ensuring that the angle of the load-bearing body on the bridge body can be adjusted to ensure the level of the load-bearing body. In summary, the technical effect produced by the utility model is that a higher-strength load-bearing main beam is provided to ensure that when the outer mold is installed, the transverse rods that bear the force of the outer mold can be passed through the reinforced rib plate, thereby ensuring the load-bearing capacity of the transverse rods and ensuring the strength of the load-bearing main beam.
[0030] The present utility model also provides an outer mold adjusting device, which includes: two groups of oppositely arranged outer mold bodies installed on a load-bearing main body. The outer mold bodies cooperate with an inner mold to form a pouring area for pouring a bridge main body, facilitating the pouring and molding of the bridge main body; a transverse rod, which is inserted into the interior of the installation hole. A support rod is fixedly arranged between adjacent two of the transverse rods to ensure the fixation of the positions between the transverse rods. A transverse adjusting member for driving the transverse rod to slide inside the installation hole is fixedly arranged on the support rod. The transverse rod is driven to slide inside the installation hole by the transverse adjusting member to further adjust the position of the outer mold. A height adjusting member for supporting the outer mold body is arranged on the transverse rod. The position of the top of the outer mold is adjusted by the height adjusting member. At the same time, by arranging a plurality of height adjusting members to cooperate with each other, it is convenient to adjust the level of the top of the outer mold body; several positioning adjusting lead screws, one end of each positioning adjusting lead screw is rotatably connected to the load-bearing main body, and the other end is rotatably connected to the outer mold body. The position of the side mold can be positioned and fixed by the positioning adjusting lead screw. In summary, the technical effect produced by the present utility model is that by providing an adjusting structure for adjusting the position of the outer mold, it is ensured that the horizontal and vertical positions of the outer mold can be adjusted, so as to ensure that the outer mold can be quickly demolded by adjusting its position during demolding.
[0031] Certainly, the present utility model may also have many other embodiments. Without departing from the spirit and essence of the present utility model, those skilled in the art can make various corresponding changes and deformations according to the present utility model. However, these corresponding changes and deformations should all fall within the protection scope of the appended claims of the present utility model.
[0032] In the description of the present utility model, it should be understood that the orientation or positional relationship indicated by the terms "center", "longitudinal", "transverse", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, it should not be construed as a limitation to the present utility model. In addition, the terms "first", "second", etc. are only used for descriptive purposes and cannot be understood as indicating or implying relative importance or implicitly indicating the quantity of the indicated technical features. Thus, the features defined with "first", "second", etc. may explicitly or implicitly include one or more of such features. In the description of the present utility model, unless otherwise specified, the meaning of "a plurality" is two or more.
Claims
1. A load-bearing main beam of a bridge erector, characterized in that, Comprising: A load-bearing main body, inside which there are several reinforcing rib plates. The load-bearing main body is suspended below the wing plate of the bridge main body through a hanging seat. At least two through mounting holes are formed on the side surface of the load-bearing main body, and the mounting holes are circular or rectangular or polygonal.
2. The load-bearing main beam of the bridge building machine according to claim 1, wherein At the top of one end of the load-bearing main body, a load-bearing self-locking device is fixedly arranged. A butting plate is arranged at the top of the load-bearing self-locking device and abuts against the wing plate of the bridge main body. The load-bearing self-locking device is an oil cylinder or a pneumatic cylinder or an electric push rod.
3. The load-bearing main girder of the bridge-building machine according to claim 1, characterized in that, The structure of the load-bearing main body is a standard rectangular main beam or a trapezoidal main beam or a single-slope-head rectangular main beam or a double-slope-head main beam or a parallel-head main beam.
4. An outer mold adjusting device is installed on the load-bearing main beam described in claim 1 or 2 or 3, and is characterized in that Comprising: Two groups of symmetrically arranged outer mold main bodies mounted on the load-bearing main body; A transverse rod, which is inserted into the mounting hole on the side surface of the load-bearing main body. A support rod is fixedly arranged between two adjacent transverse rods. A transverse adjusting member for driving the transverse rod to slide inside the mounting hole is movably connected to the support rod. A height adjusting member for supporting the outer mold main body is arranged on the transverse rod.
5. The outer mold adjusting device according to claim 4, characterized in that, A support frame is arranged on the back side of the outer mold main body. Two longitudinal beams are fixedly arranged on the lower plane of the support frame. There are two transverse rods. There are four height adjusting members. The four height adjusting members are respectively arranged at the left and right ends of the two transverse rods. One end of the height adjusting member is fixedly connected to the transverse rod, and the other end is movably connected to the bottom of the longitudinal beam.
6. The outer mold adjusting device according to claim 4, characterized in that At the bottom of the mounting hole on the transverse rod, a triangular support is correspondingly installed. A slide rail is arranged on the triangular support. A pulley matched with the slide rail is fixedly arranged on the transverse rod.
7. The outer mold adjusting device according to claim 6, characterized in that, An inner mold is arranged between the two groups of outer mold main bodies. When in use, concrete is poured between the inner mold and the outer mold.