Novel induction vibrating rod
Through the magnetic ring block and resistance wire detection technology of the induction vibrator, the problem of vibrating traditional vibrators in dense areas of steel bars is solved, and the precise detection of insertion depth and the improvement of construction efficiency is achieved.
Patent Information
- Application Number
- CN202422337941.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-25
- Publication Date
- 2025-07-08
- Estimated Expiration
- 2034-09-25
AI Technical Summary
Traditional vibrating rods are difficult to extend into areas with dense steel bars during bridge deck construction, which makes it difficult to vibrate concrete and inconvenient to detect the insertion depth, which affects construction efficiency.
A induction vibrator is designed to detect the insertion depth using magnetic ring blocks and resistive wires. When the metal plate is in contact with concrete, the magnetic ring block slides on the inner wall, the resistance value changes to detect the insertion depth, and display it in real time through the control box.
Accurate detection of the insertion depth of the vibrator is achieved, construction efficiency is improved, manpower consumption is reduced, and concrete is compact.
Smart Images

Figure CN223075179U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of equipment for concrete construction, in particular to a novel induction vibrating rod. Background Technique
[0002] A vibrating rod is a tool used in engineering construction, which can make concrete compactly combined, eliminate phenomena such as honeycombing and pockmarks on the concrete, and improve strength. The vibrating rod is divided according to the method of transmitting vibration, power source, and vibration frequency. When pouring concrete components mixed by a concrete mixer, air bubbles in it must be removed. The vibrating rod is used for vibration to make the concrete compactly combined, eliminate phenomena such as honeycombing and pockmarks on the concrete, so as to improve the strength of the concrete and ensure the quality of the concrete components. During the construction of the bridge deck, after pouring the concrete, due to the dense reinforcement on the bridge deck and the small gap between the reinforcements, the traditional vibrating rod cannot be inserted for tamping, making it difficult to vibrate the concrete; at the same time, voids are most likely to form in the dense part of the reinforcement, and strong vibration is required to make the concrete compact, which brings great difficulties to the construction.
[0003] The Chinese patent (the authorization announcement number is: CN 205116743 U) proposed a concrete vibrating rod. With this concrete vibrating rod, the vibrating depth can be conveniently controlled without consuming a large amount of manpower.
[0004] Although the above patent can detect the insertion depth of the vibrating rod, the concrete is likely to contaminate the vibrating rod, making the scale line unclear and thus affecting the use. To facilitate the construction personnel to understand the current insertion depth of the vibrating rod, we propose a novel induction vibrating rod. Content of the Utility Model
[0005] Aiming at the deficiencies of the prior art, the utility model provides a novel induction vibrating rod. When the vibrating rod is inserted, the metal plate will keep in contact with the upper layer of the concrete. When the rod body is pulled up and down by personnel, the magnetic ring block slides up and down on the inner wall of the rod body, and the access resistance value of the resistance wire will change. By detecting the change of the resistance value, the insertion depth of the rod body can be detected, thus facilitating the construction operation of personnel and solving the problems in the background.
[0006] To achieve the above objectives, the utility model is realized through the following technical solutions:
[0007] A new type of induction vibrating rod, including a rod body. A fixed ring is fixedly connected inside the rod body. A rotating rod is rotatably installed on the fixed ring through a bearing. An eccentric pendulum is fixedly connected to the bottom of the rotating rod. A connecting pipe is fixedly communicated with the top of the rod body. A shaft core is installed in the middle of the connecting pipe. The shaft core is fixedly connected to the top of the rotating rod. An insulating pipe is fixedly connected to the bottom of the fixed ring. A resistance wire is wound and installed on the outer surface of the insulating pipe. A magnetic ring block is slidably assembled inside the rod body. An insulating ring is fixedly connected to the inner wall of the magnetic ring block. A conductive slider is fixedly connected to the inner wall of the insulating ring. The conductive slider is in contact with the resistance wire. A metal plate is slidably sleeved on the outer surface of the rod body.
[0008] Preferably, a first conductive rod is fixedly penetrated through the left side of the fixed ring. A sliding ring is slidably sleeved on the conductive rod. The sliding ring is fixedly connected to the conductive slider. A second conductive rod is fixedly penetrated through the right side of the fixed ring. A connecting block is fixedly connected to the bottom of the second conductive rod. The top end of the resistance wire is fixedly connected to the connecting block.
[0009] Preferably, the first conductive rod slidably penetrates through the insulating ring.
[0010] Preferably, a motor is fixedly connected to the end of the connecting pipe away from the rod body. The output end of the motor is fixedly connected to the shaft core. A control box is installed on the outer shell of the motor. A controller and a display screen are installed inside the control box.
[0011] Preferably, the connecting pipe is composed of an inner pipe and an outer pipe. The outer pipe is sleeved outside the inner pipe. A plurality of isolation strips are fixedly connected between the outer pipe and the inner pipe. A plurality of wire passing channels are formed between the outer pipe and the inner pipe.
[0012] Preferably, a fixing sleeve is fixedly connected to the top end of the metal plate. A plurality of locking bolts are penetrated through the fixing sleeve.
[0013] Preferably, a plurality of limiting strips are fixedly connected to the outer surface of the rod body. The limiting strips slidably penetrate through the metal plate.
[0014] Preferably, annular limiting blocks are fixedly connected to both the upper and lower sides of the inner wall of the rod body.
[0015] Preferably, a hand-held handle is fixedly connected to the outer surface of the rod body.
[0016] Preferably, the outer surface of the hand-held handle is wrapped with an anti-slip rubber sleeve. Beneficial effects
[0017] The utility model provides a new type of induction vibrating rod. Compared with the prior art, the following beneficial effects are achieved:
[0018] 1. For this new type of induction vibrating rod, when the vibrating rod is inserted, the metal plate will keep in contact with the upper layer of the concrete. When the rod body is pulled up and down by personnel, the magnetic ring block slides up and down on the inner wall of the rod body, and the access resistance value of the resistance wire will change. By detecting the change in the resistance value, the insertion depth of the rod body can be detected, which is convenient for personnel to carry out construction operations.
[0019] 2. For this new type of induction vibrating rod, when the magnetic ring block moves up and down, the sliding ring will slide up and down along the first conductive rod. The first conductive rod and the second conductive rod are electrically connected to a sensor inside the control box that can detect changes in resistance value through wires, which is convenient for wiring. The provided wire threading channel facilitates the routing of the connected wires, and the provided hand-held handle facilitates personnel to hold the rod body for concrete vibrating operations. Description of the Drawings
[0020] Figure 1 It is a front view structural schematic diagram of the main body of the present utility model;
[0021] Figure 2 It is a side view structural schematic diagram of the main body of the present utility model;
[0022] Figure 3 It is a cross-sectional structural schematic diagram of the main body of the present utility model;
[0023] Figure 4 For the present utility model Figure 2 It is an enlarged schematic diagram of the structure at A in the present utility model;
[0024] Figure 5 For the present utility model Figure 3 It is an enlarged schematic diagram of the structure at B in the present utility model;
[0025] Figure 6 For the present utility model Figure 3 It is an enlarged schematic diagram of the structure at C in the present utility model.
[0026] In the figure: 1. Rod body; 2. Metal plate; 3. Locking bolt; 4. Limiting strip; 5. Hand-held handle; 6. Connecting pipe; 7. Axle core; 8. Fixed sleeve; 9. Eccentric pendulum; 10. Wire threading channel; 11. Isolation strip; 12. Magnetic ring block; 13. Resistance wire; 14. Insulating tube; 15. Rotating rod; 16. Conductive slider; 17. Insulating ring; 18. Connecting block; 19. Sliding ring; 20. First conductive rod; 21. Bearing; 22. Second conductive rod; 23. Fixed ring. Detailed Embodiment
[0027] The following will clearly and completely describe the technical solutions in the embodiments of the present utility model in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the protection scope of the present utility model.
[0028] Please refer to Figures 1-6 , the present utility model provides a technical solution: a novel induction vibrating rod, including a rod body 1, a fixing ring 23 is fixedly connected inside the rod body 1, a rotating rod 15 is rotatably installed on the fixing ring 23 through a bearing 21, an eccentric pendulum 9 is fixedly connected to the bottom of the rotating rod 15, a connecting pipe 6 is fixedly communicated with the top of the rod body 1, a shaft core 7 is installed in the middle of the connecting pipe 6, the shaft core 7 is fixedly connected to the top of the rotating rod 15, an insulating pipe 14 is fixedly connected to the bottom of the fixing ring 23, a resistance wire 13 is wound and installed on the outer surface of the insulating pipe 14, a magnetic ring block 12 is slidably assembled inside the rod body 1, an insulating ring 17 is fixedly connected to the inner wall of the magnetic ring block 12, a conductive slider 16 is fixedly connected to the inner wall of the insulating ring 17, the conductive slider 16 is in contact with the resistance wire 13, a metal plate 2 is slidably sleeved on the outer surface of the rod body 1, a motor is fixedly connected to the end of the connecting pipe 6 away from the rod body 1, the output end of the motor is fixedly connected to the shaft core 7, a control box is installed on the outer shell of the motor, and a controller and a display screen are installed inside the control box.
[0029] When the vibrating rod is inserted, due to the large area of the metal plate 2, the metal plate 2 will remain in contact with the upper layer of the concrete. When the operator pulls the rod body 1 up and down, due to the magnetic adsorption between the metal plate 2 and the magnetic ring block 12, the magnetic ring block 12 will slide up and down on the inner wall of the rod body 1. When the magnetic ring block 12 slides up and down, it will drive the insulating ring 17 and the conductive slider 16 to move up and down. When the conductive slider 16 moves up and down along the resistance wire 13, the resistance value of the resistance wire 13 connected will change. A sensor capable of detecting the change in the resistance value of the resistance wire 13 is installed inside the control box, and the sensor for detecting the change in the resistance value sends the signal to the controller for collection. The controller can calculate and analyze the current insertion depth of the rod body 1, and the insertion depth and the vibration time of insertion can be displayed in real time on the display screen. After the vibration is completed, when the construction worker lifts the rod body 1, the metal plate 2 will move downward and reset under the action of its own weight, and at this time the magnetic ring block 12 will also move back to its original position.
[0030] A first conductive rod 20 is fixedly penetrated through the left side of the fixing ring 23, a sliding ring 19 is slidably sleeved on the conductive rod 20, the sliding ring 19 is fixedly connected to the conductive slider 16, a second conductive rod 22 is fixedly penetrated through the right side of the fixing ring 23, a connecting block 18 is fixedly connected to the bottom of the second conductive rod 22, and the top end of the resistance wire 13 is fixedly connected to the connecting block 18.
[0031] When the magnetic ring block 12 moves up and down, the sliding ring 19 will slide up and down along the first conductive rod 20. The first conductive rod 20 and the second conductive rod 22 are electrically connected to a sensor inside the control box that can detect changes in resistance value through wires, thus facilitating wiring.
[0032] The first conductive rod 20 slides through the insulating ring 17, enabling the stable up and down movement of the magnetic ring block 12.
[0033] The connecting pipe 6 is composed of an inner pipe and an outer pipe. The outer pipe sleeves the outside of the inner pipe. A number of isolation strips 11 are fixedly connected between the outer pipe and the inner pipe. A number of wire threading channels 10 are formed between the outer pipe and the inner pipe. The provided wire threading channels 10 facilitate the routing of the connected wires.
[0034] A fixing sleeve 8 is fixedly connected to the top end of the metal plate 2, and a number of locking bolts 3 are threaded through the fixing sleeve 8.
[0035] The position of the metal plate 2 can be locked on the rod body 1 through the locking bolts 3, thereby enabling the same insertion depth each time.
[0036] A number of limiting strips 4 are fixedly connected to the outer surface of the rod body 1. The limiting strips 4 slide through the metal plate 2, enabling the stable up and down movement of the metal plate 2.
[0037] Circular limiting blocks are fixedly connected to both the upper and lower sides of the inner wall of the rod body 1.
[0038] A hand-held handle 5 is fixedly connected to the outer surface of the rod body 1. The provided hand-held handle 5 facilitates the personnel to hold the rod body 1 for concrete vibration operation.
[0039] The outer surface of the hand-held handle 5 is wrapped with an anti-slip rubber sleeve.
[0040] Working principle: When this vibrator is inserted, due to the large area of the metal plate 2, the metal plate 2 will remain in contact with the upper layer of the concrete. When the personnel pull the rod body 1 up and down, due to the magnetic adsorption between the metal plate 2 and the magnetic ring block 12, the magnetic ring block 12 will slide up and down on the inner wall of the rod body 1. When the magnetic ring block 12 slides up and down, it will drive the insulating ring 17 and the conductive slider 16 to move up and down. When the conductive slider 16 moves up and down along the resistance wire 13, the resistance value of the resistance wire 13 connected will change. A sensor that can detect the change in the resistance value of the resistance wire 13 is installed inside the control box. The sensor that detects the change in the resistance value sends the signal to the controller for collection. The controller can calculate and analyze the current insertion depth of the rod body 1. The insertion depth and the vibration time of insertion can be displayed in real time on the display screen. After the vibration is completed, when the construction personnel lift the rod body 1, the metal plate 2 will move downward to reset under the action of its own weight. At this time, the magnetic ring block 12 will also move to reset;
[0041] When the magnetic ring block 12 moves up and down, the sliding ring 19 will slide up and down along the first conductive rod 20. The first conductive rod 20 and the second conductive rod 22 are electrically connected to a sensor inside the control box that can detect changes in resistance value through wires, thereby facilitating wiring. The provided wire threading channel 10 facilitates the routing of the wires that can be easily accessed. The provided hand-held handle 5 facilitates the operator to hold the rod body 1 to perform concrete vibration operations.
[0042] It should be noted that in this text, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the term "comprising", "including" or any other variation thereof is intended to cover non-exclusive inclusion, such that a process, method, article or device comprising a series of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article or device.
[0043] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A new type of induction vibrating rod, comprising a rod body (1), characterized in that: Inside the rod body (1), a fixed ring (23) is fixedly connected. On the fixed ring (23), a rotating rod (15) is rotatably installed through a bearing (21). At the bottom of the rotating rod (15), an eccentric pendulum (9) is fixedly connected. At the top of the rod body (1), a connecting pipe (6) is fixedly communicated. In the middle of the connecting pipe (6), a shaft core (7) is installed. The shaft core (7) is fixedly connected to the top of the rotating rod (15). At the bottom of the fixed ring (23), an insulating pipe (14) is fixedly connected. On the outer surface of the insulating pipe (14), a resistance wire (13) is wound and installed. Inside the rod body (1), a magnetic ring block (12) is slidably assembled. On the inner wall of the magnetic ring block (12), an insulating ring (17) is fixedly connected. On the inner wall of the insulating ring (17), a conductive slider (16) is fixedly connected. The conductive slider (16) contacts the resistance wire (13). A metal plate (2) is slidably sleeved on the outer surface of the rod body (1).
2. The novel induction vibrating rod according to claim 1, characterized in that: On the left side of the fixed ring (23), a first conductive rod (20) is fixedly penetrated. On the conductive rod (20), a sliding ring (19) is slidably sleeved. The sliding ring (19) is fixedly connected to the conductive slider (16). On the right side of the fixed ring (23), a second conductive rod (22) is fixedly penetrated. At the bottom of the second conductive rod (22), a connecting block (18) is fixedly connected. The top end of the resistance wire (13) is fixedly connected to the connecting block (18).
3. The novel induction vibrating rod according to claim 2, characterized in that: The first conductive rod (20) slidably penetrates through the insulating ring (17).
4. A novel induction vibrating rod according to claim 3, characterized in that: At the end of the connecting pipe (6) away from the rod body (1), a motor is fixedly connected. The output end of the motor is fixedly connected to the shaft core (7). On the outer shell of the motor, a control box is installed. Inside the control box, a controller and a display screen are installed.
5. A novel induction vibrating rod according to claim 4, characterized in that: The connecting pipe (6) is composed of an inner pipe and an outer pipe. The outer pipe is sleeved outside the inner pipe. Between the outer pipe and the inner pipe, a plurality of isolation strips (11) are fixedly connected. Between the outer pipe and the inner pipe, a plurality of wire passing channels (10) are formed.
6. A novel induction vibrating rod according to claim 5, characterized in that: At the top end of the metal plate (2), a fixed sleeve (8) is fixedly connected. A plurality of locking bolts (3) are penetrated through the fixed sleeve (8).
7. A novel induction vibrating rod according to claim 6, characterized in that: A plurality of limiting strips (4) are fixedly connected to the outer surface of the rod body (1). The limiting strips (4) slidably penetrate through the metal plate (2).
8. A novel induction vibrating rod according to claim 7, characterized in that: Circular limiting blocks are fixedly connected to both the upper and lower sides of the inner wall of the rod body (1).
9. A novel induction vibrating rod according to claim 8, characterized in that: A hand-held handle (5) is fixedly connected to the outer surface of the rod body (1).
10. A novel induction vibrating rod according to claim 9, characterized in that: The outer surface of the hand-held handle (5) is wrapped with an anti-slip rubber sleeve.
Citation Information
Patent Citations
Concrete vibrating rod
CN205116743U