Steelmaking molten iron scrap sample collecting device
By designing a detachable and connected base and baffle structure on the milling machine stake table, the problem of steelmaking pig iron filing sample collection is solved, efficient and accurate sample collection and inspection is achieved, and production costs are reduced.
Patent Information
- Application Number
- CN202421838346.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-31
- Publication Date
- 2025-07-08
- Estimated Expiration
- 2034-07-31
AI Technical Summary
The prior art is difficult to efficiently collect and detect low-content sulfur elements in steel-making pig iron, and traditional methods have problems with analysis range and accuracy, and pig iron filings are difficult to process to be above 0.4 mm with the same particle size.
A steel-making iron and iron water chip sample collection device is designed, which is arranged on the milling machine staking table, including a base and a baffle. It is removably connected to the milling machine staking table through the connection part to form a closed collection area. The iron chip sample is collected by the cooperation between the baffle and the base to ensure sample integrity and accuracy.
提高了铁水屑样的收集效率和检测的可靠性,减少了工人劳动强度,降低了生产成本,简化了操作步骤,确保了样品的完整性和准确性。
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Figure CN223077909U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of metal sampling, and specifically relates to a device for collecting shavings of molten steel in steelmaking. Background Art
[0002] Pig iron for steelmaking is the main raw material for converter steelmaking. To simplify the steelmaking process, improve the quality of steel products, and reduce production costs, hot metal pretreatment is an important pretreatment process before steelmaking. Desulfurization of hot metal reduces the sulfur content in hot metal, which helps to improve the steelmaking efficiency and the quality of steel products. Accurate detection of sulfur elements in molten steel for steelmaking is of great significance for guiding the steelmaking process.
[0003] Most domestic steel plants use two methods, namely "GB / T 4336-2016 Spark discharge atomic emission spectrometric analysis for multi-element determination of carbon steel and medium and low alloy steel" and "GB / T 223.79-2007 Determination of multi-element contents of steel and iron - X-ray fluorescence spectrometric method", to detect the desulfurized hot metal. Among them, the sulfur element analysis range of "GB / T 4336-2016 Spark discharge atomic emission spectrometric analysis for multi-element determination of carbon steel and medium and low alloy steel" is 0.008 - 0.05%, and the sulfur element analysis range of "GB / T 223.79-2007 Determination of multi-element contents of steel and iron - X-ray fluorescence spectrometric method" is 0.0026 - 0.1%. When accurately detecting low-content sulfur elements using the two methods of GB / T 4336-2016 and GBT / 223.79-2007, there are problems of exceeding the analysis range and poor analysis accuracy.
[0004] To accurately detect the sulfur element in pig iron for steelmaking, only "GB / T 20123-2006 Determination of total carbon and sulfur contents in steel and iron - Infrared absorption method after combustion in high-frequency induction furnace" can be used. The sulfur element analysis range of this standard is 0.0005 - 0.33%, and the analysis range, repeatability, and reproducibility meet the production requirements. The standard sample of infrared carbon and sulfur pig iron is usually in the form of shavings. GB / T 20123-2006 requires that the particle size of the test sample should be consistent and not less than 0.4 mm, and the particle size of the test sample for analysis and calibration should be the same. Therefore, it is required to process pig iron into shavings of test samples with a particle size not less than 0.4 mm. Since pig iron is brittle and hard, it cannot be drilled by a traditional drill press, and it is impossible to obtain shavings samples and it is not convenient to collect them. Content of the Utility Model
[0005] The utility model aims to solve at least one of the technical problems existing in the prior art. For this purpose, the utility model provides a device for collecting shavings of molten steel in steelmaking, and the accuracy and precision of the collected shavings samples are high.
[0006] A device for collecting iron-making molten iron chip samples according to an embodiment of the first aspect of the present utility model is arranged on a milling machine lofting table and includes a base and a baffle. The baffle is arranged along the edge of the base to form a collection area on the base. A connecting part is provided on the base, and the base is detachably connected to the milling machine lofting table through the connecting part.
[0007] A device for collecting iron-making molten iron chip samples according to an embodiment of the present utility model has at least the following
[0008] Beneficial effects:
[0009] This collection device is detachably connected to the milling machine lofting table through the connecting part. The installation and disassembly processes are convenient, reducing the labor intensity and operation time of workers and improving work efficiency. The baffle is arranged along the edge of the base to form a closed collection area, effectively preventing the splashing and overflow of chip samples, ensuring the integrity and accuracy of the collected molten iron chip samples, and improving the reliability of sample detection. The device has a simple structure, low production cost, and is easy to manufacture and promote.
[0010] According to some embodiments of the present utility model, the base is of a circular structure. Specifically, in order to be adapted to the milling machine lofting table, the base is set as a one-third circular shape.
[0011] According to some embodiments of the present utility model, the base is snap-fitted to the milling machine lofting table through the connecting part. The snap-fitting connection provides a stable fixing method, ensuring that the base will not loosen or shift during the working process. The snap-fitting connection can be installed and disassembled without additional tools, simplifying the operation steps, reducing the dependence on professional tools and techniques, and making the operation more convenient and efficient.
[0012] According to some embodiments of the present utility model, the base is snap-fitted to the clamping component on the milling machine lofting table through the connecting part to form a collection area at the clamping component to collect the iron chips during the milling process.
[0013] According to some embodiments of the present utility model, the height of the baffle is adapted to the height of the clamping component on the milling machine lofting table. During milling, by controlling the direction of compressed air blowing, the chip samples generated during milling can fall into the base, and at this time, the baffle can effectively prevent the chip samples from flying out.
[0014] According to some embodiments of the present utility model, the base is of a complete circular structure, covering the periphery of the entire milling machine lofting table, so as to be able to collect the chip samples flying everywhere, and the collection range is large.
[0015] According to some embodiments of the present utility model, a plurality of connecting parts are provided, and the base is snap-fitted to the milling machine lofting table through the plurality of connecting parts.
[0016] According to some embodiments of the present utility model, the surface of the base is provided with anti-slip textures to prevent the chip samples from sliding during the collection process.
[0017] According to some embodiments of the present utility model, the baffle is made of high-temperature resistant alloy steel, which can withstand the splashing of high-temperature iron chips and prevent the iron chips from piercing through the baffle.
[0018] According to some embodiments of the present utility model, the base and the baffle are connected by welding. Connecting the base and the baffle by welding forms an integrated structure, ensuring that the device has extremely high firmness and stability during use and is not easy to loosen or fall off.
[0019] The additional aspects and advantages of the present utility model will be partially given in the following description, partially become obvious from the following description, or be understood through the practice of the present utility model. Description of the Drawings
[0020] The above and / or additional aspects and advantages of the present utility model will become obvious and easy to understand from the description of the embodiments in conjunction with the following drawings, wherein:
[0021] Figure 1 It is a schematic structural diagram of the chip sample collection device;
[0022] Figure 2 It is an installation schematic diagram of the chip sample collection device and the milling machine lofting table.
[0023] Reference numerals: 1. Base; 2. Baffle; 3. Milling machine lofting table; 4. Clamping member. Detailed Embodiments
[0024] The embodiments of the present utility model will be described in detail below. The examples of the embodiments are shown in the drawings, wherein the same or similar reference numerals represent the same or similar elements or elements with the same or similar functions throughout. The embodiments described below with reference to the drawings are exemplary and are only used to explain the present utility model and should not be construed as a limitation of the present utility model.
[0025] In the description of the present utility model, it should be understood that the orientation or positional relationship indicated by terms such as up, down, front, back, left, right, etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as a limitation of the present utility model.
[0026] In the description of the present utility model, the meaning of "a number of" is one or more, the meaning of "a plurality of" is more than two, and understandings such as "greater than", "less than", "exceeding", etc. do not include the corresponding number, while understandings such as "above", "below", "within", etc. include the corresponding number. If there is a description of "first" and "second", it is only for the purpose of distinguishing technical features, and cannot be understood as indicating or implying relative importance or implicitly specifying the quantity of the indicated technical features or implicitly specifying the sequence relationship of the indicated technical features.
[0027] In the description of the present utility model, unless otherwise clearly defined, words such as "arrangement", "installation", "connection", etc. should be understood in a broad sense, and those skilled in the art can reasonably determine the specific meanings of the above words in the present utility model in combination with the specific content of the technical solution.
[0028] As Figure 1-2 shown, a collecting device for molten iron chips in steelmaking is arranged on a milling machine lofting table 33, and includes a base 11 and a baffle 22. The baffle 22 is arranged along the edge of the base 11 to form a collecting area on the base 11; a connecting part is provided on the base 11, and the base 11 is detachably connected to the milling machine lofting table 33 through the connecting part.
[0029] This collecting device is detachably connected to the milling machine lofting table 33 through the connecting part, and the installation and disassembly processes are convenient, reducing the labor intensity and operation time of workers and improving work efficiency. The baffle 22 is arranged along the edge of the base 11 to form a closed collecting area, effectively preventing the splashing and overflow of chips, ensuring the integrity and accuracy of the collected molten iron chips, and improving the reliability of sample detection. This device has a simple structure, low production cost, and is easy to manufacture and promote.
[0030] Referring to Figure 1 , the base 11 is of a circular structure. Specifically, in order to be adapted to the milling machine lofting table 33, the base 11 is set to be one-third circular. The base 11 is snap-connected to the milling machine lofting table 33 through the connecting part. The snap connection provides a stable fixing method, ensuring that the base 11 will not loosen or shift during the working process. The snap connection can be installed and disassembled without additional tools, simplifying the operation steps, reducing the dependence on professional tools and techniques, and making the operation more convenient and efficient.
[0031] Furthermore, the base 11 is snap-connected to a clamping component 44 on the milling machine lofting table 33 through the connecting part to form a collecting area at the clamping component 44 to collect iron chips during the milling process. The base 11 is snap-connected to the milling machine lofting table 33 through the connecting part. The snap connection provides a stable fixing method, ensuring that the base 11 will not loosen or shift during the working process. The snap connection can be installed and disassembled without additional tools, simplifying the operation steps, reducing the dependence on professional tools and techniques, and making the operation more convenient and efficient.
[0032] Preferably, the height of the baffle 22 is adapted to the height of the clamping member 44 on the milling machine lofting table 33. During milling, by controlling the direction of the compressed air purge, the chip samples generated during milling fall into the base 11. At this time, the baffle 22 can effectively prevent the chip samples from flying out.
[0033] Furthermore, the base 11 is of a circular structure that wraps around the entire milling machine lofting table 33, so as to collect the chip samples flying everywhere, with a large collection range.
[0034] Specifically, there are multiple connecting parts, and the base 11 is snap-connected to the milling machine lofting table 33 through the multiple connecting parts.
[0035] Preferably, the surface of the base 11 is provided with anti-slip textures to prevent the chip samples from sliding during the collection process.
[0036] In this embodiment, the baffle 22 is made of high-temperature resistant alloy steel, which can withstand the splashing of high-temperature iron chips and prevent the iron chips from piercing through the baffle 22.
[0037] Furthermore, the base 11 and the baffle 22 are connected by welding. By connecting the base 11 and the baffle 22 in a welding manner, an integrated structure is formed, ensuring that the device has extremely high firmness and stability during use and is not easily loosened or detached.
[0038] In the description of this specification, the descriptions referring to terms such as "one embodiment", "some embodiments", "schematic embodiments", "examples", "specific examples", or "some examples" etc. mean that the specific features, structures, materials, or characteristics described in connection with the embodiment or example are included in at least one embodiment or example of the present invention. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials, or characteristics described can be combined in a suitable manner in any one or more embodiments or examples.
[0039] Although the embodiments of the present invention have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principles and purposes of the present invention. The scope of the present invention is defined by the claims and their equivalents.
Claims
1. A collecting device for molten iron chips in steelmaking, which is arranged on the layout table of a milling machine, and is characterized in that, It includes a base and a baffle. The baffle is arranged along the edge of the base, forming a collection area on the base. A connecting part is provided on the base, and it is detachably connected to the milling machine lofting table through the connecting part.
2. The collection device according to claim 1, characterized in that The base is of a circular structure.
3. The collection device according to claim 1, characterized in that, The base is snap-connected to the milling machine lofting table through the connecting part.
4. The collection device according to claim 3, wherein The base is snap-connected to the clamping component on the milling machine lofting table through the connecting part.
5. The collection device according to claim 4, characterized in that, The height of the baffle is adapted to the height of the clamping component on the milling machine lofting table.
6. The collection device according to claim 1, characterized in that, The base is of a complete circular structure.
7. The collection device according to claim 6, characterized in that, Multiple connecting parts are provided.
8. The collection device according to claim 1, wherein, The surface of the base is provided with anti-slip textures.
9. The collection device according to claim 1, wherein, The baffle is made of high-temperature resistant alloy steel.
10. The collection device according to claim 1, characterized in that The base and the baffle are connected by welding.