Reaction kettle convenient for heating low-boiling solvent
By setting up a hot water generator and a pipeline pump on the jacket of the reactor, a water inlet circulation system is built, which solves the problem of temperature control when steam heating low-boiling solvents, and achieves convenient alternate heating and cooling of hot and cold heating, simplifying the equipment footprint and operation.
Patent Information
- Application Number
- CN202422319928.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-24
- Publication Date
- 2025-07-11
- Estimated Expiration
- 2034-09-24
AI Technical Summary
In the prior art, when heating low-boiling solvents, the use of steam heating has difficulty in temperature control, which can easily lead to local overheating. The equipment covers a large area and is complex in operation, making it difficult to achieve efficient control of alternate hot and cold.
A reactor including the reactor body and a jacket is designed. A water outlet, a drain and a water inlet are provided on the jacket, which connects the hot water generator and a pipeline pump. A water inlet circulation heating system is formed through steam, cold water and return water pipelines to realize the circulation heating and cooling of hot water in the jacket.
It realizes efficient heating and cooling control of low-boiling solvents, simplifies operation, reduces equipment footprint, and improves the flexibility and safety of temperature control.
Smart Images
Figure CN223082781U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of chemical heating systems, and particularly relates to a reaction kettle for facilitating the heating of low-boiling solvents. Background Art
[0002] A reaction kettle is a commonly used equipment in the chemical industry. In a chemical reaction, sometimes it is necessary to heat certain low-boiling solvents or certain heat-sensitive materials. When directly using steam with an upward inlet and a downward outlet, the temperature cannot be well controlled, and local overheating will also occur near the steam inlet, causing safety accidents and product quality accidents.
[0003] Generally, a hot water tank is installed. After heating the water in it with steam, a pump is used to connect the reaction kettle jacket and the hot water tank in series, and the reaction kettle is heated by using circulating hot water. The disadvantages of this design are that more equipment is required, the floor area is large, and the operation is relatively troublesome. For example, it is not convenient to control the alternating of cold and heat. Content of the Utility Model
[0004] The purpose of the utility model is to provide a reaction kettle for facilitating the heating of low-boiling solvents, and solve the operation problem of the reaction kettle for heating low-boiling solvents with steam in the chemical industry.
[0005] To achieve the above purpose, the utility model provides the following technical scheme: A reaction kettle for facilitating the heating of low-boiling solvents, including a reaction kettle body and a jacket sleeved on the reaction kettle body. An outlet is arranged at the upper part of the jacket, a drain port and an inlet are respectively arranged at the lower part of the jacket. The inlet of the jacket is connected to the output end of a hot water generator. One input end of the hot water generator is connected to a steam transmission pipeline, and the other input end is connected to a liquid inlet pipeline. The steam transmission pipeline is communicated with a muffler built in the hot water generator. A check valve is arranged on the liquid inlet pipeline, and the liquid inlet pipeline is respectively communicated with a cold water pipeline and a return water pipeline. The return water pipeline is connected to the outlet of the jacket. A pipeline pump is arranged on the return water pipeline, and the top of the return water pipeline is connected to a water outlet pipe.
[0006] Preferably, the steam transmission pipeline includes a steam pipeline and a steam control valve.
[0007] Preferably, the cold water pipeline includes a water pipe and a cold water control valve.
[0008] Preferably, a liquid level gauge is arranged on the jacket.
[0009] Preferably, a circulation valve is arranged on the return water pipeline, and the circulation valve is connected to the water outlet end of the pipeline pump. The main channel of the circulation valve is connected to the return water pipeline. The bypass return port of the circulation valve is connected to the drain port, and a drain valve is arranged at the bottom of the drain port.
[0010] Preferably, the hot water generator is a two-in-one-out flange container, and the hot steam in the steam delivery pipeline and the low-temperature water in the return water pipeline converge and exchange heat in the hot water generator.
[0011] Preferably, the muffler is a cylinder connected to the steam delivery pipeline, and the cylinder wall of the cylinder is evenly covered with dense holes.
[0012] The utility model has the following beneficial effects:
[0013] The utility model is modified by setting a hot water generator, a steam delivery pipeline, a liquid inlet pipeline, a cold water pipeline, a return water pipeline, a pipeline pump and a water outlet pipe to form a water inlet circulation heating system and a cold water inlet cooling system, with good effects and convenient control during heat and cold alternation. Description of the Drawings
[0014] Figure 1 It is the system schematic diagram of the utility model;
[0015] Figure 2 It is the structural schematic diagram at the position of the hot water generator of the utility model.
[0016] In the figure: 1. Reactor body; 2. Jacket; 21. Water outlet; 22. Drainage port; 221. Drainage valve; 23. Water inlet; 3. Hot water generator; 31. Muffler; 4. Steam delivery pipeline; 5. Liquid inlet pipeline; 51. Check valve; 6. Cold water pipeline; 7. Return water pipeline; 8. Pipeline pump; 9. Water outlet pipe; 10. Liquid level gauge; 11. Circulation valve. Detailed Embodiments
[0017] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments in the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.
[0018] As Figure 1-2 shown, the present utility model provides a technical solution: A reactor for facilitating the heating of low-boiling solvents, including a reactor body 1 and a jacket 2 sleeved on the reactor body 1. The upper part of the jacket 2 is provided with a water outlet 21, and the lower part of the jacket 2 is respectively provided with a drainage port 22 and a water inlet 23. A liquid level gauge 10 is also provided on the jacket 2;
[0019] The water inlet 23 of the jacket 2 is connected to the output end of the hot water generator 3. The hot water generator 3 is a two-in-one-out flange container, and the hot water generator 3 discharges water from the top;
[0020] On both sides of the hot water generator 3, there is a steam inlet and a circulating water inlet. One input end of the hot water generator 3 is connected to the steam delivery pipeline 4, and the steam delivery pipeline 4 includes a steam pipe and a steam control valve. The other input end of the hot water generator 3 is connected to the liquid inlet pipeline 5;
[0021] The steam delivery pipeline 4 is connected to the muffler 31 built inside the hot water generator 3. The muffler 31 is a cylinder connected to the steam delivery pipeline 4, and the cylinder wall of the cylinder is evenly covered with dense holes. When heating steam is introduced into the hot water generator 3 using it, there will be no water hammer phenomenon and excessive noise. A check valve 51 is provided on the liquid inlet pipeline 5;
[0022] Moreover, the liquid inlet pipeline 5 is respectively connected to the cold water pipeline 6 and the return water pipeline 7. The cold water pipeline 6 includes a water pipe and a cold water control valve. The hot steam in the steam delivery pipeline 4 and the low-temperature water in the return water pipeline 7 converge and exchange heat inside the hot water generator 3;
[0023] The return water pipeline 7 is connected to the water outlet 21 of the jacket 2. A pipeline pump 8 is provided on the return water pipeline 7, and a circulation valve 11 is provided on the return water pipeline 7. The circulation valve 11 is connected to the outlet end of the pipeline pump 8. The main channel of the circulation valve 11 is connected to the return water pipeline 7, and the bypass return port of the circulation valve 11 is connected to the drain port 22. A drain valve 221 is provided at the bottom of the drain port 22. The circulation valve 11 is a mechanical valve. When the pipeline pump 8 is operating normally, the main channel is in normal circulation. When the pipeline pump 8 is operating below load, the bypass return port 111 automatically opens and is connected to the drain port 22 for reflux to ensure the normal operation of the pipeline pump 8. The top of the return water pipeline 7 is connected to the water outlet pipe 9, and is connected to the factory circulating water system through the water outlet pipe 9.
[0024] When hot water is required to heat the materials in the reactor body 1, the following steps can be carried out:
[0025] Open the cold water control valve of the cold water pipeline 6 to fill the jacket 2 with water, and the liquid level gauge 10 can monitor the water level.
[0026] Close the cold water control valve, turn on the pipeline pump 8, and adjust the steam control valve of the steam delivery pipeline 4. The pipeline pump 8 circulates water through the return water pipeline 7, and hot water will be generated inside the hot water generator 3. The hot water enters the jacket 2, and heat convection will be generated. The hot water rises inside the jacket 2, and at the same time, the materials in the reactor body 1 are heated;
[0027] The cold water in the jacket 2 can be squeezed out and discharged through the water outlet pipe 9. Most of it completes the cycle of reheating and circulation through the return water pipeline 7, the pipeline pump 8, the circulation valve 11, the liquid inlet pipeline 5, the check valve 51, and the hot water generator 3. A small part of the incremental water generated due to steam condensation enters the factory circulating water system through the water outlet pipe 9.
[0028] If it is necessary to cool the materials in the reactor body 1, the steam control valve of the steam delivery pipeline 4 and the pipeline pump 8 can be closed, and the cold water control valve of the cold water pipeline 6 can be opened. Cold water enters from the bottom of the jacket 2 and enters the factory circulating water system through the water outlet pipe 9 from the upper part, completing the cooling of the materials.
[0029] It should be noted that in this text, terms such as "including", "comprising" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements not only includes those elements, but also includes other elements not explicitly listed, or elements inherent to such a process, method, article or device.
[0030] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A reaction kettle convenient for heating low-boiling solvents, comprising a reaction kettle body (1) and a jacket (2) sleeved on the reaction kettle body (1), characterized in that: The upper part of the jacket (2) is provided with a water outlet (21), and the lower part of the jacket (2) is respectively provided with a drain port (22) and a water inlet (23). The water inlet (23) of the jacket (2) is connected to the output end of the hot water generator (3). One input end of the hot water generator (3) is connected to the steam delivery pipeline (4), and the other input end is connected to the liquid inlet pipeline (5). The steam delivery pipeline (4) communicates with a muffler (31) built in the hot water generator (3). A check valve (51) is provided on the liquid inlet pipeline (5), and the liquid inlet pipeline (5) is respectively connected to the cold water pipeline (6) and the return water pipeline (7). The return water pipeline (7) is connected to the water outlet (21) of the jacket (2). A pipeline pump (8) is provided on the return water pipeline (7), and the top of the return water pipeline (7) is connected to a water outlet pipe (9).
2. The reactor for facilitating the heating of low-boiling solvents according to claim 1, wherein: The steam delivery pipeline (4) includes a steam pipeline and a steam control valve.
3. A reactor for facilitating the heating of low-boiling solvents according to claim 1, characterized in that: The cold water pipeline (6) includes a water pipe and a cold water control valve.
4. A reactor for facilitating the heating of low-boiling solvents according to claim 1, characterized in that: A liquid level gauge (10) is provided on the jacket (2).
5. A reactor for facilitating the heating of low-boiling solvents according to claim 1, characterized in that: A circulation valve (11) is provided on the return water pipeline (7), and the circulation valve (11) is connected to the water outlet end of the pipeline pump (8). The main channel of the circulation valve (11) is connected to the return water pipeline (7). The bypass return port of the circulation valve (11) is connected to the drain port (22), and a drain valve (221) is provided at the bottom of the drain port (22).
6. The reactor for facilitating the heating of low-boiling solvents according to claim 1, characterized in that: The hot water generator (3) is a two-in-one-out flange container, and the hot steam of the steam delivery pipeline (4) and the low-temperature water of the return water pipeline (7) converge and exchange heat in the hot water generator (3).
7. A reactor for facilitating the heating of low-boiling solvents according to claim 1, characterized in that: The muffler (31) is a cylinder connected to the steam delivery pipeline (4), and the cylinder wall of the cylinder is evenly covered with dense holes.